Winter SURFACEMAX 530 User manual

OPERATION MANUAL
WINTER SMOOTHING PLANER
SURFACEMAX 530
WARNING!
The operator must thoroughly read this manual before operation. Keep
this manual for future reference.
Henrik Winter Holztechnik GmbH
Druckereistr. 8
04159 Leipzig
Tel: [phone] Fax: [phone] Funk: +49 (0)171/2820443
Em@il: [e-mail] Internet: www.winter-holztechnik.de

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OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
T O O
U R CU S T OM E R S
This manual contains all the instructions required for the faultless operation of the ma-
chine and its respective maintenance, as well.
Thus, during the warranty period, you will receive for free all components that have
presented eventual defects.
The producer is always at your disposal for resolving of problems that machine opera-
tors may encounter during operation, and for delivery of spare parts, too.
Your recommendations related to this manual are valuable contribution to the improve-
ment of the products offered by Winter Holztechnik GmbH to its customers.

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OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
CON TE NTS
SECTION A: GENERAL DATA
A.1. MANUFACTURER
A.2. INTRODUCTION
A.3. CORRESPONDENCE
A.4. NAME PLATE
A.5. FIELD OF APPLICATION
A.6. WORKING CONDITIONS AND REQUIREMENTS
A.7. TECHNICAL CHARACTERISTICS
A.8. NOISE CHARACTERISTICS
SECTION B: SAFETY OF
WORK
B.1. SAFETY INSTRUCTIONS
B.2. DESIGN MEASURES FOR ENSURING SAFETY FOR WORK
SECTION C: ASSEMBLY OF
MACHI NE
C.1. ASSEMBLY OF MACHINE
C.2. UNLOADING OF MACHINE
C.3. DESLUSHING OF MACHINE
C.4. FOUNDATIONS LAYOUT
C.5. ASSEMBLY OF THE DISASSEMBLED UNITS
C.6. CONNECTING TO THE MAINS
C.7. CONNECTION TO THE ASPIRATION DEVICE
SECTION D:
FITTING AND OPERATING OF MACHI NE
D.1. OPERATING OF MACHINE
D.2. CONTROL PANEL
D.3. STARTING
D.4. STOPPING
SECTION E:
DESCRIPTION OF MACHI NE
E.1. TECHNOLOGICAL PART
E.2. ELECTRICAL PART
SECTION F:
MAINTE NANCE
F.1. CLEANING OF MACHINE
F.2. LUBRICATION OF MACHINE
F.3. CHECKING THE CONDITION OF SOME UNITS AFTER OPERATION
F.4. TROUBLE-SHOOTING
SECTION G:
AP PENDI C ES
G.1. WIRING DIAGRAM AND LIST OF THE ELECTRICAL COMPONENTS
G.2. ELECTRIC CABINET – LAYOUT OF COMPONENTS
SECTION H:
CATALOGUE OF SPARE P ART S

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OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
SECTION A: GENERAL
D ATA
A.1.
M ANUF ACTURE R
Henrik Winter Holztechnik GmbH
Druckereistr. 8
04159 Leipzig
Tel: [phone] Fax: [phone] Funk: +49 (0)171/2820443
Em@il: [e-mail] Internet: www.winter-holztechnik.de
A.2.
IN TRODU C TI ON
The present manual is designed for those who will operate the machine. You will find in it the neces-
sary data for assembly, commissioning, maintenance and safety operation of the machine. The experience
of the company manufacturer and its experts in considered in the preparation of this manual.
We recommend you to consider with responsibility our recommendations concerning the safety of
work. The operations requiring disassembly of machine and electrical components should be performed
by authorized and qualified personnel only. Repairs and settings not described in the present manual
should not be performed. This manual is prepared by the manufacturer and is an integral part of the ma-
chine's delivery. The information contained herein is intended for specialists and is compulsory.
The manual defines the machine's field of application and contains all the information necessary for its
proper and safety operation.
The permanent and exact observation of the instructions contained in this manual ensure safety of per-
sonnel and machine, profitable work as well as long life of the machine itself.
For better clarity this manual is divided in separate parts in which are contained the more important
subjects.
The contents will allow you to find fast the specific subjects.
The important text is printed in bold and is marked by the following symbols:
WA RN IN G
This means that you should
p r ocee d ve r y carefully in order to avoid situations that could be dan-
gerous to human life or may cause se r ious injury to the p er sonnel .
ATT ENTIO N
Provides
information about situations that may occu r during the life of the product, the system o r
the equipment and that may cause injury to the personnel, damages on the machine, envir onm ental
pollution or financial loss.
CA UTION
Means that you should be more cautious in order to avoid
material d am age.
i
Very important instr uction s.
Some figures and information in this manual may not coincide with those of the machine purchased by
you.

