Windsor 10080480 User manual

Operating Instructions (ENG)
Carpet Extractor
Model: 10080480
86302100-J
10/17/08

MACHINE DATA LOG/OVERVIEW
86302100 CLIPPER DUO 10/02/07
2
OVERVIEW
This carpet extractor is an electrical powered, portable carpet extractor intended for
commercial use. The appliance sprays a cleaning solution onto the carpet agitates the wet
carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance
is fitted with and a hand tool for cleaning upholstery and stairs.
Model:
Date of Purchase:
Serial Number:
Sales Representative:
Address:
Phone Number:
Copyright 2006 Windsor Industries, Printed in USA

TABLE OF CONTENTS
86302100 CLIPPER DUO 10/17/08 3
Machine Data Log/Overview................................2
Table Of Contents................................................3
HOW TO USE THIS MANUAL
How To Use This Manual.....................................1-1
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level....................................... 2-2
Grounding Instructions......................................2-3
Safety Label Location........................................ 2-4
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works..................................3-3
Components......................................................3-4
Controls............................................................. 3-5
Filling Solution Tank..........................................3-6
Pre-run Setup.................................................... 3-7
Operating the Machine...................................... 3-9
Using the Hand Tool .........................................3-12
MAINTENANCE
Service Schedule..............................................4-1
Maintenance Components................................ 4-2
Periodic, Daily & Regular Maintenance ........... 4-3
Circuit Protection............................................... 4-4
Scrub Deck........................................................4-5
Scrub Brushes...................................................4-6
Vacuum............................................................. 4-7
Machine Troubleshooting.................................. 4-8
PARTS LIST & SERIAL NUMBERS
Brush Deck........................................................5-1
Brush Deck Motor..............................................5-3
Brush Deck Mounting........................................5-5
Control Panel.....................................................5-7
Decal .................................................................5-9
Hand Tool..........................................................5-11
Handle...............................................................5-13
Handle Bracket..................................................5-15
Handle Mounting...............................................5-17
Handle Release Lever.......................................5-19
Recovery Tank ..................................................5-21
Solution..............................................................5-23
Solution Tank ....................................................5-25
Vac Shoe...........................................................5-29
Vac Shoe Mounting...........................................5-31
Vacuum.............................................................5-33
Wheel & Axle.....................................................5-35
Wiring Diagram..................................................5-37
Suggested Spare Parts.....................................5-39
Serial Numbers..................................................5-40
Warranty

HOW TO USE THIS MANUAL
86302100 CLIPPER DUO 06/06/08
1-1
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model
and machine serial number are important. Refer to
the MACHINE DATA box which is filled out during
the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover
of this manual.
The model and serial number of your machine are
located where shown.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
- Periodic
- Daily/Regular
- Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
- REF – column refers to the reference
number on the parts illustration.
- PART NO. – column lists the part
number for the part.
- PRV NO. – Reference number.
- QTY – column lists the quantity of the
part used in that area of the machine.
- DESCRIPTION – column is a brief
description of the part.
- SERIAL NO. FROM – If this column has
an (*) and a Reference number, see the
SERIAL NUMBERS page in the back of
your manual. If column has two asterisk
(**), call manufacturer for serial number.
The serial number indicates the first
machine the part number is applicable
to. The main illustration shows the most
current design of the machine. When a
boxed illustration is shown, it displays
the older design.
- NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________

SAFETY
86302100 CLIPPER DUO 10/02/07 2-1
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or
service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the
machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp
edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS

SAFETY
86302100 CLIPPER DUO 10/02/07
2-2
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.

SAFETY
86302100 CLIPPER DUO 10/02/07 2-3
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 120V, 60 hz, A.C. power circuit. The amp,
hertz, and voltage are listed on the data label found
on each machine. Using voltages above or below
those indicated on the data label will cause serious
damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
120 VOLT MODELS:
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks like
the adaptor in “Fig. C” may be used to connect this
plug to a 2-pole receptacle as shown in “Fig. B”, if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by
a qualified electrician. The green colored rigid ear,
lug, or wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it must be held in place by a metal
screw.
Improper connection of the equipment-
grounding conductor can result in a risk of
electric shock. Check with a qualified electrician
or service person if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the appliance - if it
will not fit the outlet, have a proper outlet
installed by a qualified electrician.
GROUNDING
PIN
GROUNDED
OUTLET ADAPTER
METAL SCREW TAB FOR
GROUNDING SCREW
GROUNDED
OUTLET BOX
(A) (B) (C)

SAFETY
86302100 CLIPPER DUO 06/06/08
2-4
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
PRV NO 500009
PART NUMBER 86242230
WARNING LABEL
WARNING LABEL
PART NUMBER 86310500
EXPLOSION FRENCH

