Wolf OG42-LP User manual

OUTDOOR GAS GRILL
INSTALLATION GUIDE
SPECIFICATIONS, INSTALLATION, AND MORE

OUTDOOR GAS GRILL
Contents
3Outdoor Gas Grill
4Safety Precautions
5Specications
9Installation
18 Troubleshooting
Features and specications are subject to change at any
time without notice. Visit wolfappliance.com/specs for the
most up-to-date information.
2 | Wolf Customer Care 800.222.7820
Important Note
To ensure this product is installed and operated as safely
and efciently as possible, take note of the following types
of highlighted information throughout this guide:
IMPORTANT NOTE highlights information that is especially
important.
CAUTION indicates a situation where minor injury or product
damage may occur if instructions are not followed.
WARNING states a hazard that may cause serious injury or
death if precautions are not followed.
IMPORTANT NOTE: Throughout this guide, dimensions in
parentheses are millimeters unless otherwise specied.
IMPORTANT NOTE: Save these instructions for the local
electrical inspector.

wolfappliance.com | 3
OUTDOOR GAS GRILL
Product Information
Important product information including the model and
serial number are listed on the product rating plate. For
outdoor grills, the rating plate is located above the drip tray,
behind the logo. The drip tray must be removed to view the
rating plate. For outdoor modules, the rating plate is located
on the bottom of the control panel, on the right side. Refer
to the illustrations below.
If service is necessary, contact Wolf Factory Certied
Service with the model and serial number. For the name of
the nearest Wolf Factory Certied Service or for questions
regarding the installation, visit the contact & support section
of our website, wolfappliance.com or call Wolf customer
care at 800-222-7820.
Outdoor gas grill Outdoor module
RATING PLATE RATING PLATE

4 | Wolf Customer Care 800.222.7820
IMPORTANT INSTRUCTIONS
•Wolf outdoor gas grills and modules are for out-
door use only. Do not install or operate in an
enclosed area.
•Installation must be performed by a qualied
installer, service agency or the gas supplier.
•Warranty service must be performed by Wolf
Factory Certied Service.
•Do not store or use gasoline or other ammable
liquids or vapors in the vicinity of this or any other
appliance. An LP gas cylinder not connected for
use shall not be stored in the vicinity of this or any
other appliance.
•In Massachusetts: All gas products must be
installed using a “Massachusetts” licensed
plumber or gastter. A “T” handle type manual gas
valve must be installed in the gas supply line to this
appliance. This applies to permanently installed
natural gas and propane installations. This does
not apply to propane portable installations using a
20-lb tank.
•A built-in appliance for use with a remote self-con-
tained LP gas supply system must use rigid pipe,
semi-rigid tubing, or a connector complying with
the Standard for Connectors for Gas Appliances,
ANSI Z21.24/CSA 6.10, or the Standard for Con-
nectors for Outdoor Gas Appliances and Manufac-
tured Homes, ANSI Z21.75/CSA 6.27, to connect
the appliance to the remote self-contained gas
supply system. When using semi-rigid tubing, alu-
minum, or aluminum alloy tubing is not permitted.
BEFORE LIGHTING:
•Read instructions before lighting.
•Open hood or remove cover before lighting.
•If ignition does not occur in 5 seconds, turn the
burner control(s) off, wait 5 minutes, and repeat
the lighting procedure.
WHAT TO DO IF YOU SMELL GAS:
•Shut off gas to the appliance.
•Extinguish any open ames.
•Open hood or remove cover.
•If odor continues, keep away from the appli-
ance and immediately call your gas supplier or
re department.
SAFETY PRECAUTIONS

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Installation Requirements
For portable applications, Wolf grill carts are designed
specically to t grill models OG30, OG36 and OG42 and
the side burner. Model OG54 is designed for built-in appli-
cations only.
For built-in applications, Wolf outdoor grills and the burner
module are designed for easy placement into a built-in
enclosure. For outdoor grills, installation in a combustible
enclosure requires an insulating liner. For the burner module,
an insulating liner is not required. The enclosure should be
built according to specications for your specic installa-
tion on the following pages. If the burner module is installed
next to an outdoor grill, a minimum of 12" (305) is required
between units on the rotisserie motor side and 2" (51) on the
opposite side. A rotisserie side conversion kit is available
from an authorized Wolf dealer.
Grill carts, insulating liners and stainless steel doors and
drawers are available through an authorized Wolf dealer. For
local dealer information, visit the nd a showroom section of
our website, wolfappliance.com.
SPECIFICATIONS
Electrical
Installation must comply with all applicable electrical codes.
The electrical outlet must be located within reach of the
power cord. A separate circuit, servicing only this appliance
is required.
IMPORTANT NOTE: A ground fault circuit interrupter (GFCI)
is required to reduce the risk of electrical shock.
ELECTRICAL REQUIREMENTS
Electrical Supply grounded, 120 VAC, 60 Hz
Service 15 amp dedicated circuit
Receptacle 3-prong grounding-type, GFCI
Power Cord 6' (1.8 m), 9' (2.7 m) rotisserie