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OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
The producer is constantly working on the improvement and renovation of the product and may intro-
duce modifications without prior notification.
At preparation of this manual are considered all the operations belonging to "normal servicing". Repair
works and other operations not mentioned in the manual should not be undertaken.
All operations requiring disassembly of machine parts should be carried out by technically qualified
personnel.
The instructions of this manual should be observed for correct usage of the machine.
Use only original spares of Winter Holztechnik GmbH.
The manufacturer should not be held responsible for damages caused by the use of spares which are
not original.
i
The machine can be operated and serviced only by specially trained personnel, well acquainted
with this manual .
A.3.
CORRE SPONDE N CE
In case of technical problem please contact the Seller or Service department.
In the correspondence or telephone call with them concerning the purchased machine please supply
the following information:
,. Machine serial number
,. Operating voltage and frequency
,. Date of production
,. Detailed description of the eventual failure
,. Detailed description of the working proc-
ess
,. Total time of operation – working hours;
In case of enquiry concerning the electrical part
is necessary to provide the data from the name
plate.
A.4. NAME
PL ATE
A.5. FIELD OF
APPLI CA TI ON
The surface planer is designed for processing of timber or materials similar to timber (e.g. wooden-
fibred plates, chipboards, plywood, laminated and non-laminated surfaces, etc.) being rectangle or square
in cross section.
Materials of other cross-sections, which may not lay properly on the table and the rulers SHOULD
NOT BE PROCESSED ON THIS MACHINE.
You may not process materials other than those as indicated above, or materials other than wood o n
this m achine.

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A.6.
WORKING CONDITIONS AND REQUIREMENTS
Working
pl ace s
ATT ENTIO N
The machine is designed for one operator only.
B A
А- place of work during planer.
B - place of work by mortiser
Defense to operate
,. The operation of the machine under conditions differing from those above
mentioned is prohibited.
,. The operation of the machine without the protection devices provided, as
well as the removal of any part of those devices, is prohibited.
,. Materials differing from those described above may not be processed on
the machine.
fig. 1
,. Pieces, whose dimensions differ from those described above, may not be processed on the machine.
,. Tools that do not comply with pr. ЕN847-1 and tools, whose dimensions do not comply with the cut-
ting disk shaft diameter may not be used.
,. Introduction of modifications in the machine is prohibited.
The sole and exclusive liability in case of injury of personnel and damages of the machine as a result
of processing of unspecified materials shall be borne by the machine operator.
Tools that may be used:
May be installed and used on the machine tools complying with pr. ЕN847-1 related to manual feed
only.
Working environment
The machine is designed for operation under the following environmental conditions:
Humidity Max 90%
Temperature Min +1°СMax +40°С
Altitude Max 1000 м
The machine should not be open-air operated.
The machine should not be operated in environment presenting danger of explosions.

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A.7.
TECHNICAL CHARACT ER ISTICS
DMA 53
L
Planning width, max.
mm
530
Dimension of the working table
- entry board
- exit board
mm
2900 х 530
1625
1225
Maximal planning depth
mm
8
Cutting shaft r.p.m.
min-1
4700
Diameter of the cutting shaft
mm
ø125
Number of knives
pc.
4
Dimensions of knives
mm
530х35х3
Dimension of the rulers
mm
1296x167
Motor power
kW (HP)
5.5 (7.5)
Diameter of the dust-extraction mouthpiece
mm
ø160
Net weight
kg
800
AT SPECIAL
RE QU EST
Mortiser with chuck WESTCOTT 0 - 16 mm, kg 100
Motor power, kW (HP) 7.5 (10.0)
A.8. NOISE
CHARACT ER IST IC S
ATT ENTIO N
A continuous noise ex
posu r e ove r above 85 dВ (А) may result in health injury. That is why we
r e comm end to use in such cases noise protection devices like ea r -p l ug s, earphones, etc.
Statement on the emitted noise:
1. /А/ weighted level of noise pressure at idle operation
LpfA = 82 dB
Uncertainty К= 2 dB
2. /А/ weighted level of noise power at the working place.
LwA = 110 dB
Uncertainty - К= 2 dB
At 95% confidence interval.

