WindowMaster FlexiSmoke WSC 520 Service manual

UK [phone] [e-mail] www.windowmaster.com
Other markets [phone] [email protected]
WSC 5 install 1809-Firmware v093 - UK M00572 ©WindowMaster 2012, 2018 ®WindowMaster is a registred trademark used under the license by WindowMaster International A/S
WindowMaster International A/S, Skelstedet 13, DK-2950 Vedbæk
FlexiSmoke™
WSC 520 / 540 / 560
Installation instruction
(Version 1809 –from firmware version 0.93)
The drawing shows WSC 540 KIMS KIMS
Save this installation instruction to the end user
Scan the QR-code and watch our
installation video showing how to
configure the FlexiSmokeTM

2
Contents
1Safety information....................................................................................................................................................... 4
1.1 Safety ................................................................................................................................................................4
1.2 230V AC............................................................................................................................................................4
1.3 Back-up batteries...............................................................................................................................................4
1.4 Application.........................................................................................................................................................4
1.5 Cable routing and electrical connection.............................................................................................................4
2Structure of the smoke panel..................................................................................................................................... 5
3Variants of panels........................................................................................................................................................ 7
3.1 Number of motor lines, inputs and outputs depending on the combination of the three expansion modules ....8
3.2 Examples with FlexiSmoke™ ............................................................................................................................8
3.3 Max numbers of motors per motor line which can be connected per module .......................................................... 9
4Modules, accessories, spare parts.......................................................................................................................... 10
5Technical data ........................................................................................................................................................... 11
6Mounting.................................................................................................................................................................... 13
7Installation ................................................................................................................................................................. 13
7.1 Cable routing...................................................................................................................................................13
7.2 Cables into housing.........................................................................................................................................13
7.3 Connection of safety earth wire and 230V AC................................................................................................. 14
7.4Installation of the break glass unit, ventilation keypad and smoke detector..................................................... 14
7.5 Assembly instructions...................................................................................................................................... 14
8Cable dimensioning .................................................................................................................................................. 14
8.1 Maintaining the cable functions .......................................................................................................................14
8.2 Formula for the calculation of the maximum motor cable length......................................................................14
8.3 Max. cable Length ........................................................................................................................................... 15
8.3.1 Max cable length –±24V standard motors ................................................................................................. 15
8.3.2 Max cable length –motors with MotorLink®................................................................................................ 16
8.3.3 Max cable length –Pyrotechnic gas generator........................................................................................... 16
9Cable plan for connection to WSC 520 / WSC 540 / WSC 560............................................................................... 17
10 Description of modules............................................................................................................................................. 18
10.1 WSA 5PS power supply module 20A ..............................................................................................................18
10.2 WSA 5MC overall control module....................................................................................................................20
10.3 WSA 5IO input/output module......................................................................................................................... 25
10.4 WSA 5SM standard motor module ..................................................................................................................27
10.5 WSA 5ML MotorLink®motor module...............................................................................................................29
11 Cable monitoring of motors ..................................................................................................................................... 30
11.1 Usage of non-WindowMaster motors .............................................................................................................. 31
12 Back-up batteries ...................................................................................................................................................... 31
13 Touch screen............................................................................................................................................................. 31
13.1 Icons................................................................................................................................................................ 32
13.2 Rotation of the touch screen............................................................................................................................32
14 Configuration –main menu...................................................................................................................................... 32
14.1 Motor lines –motor groups –smoke zones.....................................................................................................33
14.1.1 Examples with motor lines / motor groups / smoke zones.......................................................................... 33
14.2 Motor line.........................................................................................................................................................34
14.2.1 Motor line - numbering................................................................................................................................ 34
14.2.2 Motor line - configuration............................................................................................................................ 34
14.2.3 Colour code - motor line............................................................................................................................. 35
14.3 Motor group..................................................................................................................................................... 35
14.3.1 Motor group - configuration......................................................................................................................... 36
14.3.2 Colour code –motor group......................................................................................................................... 36
14.4 Break glass unit............................................................................................................................................... 36
14.4.1 Break glass unit –configuration.................................................................................................................. 36