6 | Wolf Customer Care 800.222.7820
SPECIFICATIONS
Gas Supply
Installation must comply with local codes or, in the absence
of local codes, with the National Fuel Gas Code.
Locate the gas supply within the shaded area shown in the
illustrations on pages 7–8.
The outdoor grill is equipped for use with natural or liquid
propane (LP) gas. It is design certied by the Canadian
Standards Association (CSA) for natural or LP gases. The
product rating plate has information on the type of gas that
should be used. For rating plate location, refer to the illustra-
tion below. If this information does not agree with the type
of gas available, check with the local gas supplier.
GAS REQUIREMENTS
NATURAL GAS WC
Supply Pressure 5" (12.5 mb)
Min Line Pressure 7" (17.5 mb)
Max Regulator Pressure 14" (34.9 mb), .5 psi (3.5 kPa)
LP GAS WC
Supply Pressure 10" (25 mb)
Min Line Pressure 11" (27.4 mb)
Max Regulator Pressure 14" (34.9 mb), .5 psi (3.5 kPa)
The outdoor grill must be connected to a regulated gas
supply. The supply line must be equipped with an approved
external gas shut-off valve located near the grill in an acces-
sible location. Do not block access to the shut-off valve.
Refer to the illustration below.
A gas supply of 3/4"(19) ID line must be provided to the
outdoor grill or module. If local codes permit, a certied,
3' (.9 m) long, 1/2"(13) or 3/4"(19) ID exible metal appliance
connector is recommended to connect the units 1/2" NPT
female inlet to the gas supply line. Pipe joint compounds,
suitable for use with natural or LP gas should be used.
The appliance and its shut-off valve must be disconnected
from the gas supply piping system during any pressure
testing of the system at test pressures in excess of .5 psi
(3.5 kPa). The appliance must be isolated from the gas
supply piping system by closing its individual manual shut-
off valve during any pressure testing of the system at test
pressures equal to or less than .5 psi (3.5 kPa).
Outdoor gas grill Outdoor module
RATING PLATE RATING PLATE
SHUT-OFF VALVE
OPEN POSITION
GAS SUPPLYTO APPLIANCE
Gas shut-off valve

wolfappliance.com | 7
SPECIFICATIONS
113/4"
(298)
OPENING
HEIGHT
DOORS / DRAWERS
OPENING WIDTH
241/4" (616)
OPENING
DEPTH
OPENING
HEIGHT
6"
(152)
1" (25) min
GRILL
OPENING
13/16"
(21)
COUNTERTOP
OVERHANG
GRILL
OVERLAP
FRONT VIEW
TOP VIEW
W
OPENING WIDTH
NO
TE: Shaded area above countertop indicates minimum clearance to
combus
tible surfaces, combustible materials cannot be located within this area.
21/2" (64)
13"
(330)
31/2"
(89)
G
4"
(102)
6"
(152)
G
125/8"
(321)
OPENING
HEIGHT
DOORS / DRAWERS
OPENING WIDTH
26" (660)
OPENING
DEPTH
OPENING
HEIGHT
12"
(305)
1" (25) min
103/4"
(273)
5"
(127)
C
L
C
L
23/4" (70)
KNOCKOUT
LINER
OPENING
13/16"
(21)
COUNTERTOP
OVERHANG
LINER
OVERLAP
FRONT VIEW
TOP VIEW
W
OPENING WIDTH
NOTE: Shaded area above countertop indicates minimum clearance to
combustible surfaces, combustible materials cannot be located within this area.
12" (305)
G
NON-COMBUSTIBLE ENCLOSURE WIDTH (W)
OG30 281/2"(724)
OG36 341/2"(876)
OG42 401/2"(1029)
OG54 521/2"(1334)
Outdoor Grills
NON-COMBUSTIBLE INSTALLATION COMBUSTIBLE INSTALLATION
COMBUSTIBLE ENCLOSURE WIDTH (W)
OG30 331/2"(851)
OG36 391/2"(1003)
OG42 451/2"(1156)
OG54 571/2"(1461)