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SECTION B: SAFETY OF
WORK
B.1. SAFETY
INSTRUCT IONS
ATT ENTIO N
Before commissioning, use, se
r vicing, repair, cleaning or any other operations on the machine
read ve r y ca r ef ull y this manual .
The manufacturer shall not be liable for any damages on the machine or any injury of p e r sonn el
occurred as a result of failure to ob se r ve the operation, maintenance and safety instr uction s.
,. Only trained and instructed persons are allowed to work with the machine; they must have profound
knowledge of the rules and the dangers connected with work on this kind of machines; these persons
should be fully conscious and of full control of their actions.
,. Do not work beyond the instructions and without guards.
,. Follow strictly the instructions of this manual.
,. Cut off the power supply before performing any activities connected with preparation for work, trou-
bleshooting, repair, maintenance etc..
,. Before starting the machine check the safety devices.
,. Working with gloves is not allowed.
,. Clean thoroughly the machine from dust and chips after work.
,. Never make use of water for cleaning the machine irrespective of connected to the mains or not.
,. Always keep clean your working place.
,. Before starting to work remove all tools and setting devices from the working surface.
,. Always follow the rule to put the machine in switch off position before connecting to power supply.
,. Before commissioning the machine check the condition of the electrical installation.
,. Use the tools and the machine only for the stated purpose.
,. Process only workpieces which are in the specified range of dimensions stated in Section D1 of the
Operation Manual.
,. Do not use the machine in rooms with high humidity; do not expose the machine to rain and low tem-
peratures.
,. Never let the machine running without control and when you are far of it.
,. Do not work with loose clothing, free hair or long stoles.
,. Remove all bracelets, watches, chains and similar objects.
,. Keep the sleeves of the working dress always buttoned.
,. Wedge-shaped pieces are to be processed always with their thicker end first.
,. In order to protect yourself from the noise, always work with headphones.
,. Always work with protection goggles, mask against the dust and with the other protection devices.
,. Keep children away of the machine and take care to prevent machine’s operation by children.
,. Juveniles under age of 16 may operate the machine only under supervision of an experienced person.
,. Provided the machine operates longer, it should be connected to the chip and dust extraction system.
,. Before processing check the workpieces for defects, e. g. burls, fissures, nails, metal inclusions etc.
,. Use perfectly sharpened tools only.
,. Do not use cracked, damaged, wrong-shaped or incorrect sharpened tools.
,. Always keep the tools with due care.
,. Do not use the tools under speeds that exceed the maximal ones as specified by the respective tool
producer.
,. Clean tools’ coupling surfaces and check for presence of swellings and dints.
,. When handling the tools, use protection gloves whenever possible.
,. Do not open in any case the protection covers and doors while the machine is running.
,. Always operate the machine with intact protection devices, support rulers etc.
,. Do not pass your hands or other parts of your body to the moving parts of the machine.