14.4.2 Colour code –break glass unit................................................................................................................... 37
14.5 Smoke zone..................................................................................................................................................... 37
14.6 Local input.......................................................................................................................................................39
14.6.1 Numbering of local inputs........................................................................................................................... 39
14.6.2 Local input - configuration........................................................................................................................... 39
14.6.3 Usage of wind/rain sensors - WLA 33x....................................................................................................... 40
14.7 Local output.....................................................................................................................................................41
14.7.1 Numbering of local output........................................................................................................................... 41
14.7.2 Local output - configuration ........................................................................................................................ 42
14.8 Weather station type........................................................................................................................................ 43
14.9 Sequence control............................................................................................................................................. 43
14.10 Magnetic clamp (magnetic door retainer) ........................................................................................................45
14.11 Pyrotechnic gas generator............................................................................................................................... 46
14.12 Alarm output.................................................................................................................................................... 46
14.13 CAN bus.......................................................................................................................................................... 47
14.14 Network ...........................................................................................................................................................48
14.15 Fieldbus...........................................................................................................................................................49
14.15.1 KNX-bus..................................................................................................................................................... 49
14.15.2 BACnet....................................................................................................................................................... 49

3
14.16 Log in............................................................................................................................................................... 50
14.17 Configuration files on SD.................................................................................................................................51
14.18 Configuration files on USB...............................................................................................................................52
14.19 System............................................................................................................................................................. 53
14.19.1 Service timer............................................................................................................................................... 53
15 Status –main menu................................................................................................................................................... 54
16 Manual operation –main menu................................................................................................................................ 54
17 Configuration missing –main menu........................................................................................................................ 55
18 Hardware error –main menu.................................................................................................................................... 55
18.1 Error on the Power supply...............................................................................................................................55
18.1.1 Blown fuse –20A fast................................................................................................................................. 56
18.1.2 Blown fuse –3.15A slow............................................................................................................................. 56
19 Manage another WSA MC module –main menu..................................................................................................... 56
20 View all details –main menu.................................................................................................................................... 57
21 Remote control of FlexiSmoke™ ............................................................................................................................. 57
22 Commissioning and test run.................................................................................................................................... 58
22.1 The control ventilation panel is completely installed, without the operating voltage applied............................58
22.2 With mains voltage, without accumulator.........................................................................................................58
22.3 With mains voltage, with accumulator .............................................................................................................58
22.4 Ventilation keypad...........................................................................................................................................58
22.5 Break glass unit WSK 501/502........................................................................................................................58
22.6 Smoke detectors..............................................................................................................................................59
22.7 Emergency power supply test.......................................................................................................................... 59
22.8 Wind/rain detector ........................................................................................................................................... 59
23 Maintenance............................................................................................................................................................... 59
23.1 Maintenance agreements................................................................................................................................59
23.2 Replacement modules.....................................................................................................................................60
23.2.1 Replacement of 5PS, 5IO, 5ML and 5SM modules .................................................................................... 60
23.2.2 Replacement of 5MC module..................................................................................................................... 60
24 Declaration of Conformity and CE certificate ......................................................................................................... 60

4
1 Safety information
1.1 Safety
Only allow correspondingly trained, qualified and skilled personnel to carry out installation work.
Reliable operation and the avoidance of damage and hazards are only guaranteed if installation and settings are carried
out carefully in accordance with these instructions.
There may be personal danger by electrically operated windows:
- the forces occurring in the automatic mode can be such that parts of the body could get crushed
- when opened, actuators (spindles) could protrude into the room
For this reason, measures have to be taken prior to starting up the actuators which exclude the danger of injury.
For safety reasons we recommend to install opening restrictors on bottom-hung windows.
In the event that windows are subjected to rain and/or high wind loads, we recommend connecting a wind/rain sensor to
the smoke ventilation panel for the automatically closing of the windows.
The smoke ventilation panel is to be located in a safe place, protected from the effects of fire and smoke.
The smoke ventilation panel is to be surface mounted.