8 | Wolf Customer Care 800.222.7820
SPECIFICATIONS
10" (254)
OPENING
HEIGHT
241/4" (616)
OPENING
DEPTH
6"
(152)
MODULE
OPENING
9/16"
(14)
COUNTERTOP
OVERHANG
MODULE
OVERLAP
FRONT VIEW
TOP VIEW
12"(305)
OPENING
NOTE: Shaded area above countertop indicates minimum clearance to
combustible surfaces, combustible materials cannot be located within this area.
An insulating liner is not required.
G
8"
(203)
7"
(178)
G
3"
(76)
12" (305)
Burner Module
INSTALLATION
Outdoor Grills
ACCESSORY DOORS | DRAWERS
OPENING
DOORS W H
18" Single 161/4"(413) 19" (483)
30" Double 281/4"(718) 19" (483)
36" Double 341/4"(870) 19" (483)
42" Double 401/4"(1022) 19" (483)
54" Double 521/4"(1327) 19" (483)
DRAWERS W H
Single Drawer 271/4"(692) 93/4"(248)
2- or 3-Drawer Unit 121/8"(308) 19" (483)
Drawer | Door Unit 291/4"(743) 19" (483)

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INSTALLATION
Gas Supply Line
NATURAL GAS CONNECTION
Install the natural gas pressure regulator supplied with the
outdoor product with the arrow on the regulator pointing
towards the unit. Refer to the illustrations below for a typical
natural gas installation.
REGULATOR
REAR GAS
CONNECTION
BOTTOM GAS
CONNECTION
SHUT-OFF
VALVE
FROM GAS
SUPPLY
REGULATOR
TO GRILL
ADAPTER
CLOSE
NIPPLE
VENT
Natural gas connection Natural gas regulator
LP GAS CONNECTION
For whole house LP gas connection, the LP gas pressure
regulator is not provided. It can be purchased from an
authorized Wolf dealer. For local dealer information, visit the
nd a showroom section of our website, wolfappliance.com.
For connection to LP gas cylinder, use only the LP gas pres-
sure regulator and hose supplied with the outdoor product.
Use only a 20-lb LP gas cylinder with an approved overlling
preventive device (OPD) and shut-off valve terminating in
the cylinder valve outlet.
1Connect the 3/8" are end of the hose to the unit cou-
pling. Do not apply pipe sealant to the are connection.
2Install the LP gas cylinder, pull out the shelf and place
the cylinder on it. Refer to the illustration below.
3Ensure the gas valve on top of the cylinder is closed.
4Connect the LP gas regulator to the cylinder and hand-
tighten only. Open the cylinder valve. Check for gas
leaks. Refer to the illustration below.
5Tighten the LP tank retention screw to secure the cyl-
inder to the shelf.
WARNING
Perform a gas leak test each time the LP gas cylinder is
changed. Do not place more than one LP gas cylinder
in an enclosure at a time.
LP TANK
RETENTION SCREW
GRILL
COUPLING
COUPLING
NUT
REGULATOR
VENT
TO GRILL
LP tank shelf LP gas cylinder connection

10 | Wolf Customer Care 800.222.7820
INSTALLATION
Gas Supply Line
LP GAS SAFETY REQUIREMENT
This gas appliance and its individual shut-off valve must
be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures greater
than .5 psi (3.5 kPa).
This gas appliance must be isolated from the gas supply
piping system by closing its individual manual shut-off valve
during pressure testing of the gas supply piping sys-tem at
test pressures equal to or less than .5 psi (3.5 kPa).
GAS LEAK TESTING
Perform a gas leak test at least once a year, each time the
LP gas cylinder is connected to the regulator and any time
part of the gas line is disconnected or replaced. This applies
to natural gas as well as LP gas.
1Prepare a leak testing solution of half liquid soap and
half water in a spray bottle.
2Verify all control knobs are in the OFF position.
3Turn the cylinder valve knob counterclockwise one turn
to open.
4Spray the leak testing solution on pipe joints, ttings and
hose. Bubbles in the solution indicate a gas leak.
5Tighten any loose joint or replace any faulty part with a
Wolf replacement part to stop the leak. Do not attempt to
repair the cylinder valve. If damaged, the cylinder must
be replaced.
6If the leak persists, shut off the gas supply at the cylinder
valve and remove the LP gas cylinder. Call Wolf Factory
Certied Service. Do not use the outdoor product until
the leak has been xed.
7Push in and turn any control knob to the ON position to
release pressure, then turn the control knob back to OFF.
WARNING
To prevent re or explosion hazard, do not smoke or
permit sources of ignition in the area while performing
a gas leak test. Perform the gas leak test outdoors in a
well ventilated area. Never use an open ame to check
for gas leaks.