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,. Process only materials the machine is designed for.
,. Exchange the knives of the cutting shaft always as a set. Do not use knives less than 20 mm wide.
,. Ensure proper lighting (500 lux) that would not blind the eyes and avoid the stroboscopic effect.
,. The transportation, installation and assembly of the machine should be assigned to qualified personnel
only, possessing the required knowledge and equipment for that purpose.
,. All interventions to the electrical equipment may be carried out solely and exclusively by qualified
personnel who possesses the required knowledge for that purpose.
,. Do not modify in any case the electric equipment of the machine.
ATT ENTIO N
Neglecting of the safety
rules or improper use of the machine may cause serious risk for the per -
sonnel .
B.2. DESIGN MEASURES FOR ENSURING SAFETY FOR
WORK
The surface planer is provided with following protection devices
,. Micro switch operated while the exit board of the machine opens, which switches off the machine
when working in smoothing mode.
,. Catch for opening of the entry board of the smoothing planer before opening of the exit board.
,. Micro switch operated while the chip collector opens, which switches off the machine.
,. The machine may not be operated if the boards of the smoothing planer and ship collector are opened
when working in smoothing.
,. Chip collector.
Collects the chips and released during operation and is equipped with connection tip for a venting in-
stallation.
The ship collector covers the cutting shaft during operation in thicknessing mode and prevents the ac-
cess to the cutting shaft below the boards in smoothing mode.
,. Barriers between the cutting shaft and the feeding and pulling roller preventing the contact between
them, as well as preventing the access to the cutting shaft under machine's boards.
,. Option to adjust machine’s boards by height and blocking at the fixed position.
,. The exit board of the machine has a catch, which does not allow (at adjustment of height) its working
surface to get lower than the upper point of the cutting shaft.
,. Machine's boards does not allow the carried out of the operation «folding» by means of the cutting
shaft.
,. Slotted straps at the end of machine’s ends, placed next to the cutting shaft.
The slotted strap reduce the noise during operation and remain always at a distance of 1 to 5 mm from
the cutting circle, independent of the position of machine's boards on height.
,. Bridge protection of the cutting shaft before the supporting grooving ruler.
Covers the idle section of the cutting shaft during operation of the smoothing planer and may be ad-
justed within 0 to 75 mm depending on the thickness of the piece.
Serves also to press the piece to the supporting ruler.
,. Supporting grooving ruler.
Serves for reliable support and correct guiding of the piece during operation of the smoothing planer.
May be adjusted under inclination from 90° to 45° and be blocked in the preset position. May be
shifted along the whole working width of machine's board and be blocked in the preset position.
,. Protection of the cutting shaft behind the supporting ruler.
Covers the knives behind the supporting ruler, is fixed to the ruler and moves along with it.
,. Extremely sharpened knives of the cutting shaft.
Blunt tools may cause a danger of reverse hint, overload the machine and present poor surface during
processing.

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,. Dynamically balanced cutting shaft.
Reduces the vibrations during operation and present good processed surface.
,. During specific operations of short pieces we do recommend the use of additional equipment, for in-
stance:
Smoothing device for short pieces; pushing wooden block for smoothening of thin pieces etc.
The additional devices should be always in good condition and should be placed next to the machine at
a suitable place.
ELECTRICAL EQU IPME NT
,. Electronic break for electrodynamics stop of the motor.
Reduces the breaking time of cutting shaft’s rotation up to 10 sec. After switching off of the motor.
,. Protection against low voltage
When the voltage is low, the machine stops, but after restoration of the voltage it remains standstill. In
order to put it into operation you need to follow the instructions related to the initial commissioning.
,. Emergency stop of the main control panel.
,. Protective earthling
,. Overload protection of the motor (by means of built-in thermo switches.
,. Protection of electrical equipment – IP54.

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SECTION C: ASSEMBLY OF
MACHI NE
C.1. ASSEMBLY OF
MACHI NE
fig. 2
Choose a suitable place for the machine taking in mind the possibility to mount extension boards for the
smoothing planer.
Follow the instructions given in section B.
The place chosen for positioning of the machine should provide for convenient connection to the electric
mains and the device for aspiration of the dust and ships.
Provide for suitable lighting (500 lux) that would not blind and avoid the stroboscopic effect.
Check the load capacity of the floor and bear in mind that the machine must be leveled simultaneously
on its four supporting points.
Provide for a distance of at least 0.8 m around the machine.
You should provide for the space required at the entrance and exit of the machine in order to feed and
take up ling pieces.
C.2. UNLOADING OF
MACHI NE
fig. 3 D
ATTENTION
C
For hoisting of the machine you will need a fo rk -
lift truck with fork long at least 1200 mm .
-provide for a fork lift truck A with the respective B
load capacity, corresponding to machines weight;
-the fork B of the truck should be positioned to the A
machine as shown on fig. 3;
In case you are in a position to make use of crane or
similar equipment, make as follows:
- prepare 2 pcs of ropes or belts C with the respective
load capacity and length;
- hang the ropes on the hook C with the respective load capacity and length;