The smoke ventilation panel has two energy suppliers: 230V AV and back-up batteries.
The manufacturer does not assume any liability for possible damage resulting from inappropriate use.
1.2 230V AC
230VAC can cause death, severe injury or considerable damage to assets.
The connection of the smoke ventilation panel is reserved for qualified personnel.
Disconnect all poles of the panel from the supply voltage prior to opening, installation or assembling.
Installation and use according to the national regulations.
1.3 Back-up batteries
Back-up batteries 2 batteries per 20A-section (i.e. WSC 520 = 2 pcs, WSC 540 = 4 pcs and WSC 560 = 6 pcs.) can cause
severe injury or considerable damage to assets.
The connection of the smoke ventilation panel is reserved for qualified personnel.
Disconnect all poles of the panel from the back-up batteries prior to installation or assembling.
Ensure that the mains cable can be switched via an external or customer-supplied two-pole switch element or a switch
element controlling all poles –see section 7.1 “Cable routing”
Installation and use according to the National regulations.
Dispose of used batteries according to the National regulation.
CAUTION
RISK OF EXPLOSION IF BATTERIES ARE REPLACED BY AN INCORRECT TYPE.
1.4 Application
The smoke ventilation panel is exclusively designed for the automatic opening and closing of smoke extraction systems,
windows, flaps or doors.
Always check that your system meets the valid national regulations.
Pay particular attention to the opening cross section, the opening time and opening speed.
The cable cross sections depend on the cable length and current consumption (amperage).
1.5 Cable routing and electrical connection
Fuse the 230V AC power supply cable separately on site.
Cable routing and connection - adhere to national regulations.
Establish the cable types, if necessary, with the local approval bodies or the fire protection authority.
Do not conceal flexible cables.
Junction box must be accessible for maintenance purposes.
Disconnect all poles of the mains voltage and the back-up batteries prior to starting maintenance work or making changes
to the system.
Secure the system to prevent unintentional switching on again.
Route all low voltage cables (24V DC) separate from the power current cables.
Design cable types, lengths and cross sections in accordance with the technical information.
Cable specifications is a guide only, the overall responsibility resides with the electrical contractor on site.
Installation must be in accordance with the national electrical regulations.

5
2 Structure of the smoke panel
Sections
The FlexiSmoke™ smoke ventilation panel is available in three different sizes 20A, 40A and 60A. The smoke ventilation
panel consists of 20A-sections, thus WSC 520 contains one section, WSC 540 two sections and WSC 560 three sections.
Modules
Each section contains the power supply module WSA 5PS, the overall control module WSA 5MC and 3 slots for
expansion modules. The overall control module WSA 5MC is available with or without field bus interface for KNX or
BACnet IP.
At the 3 slots the expansion modules input/output module WSA 5IO, ± 24V standard motor module WSA 5SM or the
MotorLink®motor module WSA 5ML can be connected. The type and number of the modules are specifically to suit the
smoke panel required function.
Modules in the FlexiSmoke™ (example of a WSC 540)
WSA 5PS power supply module
–one module in each section
WSA 5MC overall control module
–one module in each section
Free slots for connection of
expansion modules type WSA
5IO, WSA 5SM and/or WSA 5ML
–3 free slots in each section
Selection of modules
Expansion modules are selected specifically for the task.
Example of module selection:
–1 input/output module and no additional modules
–1 input/output module and 1 ±24V standard motor module
–3 ±24V standard motor modules
The expansion modules are to be plugged in the three slots 3, 4 and 5.
When ordering and by delivery is the expansion module position (as standard):
If an input-/output module is selected it is inserted in the first slot. If further modules are inserted, the input-/output modules
are inserted before the motor modules and the MotorLink®motor modules are inserted before the ±24V motor modules.
On an existing panel the modules can be placed in the best suited slot.
Installation of modules may only be done when there is no power on the panel (no battery or power on).
The item no. of the panel specifies the type and mounting of the expansion modules in the section/sections
- see "Variants of panels" for more information
Motor groups and motor lines
A motor group consists of one or more motor lines and all the motor lines are operated simultaneously.