OPERATIONS
86302100CLIPPER DUO 10/02/07 3-1
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Construction Steel chassis with rotationally molded polyethylene tanks
Vacuum Motor Three stage, bypass, 1.5 hp (1,119 watts), 100 cfm
(2.8m³/min), 120” (3050 mm) waterlift
Solution Pump 100 psi (7 bar) – Restorative
50 psi (3.5 bar) - Interim
Brush Motor 1/2 hp (604 watts) AC with circuit breaker protection
Brushes 2 x 16” (406 mm), ABS core, Perform Alert™ bristle spiral
pattern
Cleaning Path 16” (40.6 cm)
Cleaning Rate Interim – 10,560 ft²/hr (981 m²/hr)
Restorative – 3,520 ft²/hr (327 m²/hr)
Flow Rate Interim - 0.09 gpm ( 0.37 lpm)
Restorative – 1.0 gpm (37.8 lpm)
Solution Spray Interim – One quick-disconnect jet
Restorative - One quick-disconnect jet
Solution Tanks 10 gallons ( 37.8 l)
Recovery Tank 10 gallons (37.8 l)
Vacuum Shoe 18” (458 mm) wide, cast aluminum
Wheels 10” (254 mm) non-marking rubber
Power Cable 50’ (15 m) detachable
Weight 166 lbs (75.3 kg) with cord

OPERATIONS
8630210 CLIPPER DUO 05/08/08
3-2
WIDTH
HEIGHT
LENGTH
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Height 43 inches (1092 mm)
Length 40.5 inches (1029 mm)
Width 22 inches (559 mm)
Width of scrub path 16 inches (406 mm)
The sound pressure level at the operator’s ear was
measured to be 73.7 dBA. This was a nearfield, broad-band
measurement taken in a typical industrial environment on a
tile floor. This appliance contains no possible source of
impact noise. The instantaneous sound pressure level is
below 63 Pa.
The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s2 . This
was a tri-axial, third-octave-band measurement made during
normal operation on a composite tile floor. The
measurement and related calculations were made in
accordance with ISO 5349-1.
SPECIAL NOTES:
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety. Children should
be supervised to ensure that they do not play with
appliance.

OPERATIONS
86302100 CLIPPER DUO 05/08/08 3-3
HOW THIS MACHINE WORKS
This carpet extractor is an electrical powered,
portable carpet extractor intended for commercial
use. The appliance sprays a cleaning solution onto
the carpet agitates the wet carpet, and then extracts
the soiled solution back into the unit’s recovery tank.
The appliance is fitted with and a hand tool for
cleaning upholstery and stairs.
The machine is designed to maintain your carpet
using the Encapsulating Interim Carpet Cleaning
Process. By using the Interim Carpet Maintainer in
conjunction with Windsor Red Carpet Encapsulating
Interim Cleaning (W450-4) or Encapsulating Interim
Cleaning with Carpet Protection (W455-4) chemical
solution, you can perform a regular light cleaning
and grooming of your carpet very quickly, and have
the carpet dry and ready for traffic within 30 minutes.
The machine is also designed to restore your carpet
using carpet extraction chemicals. The machine is
designed to apply cleaning solution onto carpeted
floor, scrub the carpet with two counter-rotating
brushes, and then vacuum the soiled water back into
the recovery tank.
The machine's primary systems are the solution
system, scrub system, recovery system and operator
control system.
The function of the solution system is to store mixed
solution and deliver solution to the appropriate spray
jet. The solution system consists of the solution
tank, strainer, extraction pump and interim pump,
solenoid valve, spray jets, accessory hand tool, and
controls. The solution tank stores solution until it is
delivered through the strainer to the appropriate
pump. The solenoid valve allows flow from the
extraction pump to the extraction nozzle or stops
flow at the extraction nozzle so that the accessory
hand tool can be used. The interim pump provides
flow directly to the interim nozzle. The strainer
protects the pump from debris. The solution pumps
control the cleaning solution flow.
The function of the scrub system is to scrub the
carpet, mix the cleaning solution with the soil and lift
and groom the carpet pile. The scrub system
consists of two cylindrical brushes, motor, and
controls. The brushes scrub the carpet as the motor
drives the brushes. The counter-rotating action of
the brushes grooms the carpet pile.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The
recovery system consists of the vacuum shoe,
vacuum motor, float ball filter, recovery tank and
controls. The vacuum shoe extracts the dirty
solution from the carpet as the machine moves
forward. The vacuum motor provides suction to
draw the dirty solution off the floor and into the
recovery tank. The float ball filter protects the
vacuum fan from debris and foam. The recovery
tank stores the dirty solution.
The function of the operator control system is to
allow the operator to select the desired function to
perform.
CAUTION: This appliance is not suitable for picking
up hazardous dust.