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- the ropes are hung on the hook of crane D with the respective load capacity and length, corresponding
to the weight of the machine;
- Ropes rises from the crane and to clasp the machine.
WA RN IN G
Check the
secu r e fixing of the hoisting hooks to machine’s body.
,. Set properly the ropes and if necessary the crane should move a bit to secure vertical and stable lifting
without tilting of machines.
,. The machines are lifted slowly and very carefully to avoid jerks and swinging of load.
,. After lifting the machine at about 1 m stop the lifting and attach the four leveling supports to the body
of the machine.
,. After place with crane the machine in the selected place.
Level the machine with the four leveling supports to obtain a stable position.
C.3. DESLUSHING OF
MACHI NE
Remove the anti-corrosion grease from all unpainted machine parts using kerosene, turpentine or ordi-
nary cleaning products commercially available.
Do not use nitro- thinners or similar diluents and by no means use water.
C.4. FOUNDATIONS LAY
OUT
The stable construction of the machine, ensuring pre-
cise leveling and vibration-free operation does not re-
quire any foundations.
Besides that an additional facility can be mounted to
the machine by which it can be moved in the working
room.
C.5. ASSEMBLY OF THE
DI SASSEMB LE D
UNITS
With view to the transportation and packaging, some
parts of the machine are delivered in unassembled con-
dition
You will find hereafter instructions concerning the
assembly of those parts.
А
С
В
ЕD
fig. 4
C.5.1. Assembly of the
drilling unit to the planer ( opt ion)
Two people are required to assemble the mortiser.
The nuts, washers and studs B are screwed in apertures A during the transport.
The drilling unit’s console C has grooves with outlets at the end.
Lift the drilling device about the crane so, that nuts B to get in apertures and console C will touch in
body D the machine.
СA
fig. 5
D Lower easily drilling device and tighten nuts in position
more convenient for you.
If necessary centre the drilling device from screws E for
achievement of parallelism on a table and an axis cutting shaft
(drill).
C.5.2. Assembly a covering of a safety lock
for p l ane r
B
,. Unscrew screw A (fig. 5).

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,. Mount covering B in a shoulder of a safety lock for planer C, as shown in a figure.
,. Tighten screw A (pay attention to tablet D).
C.6.
CONNECTING TO THE MAI NS
ATT ENTIO N
The connection of the machine to the mains and
t he
subsequent additional check-ups should be exe cuted
only by an electrician.
,. Check by suitable apparatus the good condition of the
nullifying and earthling device.
,. Check whether the supply voltage and frequency of the
electric current correspond to the data shown on the plate
of the machine. The permissible deviation of the voltage
may by + 15% (for instance: a machine with operation
voltage 380V may work at the range between 360 and
400V).
fig. 6
,. In order to determine the suitable section of the supply cable, refer to the data for the amperage shown
on the plate of the machine, as well as to the table below.
,. We do recommend the cable to be rubber insulated type H07RN (WDE0282); take the appropriate
measure to avoid mechanical damages.
,. Connect the supply cable to the respective terminals of the entry box (L1,L2,L3,N,PE). /fig. 6/
,. For CEE plug (380V, 16A) the connection to the mains is done by means of CEE coupling
(L1,L2,L3,N,PE).
,. At the commissioning and after each modification of the connections to the three-phase mains check
whether the direction of rotation of the shaft corresponds to that indicated on the table. If the direction
of rotation is reverse, change the place of connection of phase conductors L1 and L2.
Electric current ( А)
Section of the cable
Fus e
Up to 10
2.5 mm2
12А АМ
from 10 to 14
2
4.0 mm
16А АМ
from 14 to 18
6.0 mm2
20А АМ
from 18 to 22
6.0 mm2
25А АМ
from 22 to 28
10.0 mm2
32А АМ
from 28 to 36
10.0 mm2
40А АМ
From 36 to 46
16.0 mm2
50А АМ
C.7.
CONNECTION TO THE ASPIRATION DEV I CE
The chip and dust aspiration device must ensure a minimal rate of air delivery of 1800 m3/h at a speed
of 25-30 m/sec.
ATT ENTIO N
The dust and chips
aspiration device must be switched on simultaneously with the motor of th e
machine.
The machine is equipped with chip collector, equipped with tip for connection to the aspiration device
in order to aspirate to dust and the chips.
Connect the chip collector by means of hose ø160 mm to the aspiration device for dust and chips.