Each 20A section contains one 20A motor line for connection of ±24V standard motors on the WSA 5PS module. If more
motor lines are needed, one or more motor modules WSA 5SM are inserted. Each motor module contains four motor
lines.
For connection of motors with MotorLink®insert one or more modules WSA 5ML. Each motor module contains four motor
lines.
It is possible to insert both motor module types in the same 20A section, thus the section will operate both ±24V standard
motors and motors with MotorLink®.
A 20A-section can contain up to 13 ±24V standard motor lines or 12 MotorLink®motor lines as well as 1 ±24V standard
motor line and the total power consumption of all the motors must not exceed 20A.
Adding panels
The smoke ventilation panel can be expanded by adding more FlexiSmoke™ panels in the CAN inputs on the WSA 5MC
module. The CAN cable between two smoke ventilation panels must not exceed 250m and the total cable length must not
exceed 1000m.

6
Break glass unit
Break glass unit type WSK 50x are to be used together with FlexiSmoke™. The units are configured and assigned to
smoke zones via the touch screen in the smoke ventilation panel.
Inputs
All inputs and outputs on the FlexiSmoke™ smoke ventilation panel can be freely configured –this means that they can be
assigned to functions across modules and 20A-sections.
Cabling
FlexiSmoke™ uses bus
technology and the overall
cabling for break glass units,
smoke detectors and keypads is
significantly reduced compared
to other types of smoke panels:
–the break glass units are
series connected, therefore is
not necessary to cable from
each break glass unit to the
smoke ventilation panel
–keypads for ventilation and
smoke detectors are
connected directly to the
break glass units type WSK
501/502 in the smoke zones
System example with
WSC 540
Smoke ventilation panel with
two sections (2 x 20A)
configured in five smoke zones.
Total ±24V standard motor
power consumption in the first
section is 20A (smoke zone 1- 2
- 3) and the total ±24V standard
motor power consumption in se-
cond section is 2A (smoke zone
4 - 5).
The keypads and break glass
units are cabled directly to the
break glass units type WSK
501/502 in the smoke zones
which mean that the need for
cabling in the building is
significantly reduced.
A wind/rain sensor is connected
to close the windows during
comfort ventilation in case of
high wind and/or rain.
The smoke ventilation panel is
connected to the Fire Alarm
System via the WSA 5IO
module.

7
3 Variants of panels
Item composing
Size of the smoke ventilation panel
WSC 5??
?
?
?
?
E1
20A = WSC 520, 40A = WSC 540, 60A = WSC 560
WSC 5??
Selection of modules
The four modules listed below must be defined for each 20A section -
WSC 520 has one section, WSC 540 has two sections and WSC 560
has three sections.
Select module: Overall control module
WSA 5MC NCO – without field bus interface
0
WSA 5MC KNX –with field bus interface for KNX/BACnet IP
K
Select modules: Expansion modules
First expansion module (slot 3, the first free slot in the section)
No module
0
WSA 5IO –input-/output-module *
I
WSA 5SM –motor module for ±24V standard motors
S
WSA 5ML –motor module for motors with MotorLink®
M
Second expansion module (slot 4, the second free slot in the section)
No module
0
WSA 5IO –input-/output-module *
I
WSA 5SM –motor module for ±24V standard motors
S
WSA 5ML –motor module for motors with MotorLink®
M
Third expansion module (slot 5, the third free slot in the section)
No module
0
WSA 5IO –input-/output-module *
I
WSA 5SM –motor module for ±24V standard motors
S
WSA 5ML –motor module for motors with MotorLink®
M
Certification / Product version number
E = EN 12101-10
E
1 = product version number
1
* Module position
The IO module is inserted in slot 3 and if further IO modules are added, the IO module is inserted before the motor
module.
MotorLink®motor module is inserted before the ±24V Standard motor module.

8
3.1 Number of motor lines, inputs and outputs depending on the
combination of the three expansion modules
The table shows the number of motor lines and inputs obtained per 20A section depending on the combination of the
expansion modules.