wolfappliance.com | 11
Installation
PREPARATION
Remove and recycle packing materials. Remove labels and
protective plastic lm from the grill.
Place briquette trays in the grill above the burners with ash
tubes positioned at the front. Refer to the illustration below.
Place burner grates directly above the briquette trays with
square openings in the grates at the front.
POWER TRANSFORMER
For built-in installation, secure the transformer box in a dry
location, away from the grill rebox and excessive heat area,
but within 2' (.6 m) of the right rear opening. Do not install
the transformer box inside the insulating liner.
For cart installation, mount the transformer box by the two
screws located at the bottom right rear corner of the grill
cart, behind the pull-out shelf. Utilize the same transformer
for the side burner if installed.
FLASH TUBE
Flash tube position
CART INSTALLATION
1Two mounting screws are provided at the bottom right
rear corner of the cart for the power transformer. Install
the transformer box.
2Remove front mounting screws from the cart. Place grill
onto the cart, allowing enough space at the back to
make connection to the transformer.
3Make connections from the wiring harness located at the
right rear of the grill to the transformer, then slide the grill
back until it is fully engaged with the cart.
4Secure grill to cart with four screws provided. Mounting
holes in the upper back corners of the grill will align with
holes in the cart. Secure with two screws. Remove the
drip tray. Install two screws through side mounting holes
below the grill front panel and into the cart.
INSTALLATION

12 | Wolf Customer Care 800.222.7820
Side Burner Installation
The Wolf side burner can be installed on the right side of
any Wolf grill cart.
PREPARE GRILL CART
1If installed, the right side shelf must be removed. To
remove, lift shelf up so the lower front screw is exposed,
then remove screw. Refer to the illustration below.
2Fold side shelf down and remove the upper front screw,
then remove the side shelf and front bracket. Refer to the
illustration below.
LOWER SCREW
UPPER
SCREW
SIDE SHELF
FRONT
BRACKET
Side shelf lower screw Side shelf upper screw
3Remove the rear screws and bracket, then remove the
cart plug from the access hole by pushing out from
inside the cart. Refer to the illustration below.
4For easier access, the upper rear panel and right side
door of the cart can be removed. Remove the rear panel
by removing four screws.
5To remove the right side door, depress the rear lever on
each hinge, then remove door. Refer to the illustration
below.
6For easier access, the drip tray of the grill can be
removed. To remove, slide forward and lift out.
7Insert the plastic bushing provided through access
hole from inside the grill cart, where the cart plug was
removed previously.
REAR
BRACKET
CART PLUG
REAR LEVER
DRIP TRAY
Remove rear bracket and plug Remove cart door
INSTALLATION

wolfappliance.com | 13
Side Burner Installation
INSTALL SIDE BURNER SHROUD
1Side burner is placed inside shroud for shipping. Lift out
to remove side burner from shroud.
2Hang shroud by hand-starting four 10-32 machine
screws provided through upper slots of shroud, into
upper holes of cart. Do not fully tighten screws until
shroud is properly aligned. Refer to the illustration below.
3Place alignment tool provided with lip placed in the gap
between the grill and shroud as shown in the illustration
below.
4To align front of shroud, push alignment tool back until
center block of tool is ush against front vertical ange
of shroud.
5Align front of shroud (up and down) with alignment tool
until top of tool is ush with top surface of grill bullnose.
Align shroud (front to back) with tool until front of tool is
ush with front of bullnose. Tighten upper screw. Refer
to the illustration below.
SCREWS
SCREWS
ALIGNMENT
TOOL
SURFACES
FLUSH
UPPER
SCREW
Hang shroud Align front of shroud
6To align back of shroud, place alignment tool at rear of
shroud. Align rear of shroud (up and down) with tool until
top of tool is ush with top surface of grill. Tighten upper
screw. Refer to the illustration below. Verify with align-
ment tool that front of shroud did not move, realign if
necessary.
7Remove alignment tool and tighten two remaining
screws to slots just below the upper screws.
8Install two 5/16 x 3/8hex drive shoulder screws provided
into lower holes of shroud and through cart. Place two
1/4–20 hex nuts from inside of cart and tighten. Refer to
the illustration below.
ALIGNMENT
TOOL
SURFACES
FLUSH
UPPER
SCREW
SHOULDER
SCREWS
HEX NUT
(INSIDE CART)
Align back of shroud Secure shroud
INSTALLATION