OPERATIONS-COMPONENTS
86302100 CLIPPER DUO 10/02/07
3-4
1. Control Panel
2. Recovery Dome
3. Recovery Drain Hose
4. Recovery Tank
5. Scrub Deck
6. Solution Fill Cover
7. Solution Drain Hose
8. Solution Tank
9. Vacuum Shoe
1
2
8
6
4
59
3
7

OPERATIONS-COMPONENTS
86302100 CLIPPER DUO 10/02/07 3-5
1. Hand Tool Switch 4. Deep Cleaning
2. Main Switch 5. Continuous Spray
3. Light Cleaning 6. Intermittent Spray
7. Intermittent Spray Buttons
1
2
3
4
5
6
7

REMOVE SOLUTION
FILL COVER
OPERATIONS-FILLING THE SOLUTION TANK
86302100 CLIPPER DUO 10/02/07
3-6
ADD CLEANING
CHEMICAL PER
CHEMICAL LABELING
REPLACE SOLUTION
FILL COVER
FILL LINE
STEP 1
STEP 2
STEP 3
STEP 4
OR
ADD WATER
10 Gal.
(38 Lt)
Do not put defoamer, solvents, spotter or
prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet.
Dry spills from top of solution tank.
Use only the suitable chemicals listed below. Using
incompatible chemicals will damage the machine.
Damages of this type are not covered under warranty.
Carefully read ingredients on manufacturer’s label before
using any product in this machine.
CHEMICALS
Suitable Chemicals Non-Compatible Chemicals
Alkalis Aldehydes
Detergents Aromatic Hydrocarbons
Hydroxides SP Butyls
Soaps Carbon Tetrachloride
Vinegar Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene

OPERATIONS-PRE RUN SETUP
86302100 CLIPPER DUO 10/02/07 3-7
STEP 1
STEP 2
STEP 3
STEP 4
Remove electrical cord and literature from recovery
tank. Fill solution tank (see filling instructions).
Plug cord into grounded outlet. NOTE: Be sure
dome is seated on recovery tank, and float shut-
off is installed correctly.
Switch the cleaning mode switch to the desired
process.
Afor the encapsulating Interim Carpet Cleaning
Process.
Bfor Deep Extraction.
Adjust handle to comfortable operating position. Tip
machine back by main handle to move to starting
point.

OPERATIONS-PRE RUN SETUP
86302100 CLIPPER DUO 10/02/07
3-8
STEP 5
STEP 6
Lower machine to floor.
Select continuous setting to start solution spray or
select intermittent setting to enable use of trigger
switches to start solution spray.
The intermittent setting requires the operator to hold
any one of the three trigger switches in the “on”
position with the fingers, and is typically used in
small areas where short cleaning passes are made.
The continuous setting allows the operator to set the
switch in the “on” position with one touch, and is
typically used in large areas where long cleaning
passes are made.
Place main switch in machine cleaning mode to start
cleaning process.

OPERATIONS-OPERATING THE MACHINE
86302100 CLIPPER DUO 10/02/07 3-9
STEP 1
STEP 4
STEP 2
1 ft.
(30 cm)
STEP 3
1 in.
(25mm)
1
2
1. This machine can be operated in either
direction. For smaller areas operate the machine
by pulling rearward.
2. For larger unobstructed areas, flip the handle
and use the machine’s brush assisted propelling
motion.
Start at wall closest to power outlet. For small areas,
pull straight back without pushing down on handle.
Release intermittent trigger switches or turn off
continuous setting on solution switch approximately
1 foot before ending cleaning pass.
Push down on handle to raise vacuum shoe and
brush before moving to the next cleaning pass.
Overlap brush contact area approximately 1 inch.

OPERATIONS-OPERATING THE MACHINE
86302100 CLIPPER DUO 10/02/07
3-10
ALTERNATE CLEANING PATH
SHUT
DOWN
STEP 5
STEP 6
SOLUTION INTAKE
VACUUM INTAKE
OFF
POSITION
CENTER
Start at wall closest to power outlet. For large areas
flip handle and operate machine in parallel passes,
overlapping brush path. Clean perimeter last.
During operation, observe the following: This
machine is equipped with clear dome to facilitate
operator viewing of dirty solution and vacuum air
flow.
During operation, observe the vacuum intake. Large
amounts of water or foam entering the vacuum
system can damage the vacuum motor. If you notice
either condition, shut down the machine
immediately. Empty recovery tank and/or add
defoamer to recovery tank.
Use right side of machine for cleaning against walls.
After cleaning, turn off all controls, and carefully
unplug machine.

OPERATIONS-OPERATING THE MACHINE
86302100 CLIPPER DUO 10/02/07 3-11
STEP 7
RECOVERY
DRAIN HOSE
SOLUTION
DRAIN HOSE
To speed drying, use a Windblower™fan.
Empty recovery tank by releasing recovery drain hose.
Use a hose with cold water to clean out the recovery
tank. Also drain solution tank after each use.

OPERATIONS-USING THE HAND TOOL
86302100 CLIPPER DUO 10/02/07
3-12
STEP 3
HAND TOOL POSITION
SOLUTION QUICK
DISCONNECT
HAND TOOL
CONNECTION
STEP 2
STEP 1
Use only acceptable accessory tools. See Optional
Accessories section.
To connect solution hose pull back collar and insert
over machine mounted fitting, then release collar to
lock into place. Solution connection can remain
connected at all times.
Disconnect vacuum hose and connect the hand tool
to hand tool connection as shown.
Select hand tool switch.
Squeeze handle on accessory tool to begin
cleaning.