Combination
of expansion
modules
Number
Motor lines
±24V standard
Motor lines
MotorLink®
Inputs x 2
Outputs
(solid state)
Outputs
(relay)
(nc+no)
000
1
0
1
0
0
I00
1
0
4
3
1
S00
5
0
2
0
0
IS0
5
0
5
3
1
IIS
5
0
8
6
2
SS0
9
0
3
0
0
ISS
9
0
6
3
1
SSS
13
0
4
0
0
M00
1
4
2
0
0
IM0
1
4
5
3
1
IIM
1
4
8
6
2
MM0
1
8
3
0
0
IMM
1
8
6
3
1
MMM
1
12
4
0
0
MS0
5
4
3
0
0
IMS
5
4
6
3
1
MSS
9
4
4
0
0
MMS
5
8
4
0
0
II0
1
0
7
6
2
III
1
0
10
9
3
3.2 Examples with FlexiSmoke™
Number/type of motor
groups and other
functions
Expansion modules
Item number
Examples with WSC 520
1 ±24V standard motor line
no communication
no expansion modules
WSC 520 0000 E1
5 ±24V standard motor lines
1 x WSA 5SM 24V standard motor module
WSC 520 0S00 E1
5 ±24V standard motor lines
and KNX/BACnet IP field bus
interface
1 x WSA 5MC overall control module with
KNX/BACnet IP
1 x WSA 5SM 24V standard motor module
WSC 520 KS00 E1
5 ±24V standard motor lines,
KNX/BACnet IP field bus
interface and input / output
module
1 x WSA 5MC overall control module with
KNX/BACnet IP
1 x WSA 5IO input/output module,
1 x WSA 5SM 24V standard motor module
WSC 520 KIS0 E1
9 ±24V standard motor lines,
KNX/BACnet IP field bus
interface and input / output
module
1 x WSA 5MC overall control module with
KNX/BACnet IP
1 x WSA 5IO input/output module
2 x WSA 5SM 24V standard motor
modules
WSC 520 KISS E1
8 MotorLink®motor lines,
1 ±24V standard motor line
and KNX/BACnet IP field bus
interface
1 x WSA 5MC overall control module with
KNX/BACnet IP
2 x WSA 5ML MotorLink®motor modules
WSC 520 KMM0 E1
12 MotorLink®motor lines, 1
±24V standard motor line and
KNX/BACnet IP field bus
interface
1 x WSA 5MC overall control module with
KNX/BACnet IP
3 x WSA 5ML MotorLink®motor modules
WSC 520 KMMM E1

9
Example with WSC 540
18 ±24V standard motor lines
2 x WSA 5IO input/output module
4 x WSA 5SM ±24V standard motor
modules
WSC 540 0ISS 0ISS E1
Example with WSC 560
20 MotorLink®motor lines, 3
±24V standard motor lines and
KNX/BACnet IP field bus
interface
3 x WSA 5MC overall control module with
KNX/BACnet IP
5 x WSA 5ML MotorLink®motor modules
WSC 560 KM00 KMM0 KMM0 E1
3.3 Max numbers of motors per motor line which can be connected per
module
The table shows the maximum number of motors that can be connected per motor line on one module depending on the type
of the module. The total power consumption of all the connected motors must not exceed 20A per section
Type of motor
Max. total 20A per section
WSA 5PS-module
1 x 20A-motor line
±24V
WSA 5SM-module
4 x 10A-motor lines ±24V
WSA 5ML-module
4 x 10A-motor lines MotorLink®
Motors per
motor line
Motors per
module
Motors per
motor line
Motors per
module
WMS 409 xxxx 01
10
5
10
0