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SECTION D:
FITTING AND OPERATING OF M AC HINE
D.1. OPERATING OF MACHI NE
D.1.1. Dimensions of the p ieces
During operation of the smoothing planer
The maximal dimensions of the pieces that may be processed on the smoothing planer are 2800х530mm.
If you need processing longer pieces, then you should make use of roller supports to hold the piece.
The minimal dimensions of the pieces are 450x50x30 mm. Shorter pieces may be generally processed
only by means of suitable devices, e.g.:
- smoothing device for short pieces, etc.
- pushing wooden block for smoothening of thin pieces;
- additional supporting ruler, fixed to the supporting ruler for grooving etc.
The pieces are pushed over the cutting shaft only by the additional devices.
D.1.2. Disassembly, assembly and
adjustment of knives to the cutting shaf t
ATT ENTIO N
,. Before starting assembly, disassembly or adjusting of the knives make sure that the machine ca n
not be op er ated.
- Switch off the machine from the el ect r ic main s.
- Put the main switch in position “0” and lock it by padl ock ;
,. When disassembling and assembling the knives always use, wheneve r possible, protection gloves.
Disassembly of knives /fig. 7/
,. Release the pressing bolts 5 (rota-
tion clockwise);
,. Remove the knives 3;
,. Remove the pressing wedges 4;
,. Remove the springs 2.
min 20
mm
fig. 7
D.1.3. Assembly of knives
Clean thoroughly the following parts:
- grooves C in the cutting shaft 1;
- knives 3;
- pressing wedges 4, springs 2 and
bolts 5;
,. Place the springs, pressing wedge
and bolts along the knife in the respective groove of the cutting shaft.
,. Knifes it is adjusted on height from screws 5.
,. Check the proper placement of the knife according to the direction of rotation of the cutting shaft;
,. Press the knife by means of wooden block against the spring and tighten slightly the pressing screws
(rotation anti-clockwise).
D.1.4.
Adjustment of knives
The knives should come out over the body of the cutting shaft to distance not exceeding 1.0 mm.
Adjustment it is possible make through with own hand made caliber (fig. 9) or about the dial indicator.
The proceeding table is fixed in a factory the-manufacturer aboveashaft on 0.8 - 0.85 mm. If necessary it
is possible will adjust by means of caliber and a backlash device or with the dial indicator.

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,. The adjusting gauge (fig. 8), made out of hard wooden, is placed on the initial table C (fig. 9) against
the pressing screw.
,. The pointer A should coincide with the edge of the table (fig. 8).
,. Turn the shaft by hand. If the knife is adjusted properly, it will shift the gauge to the pointer B.
,. If the gauge moves more, the knife should be lowered, and if the gauge moves less, the knife should be
lifted. C D
Table for shaft ø125
B mm
A Precision, Dimension
mm АВ,
mm
0,1
7
0.05
5
0.025
3.5
fig. 8 fig. 9
,. Repeat the same procedure for adjustment of the knife at the other side of the cutting shaft, and after
that tighten the pressing screws thoroughly (rotation to the left).
The torque is 24 Nm.
,. Check once again with the gauge to find out unexpected shift of the knife.
ATT ENTIO N
,. The knives must come out over the cutting shaft at maximal distance of 1.0 mm .
,. Check thoroughly the knives for bending or fiss ur es.
,. You may not assemble defective knives .
,. The defective knives must be replaced by sets on ly.
,. Do not use knives thinner than 20 mm .
,. Use only extremely sharpened knives, otherwise you may suf fe r a reverse hit of the p iece..
,. Tighten carefully th e
4 10
6 5
3
2
1
11 17
7 pressing screws.
The
torque is 24 Nm .
,. During assembly chec k
the direction of rotation of
the cutting shaf t.
8 D.1.5.
Operation of sm ooth -
ing pl aner
13
14 The smoothing planer is
composed of the following
main components /fig. 10/:
1. Exit board
2. Ruler for planer
fig. 10 12
9
15 16 3. Drilling device (option)
4. Guard for ruler

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OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
5. Handle for tighten the ruler
6. Handle for tighten to moving the ruler
7. Entry board
8. Lever for lifting the entry board
9. Main switch
10. Control panel
11. Chip collector
12. Guard for planer
13. Handle for tighten the level
14. Scale for entry board
15. Lever for tighten the cover of the cutting shaft
16. Cover of the cutting shaft
17. Lever for adjusting the cover of the cutting shaft
ATT ENTIO N
Before proceeding to any
adjustments to convert the operating mode from, witch off the machine
from the main switch 9.
,. After release the handle 13 the entering table 8 can be adjusted on desirable thickness (max 8 mm) by
means of a lever 11 counting on a scale 14.
,. The proceeding table 1 is adjusted and blocked preliminary by a factory - the manufacturer.
,. The ruler 2 can move a demon sedate on all working width of planer unit at release the handle 6, and
also it is possible to bend under a corner from 90° up to 45° at clearing the handle 5. At moving the
ruler 2 together with it moves also the safety lock for the ruler 4.
,. The covering of a cutting shaft 16 can move on all length of a cutting shaft and to be blocked in the
adjusted position by means of the lever 15.
,. By means of the lever 17 safety lock for planer 12 can be adjusted on height from 0 up to 75 mm in
relation to tables of the planer device.
ATT ENTIO N
After completion of adjustment all blocking elements must be tightened agai n .
Operation
instructions
,. Follow the safe modes of operation of the smoothing planer (section B.)
,. Follow the direction of work of the smoothing planer.
,. Cover the cutting shaft by the guard 16 (fig. 10)
,. Do not catch the cover of the cutting shaft from its lower side.
,. Do not push the piece with your fingertips.
,. During processing of short or narrow pieces make use of additional devices (e.g. device for smoothing
of short pieces, pushing wooden block, additional supporting ruler etc.)
,. Before operation, check the pieces for faults, e.g.: burls, metal pieces, nails, fissures and other foreign
bodies.

SURFACEMAX 530
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
,. When processing bent surfaces always begin by small chip.
,. If the machine stops suddenly (e.g. break of electricity, tear of
belts etc.) you must stop immediately the pushing of the piece.
Smoothing and grooving of pieces up to 65 mm t
hick.
Preparation for smoothing (fig. 11)
,. The guard of the cutting shaft laying on the board is pushed
away by hand until the supporting ruler and is adjusted accord-
ing to the thickness of the piece by means of handle A.
,. The piece is pushed
by the right hand a lit-
tle some below the
fig.11
guard of the cutting shaft; the guard should lay on the piece
(fig. 11).
Thicknessing /fig.
12, 13, 14/
fig. 12
,. Piece is pushed for-
ward on the entry
board by the palms
of the hands, the
hands passing one
after another over the guard of the cutting shaft (fig. 12, 13/.
fig. 14
,. As soon as practi-
cable, the piece is
pushed forward
only on the exit board (fig. 14/.
Preparation for grooving /fig. 15/
fig.13
,. The piece touches the supporting ruler for grooving by the
right hand and is pushed forward on the entry board ap-
proximatelyto the front edge of the strap.
,. The guard of the cut-
ting shaft is pushed
by the left hand until
it touches the piece.
Grooving /fig. 16/
,. The left hand flexed in
fist presses the piece to
the supporting ruler
and the board, the
thumb being on the
piece.
,. The right hand flexed
fig. 15
in fist pushes the piece forward, the thumb being on the piece.
fig. 16