0
WMS 409-1
10
5
10
4
16
WMS 409-2
10
4
10
2
8
WMS 409-3
9
3
9
3
12
WMS 409-4
8
4
10
4
16
WMS 515
4
2
4
0
0
WMU 831-1 / 851-1
20
10
20
4
16
WMU 831-2 / 851-2
20
10
20
2
8
WMU 831-3 / 851-3
18
9
18
3
12
WMU 831-4 / 851-4
20
8
20
4
16
WMU 836-1
20
10
20
4
16
WMU 836-2
20
10
20
2
8
WMU 836-3
18
9
18
3
12
WMU 836-4
20
8
20
4
16
WMU 852-1
9
4
9
4
9
WMU 852-2
8
4
8
2
8
WMU 852-3
9
3
9
3
9
WMU 852-4
8
4
8
4
8
WMU 861-1
13
6
13
4
13
WMU 861-2
12
6
12
2
8
WMU 861-3
12
6
12
3
12
WMU 861-4
12
4
12
4
12
WMU 862-1 / WMU 882-1
9
4
9
4
9
WMU 862-2 / WMU 882-2
8
4
8
2
8
WMU 862-3 / WMU 882-3
9
3
9
3
9
WMU 862-4 / WMU 882-4
8
4
8
4
8
WMU 863-1 / WMU 883-1
6
2
6
2
6
WMU 863-2 / WMU 883-2
6
2
6
2
6
WMU 863-3 / WMU 883-3
6
3
6
3
6
WMU 863-4 / WMU 883-4
4
0
0
0
0
WMU 864-1 / WMU 884-1
4
2
4
2
4
WMU 864-2 / WMU 884-2
4
2
4
2
4
WMU 864-3 / WMU 884-3
3
0
0
0
0
WMU 864-4 / WMU 884-4
4
0
0
0
0

10
Type of motor
Max. total 20A per section
WSA 5PS-module
1 x 20A-motor line
±24V
WSA 5SM-module
4 x 10A-motor lines ±24V
WSA 5ML-module
4 x 10A-motor lines MotorLink®
Motors per
motor line
Motors per
module
Motors per
motor line
Motors per
module
WMU 885-1
4
2
4
2
4
WMU 885-2
4
2
4
2
4
WMU 885-3
3
0
0
0
0
WMU 885-4
4
0
0
0
0
WMU 895-1
4
2
4
2
4
WMU 895-2
4
2
4
2
4
WMU 895-3
3
0
0
0
0
WMU 895-4
4
0
0
0
0
WMX 503, 504, 523, 526-1
40
20
40
4
16
WMX 503, 504, 523, 526-2
40
20
40
2
8
WMX 503, 504, 523, 526-3
39
18
39
3
12
WMX 503, 504, 523, 526-4
40
20
40
4
16
WMX 803, 804, 813, 814,
823, 826-1
20
10
20
4
16
WMX 803, 804, 813, 814,
823, 826-2
20
10
20
2
8
WMX 803, 804, 813, 814,
823, 826-3
18
9
18
3
12
WMX 803, 804, 813, 814,
823, 826-4
20
8
20
4
16
WMD-1
20
10
20
4
16
WMD-2
20
10
20
2
8
WMD-3
18
9
18
3
12
WMD-4
20
8
20
4
16
WML 820/825
20
10
20
0
0
WML 860
20
10
20
4
16
WMB 801/802*
max. 4A connected to the
WMB
max. 4A connected to the WMB
0
0
WMB 811/812 */**
20
10
20
2
8
WMB 01M*/**
0
0
0
2
8
* Do not exceed the total power consumption of the motor line
** When having two locking motors per motor line, it must be one of each type: 1 x WMB 811 and 1 x WMB 812
*** The service input on the WMB 01M is ignored and can therefore not be used. When having two locking motors per motor line, it must be
one of each type: 1 x WMB 01M and 1 x WMB 02M.
4 Modules, accessories, spare parts
Modules
Power supply module 20A with 1 pcs. end of line module WSA 510
WSA 5PS
Overall control module without field bus interface
WSA 5MC NCO
Overall control module with field bus interface for KNX/BACnet-IP
WSA 5MC KNX
Input/output module
WSA 5IO
Motor module for ±24V standard motors with 4 pcs. end of line module WSA 510
WSA 5SM
Motor module for MotorLink®motors
WSA 5ML
Motor module for Renson®motors
WSA 5S5