SURFACEMAX 530
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
Smoothing and grooving of pieces thick over 65
mm
Smoothing /fig. 17/
,. The guard of the cutting shaft must be put down to the board
and pushed to the piece.
,. The piece is pushed forward by the palms of both hands along
the length of the supporting ruler for smoothing.
Grooving /fig. 18/
,. The piece is pushed
forward by both
hands, the left hand
fig. 17
flexed in fist presses the piece to the supporting ruler and the
board.
,. The thumb is placed on the piece.
,. At the exit of the piece the palm of the right hand must also
lay on the piece. (fig. 19).
fig. 18
Smoothing and grooving of pieces with small sections (e.g.
lathes)
Smoothing
,. The piece is pushed
forward by the palms
of both hands, exactly
as for details thick up
to 65 mm (fig. 12, 13 и
14/.
Grooving /fig. 20/
fig. 19
fig. 20
,. The piece is pressed to
the supporting ruler
and the board of the smoothing planer and is pushed forward
by both hands flexed in fists.
,. The guard of the cutter shaft is pushed to the supporting ruler
and is put on the piece.
Smoothing and grooving of short pieces
Smoothing /fig. 21/
fig. 21
,. The piece is pressed to the entry board by the palm of the left hand and is pushed forward by the
wooden block in the right hand.
,. The left hand glides on the guard and as soon as the piece enters on the exit board, the pressing of the
piece is effected on it.
,. The pushing block may not be thicker than the piece processed.

SURFACEMAX 530
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
Grooving /fig. 22/
,. The piece is pressed to the supporting ruler and the board of
the smoothing machine by the left hand flexed in fist, the
thumb being placed on the piece; the piece is pushed by the
wooden block in the
right hand.
Smoothing under incli-
nation or bevel /fig. 23/
,. The piece is pushed
to the inclined sup-
porting ruler bythe right hand.
fig. 22
В
fig. 23
,. The piece and the guard of the cutting shaft are positioned as
shown on fig. 23.
,. The guard of the cutting shaft is pushed to the piece and
slightly presses it.
,. In this posi-
tion the guard A of the cutting shaft is locked by
means of handle B.
,. For processing of narrow pieces you can use your
own additional rest, which is fixed on the supporting
ruler (e.g. by means of two binding clips) (fig. 24).
ATT ENTIO N
fig. 24
Increased danger of accident due to poor leading of the p iece
During smoothing of short pieces you can use your own device for pushing
the piece (fig. 25).
fig. 25

SURFACEMAX 530
OPERATION MANUAL - WINTER SMOOTHING PLANER - SURFACEMAX 530
D.2.
CONTROL PANEL
Operation functions /fig. 26/
fig. 26
D
B
C
ЕA
А- Main switch - serves for
inclusion and switching-off of
an electric feed of the ma-
chine. There is an opportunity
to stop a switch, having closed
it on the lock, in position “0”
with the purpose to avoid pos-
sible undesirable start-up of
the machine. Is put in action
by turn. Position “1”: "is in-
cluded". Position “0”: "is
switched off"..
В - Switch “ Υ- Δ” - serves
for start-up of the machine.
At-is found in action by turn.
Position “0”: “ the Machine is
switched off ”. Position “Υ”: “
Initial short-term inclusion of
the machine ”. Position “Δ”: “ Inclusion of the machine in an operating mode ”.
С– Button - red - serves for a stop of the machine. Is put in action pressing.
D- Button “ Emergency stop ” - serves for a normal or emergency stop of the machine. Is put in action
pressing then the button itself is late in the pressed position. Until the button will not be released, the ma-
chine cannot join.
Е– Alarm lamp. To start to dawn when main switch A joins.
D.3.
STARTING
ATT ENTIO N
,. Before commissioning always check the safety devices.
,. Obse r ve the instructions for safe work acco r ding the servicing m anual.
1. Main switch A include in position “1”.
2. Switch B establish in position “0”.
3. Switch B put in position “Υ” and wait until engine will not reach the maximal turns.
4. Turn switch B in position “Δ”.
D.4.
STOPPING
Normal stop /fig. 26/
The normal stop of the machine tool is carried out by pressing red button C that includes a dynamic
stop of the motor.
Em e r gency stop /fig. 26/
The emergency stop is made by pressing on emergency stop-button D that causes a dynamic stop the
motor.