14 | Wolf Customer Care 800.222.7820
Side Burner Installation
For natural gas installations, the gas line connection must
be made before installing the side burner.
INSTALL SIDE BURNER
1Place side burner into shroud as shown in the illustration
below. Guide exible gas line and wire harness into cart
access hole. Verify alignment of unit prior to securing
side burner to shroud. If side burner does not align prop-
erly, remove, loosen screws and check shroud alignment
with tool. Reposition side burner until properly aligned.
2Place a bar clamp with protected ends behind bullnose
on re box and under shroud. Do not include any part
of bullnose within bar clamp. Refer to the illustration
below.
3Compress bar clamp until hole in bullnose aligns with
threaded hole in shroud. Alignment and placement of
this screw is very important to side burner alignment.
Refer to the illustration below.
4Attach side burner to shroud by rst placing 8-32 hex
cap screw provided into right side of front underside of
bullnose and into shroud. Then, place left side hex cap
screw. Tighten screws and remove bar clamp.
5At rear of unit, push side burner toward grill to establish
proper gap at rear. Loosen rear cart screws and shift
grill if necessary to achieve proper gap. Install two 8-18
pan head screws provided through shroud and into rear
of side burner as shown in the illustration below. Verify
proper alignment.
INSTALLATION
ACCESS HOLE
Position side burner Position bar clamp
HOLES
ALIGN
REAR
SCREWS
Hole alignment Secure side burner

wolfappliance.com | 15
Side Burner Installation
ELECTRICAL CONNECTION
1Depending on the serial number of the grill, there may
be one or two connectors near the front of the grill just
above the manifold. Refer to auxiliary harness section
for serial numbers. Locate the connector(s) by looking
above the manifold near the front of the grill.
2Remove the unpopulated connector housing(s) from the
wire harness(es) coming from the grill as shown in the
illustration below.
3Attach the appropriate connector housing(s) from the
side burner to the grill. Refer to the illustration below.
If only one connector is found on the grill, refer to the
auxiliary harness section for assembly of the second
connector housing.
INSTALLATION
UNPOPULATED
CONNECTORS
UNPOPULATED
CONNECTORS
AUXILLARY
HARNESS
Connectors Connector housing

16 | Wolf Customer Care 800.222.7820
Side Burner Installation
LP GAS CONNECTION
1Connect 2-stage LP gas regulator to are tee at location
shown. Connect are swivel connector to one end of
are tee. Refer to the illustration below.
2Connect regulator assembly to exible gas line coming
into grill cart from side burner as shown in the illustration
below.
3Connect regulator assembly to grill manifold at are
swivel connector as shown in the illustration below.
4Reinstall rear panel and door of grill cart. Reposition grill
drip tray. Place burner cap on burner head, place grate
on burner pan and afx knob to bezel with bezel nylon
liner.
NATURAL GAS CONNECTION
1Split high pressure natural gas line into two lines, one to
attach to grill natural gas regulator and one to attach to
side burner via exible line and 1/2" NPT adapter. Place
exible gas line through cart access hole.
2Place exible gas line through cart access hole and
attach to side burner regulator at pipe elbow. Elbow may
be rotated to face downward for larger adapters. Do not
rotate elbow upward. Refer to the illustration below.
INSTALLATION
FLARE
SWIVEL
LP GAS
REGULATOR
FLARE
TEE
FLEXIBLE
GAS LINE
GRILL
MANIFOLD
LP gas regulator assembly LP gas connection
Natural gas connection

wolfappliance.com | 17
Side Burner Installation
AUXILIARY HARNESS (IF APPLICABLE)
If the Wolf outdoor grill has a serial number prior to the
numbers listed (OG30: 11364339, OG36: 11363946,
OG42: 11363911) an auxiliary harness will be provided
with the side burner. If not, contact Wolf customer care
800-222-7820.
1Upper rear panel of grill cart must be removed to install
auxiliary harness. Remove rear panel by removing four
screws.
2With wire ties provided, attach auxiliary harness to re
box n or existing wire harness. 4-pin connector cluster
should be placed facing rear of grill and 2-pin connector
facing front. Harness must be tied down tightly and must
not touch grill re box. Refer to the illustration below.
3If connected, disconnect transformer 4-pin connector at
rear of grill. Attach one of 4-pin connectors to 4-pin con-
nector attached to grill. Attach other 4-pin connector to
4-pin connector from transformer.
4Remove unpopulated connector housing from wire har-
ness coming from grill. Insert each connector housing
from side burner harness to corresponding housing on
grill harness and on auxiliary harness. There are two con-
nections to be made. Refer to the illustrations below.
5Reinstall upper rear panel of cart.
INSTALLATION
Auxiliary harness
UNPOPULATED
CONNECTORS
UNPOPULATED
CONNECTORS
AUXILLARY
HARNESS
Connectors Connector housing

18 | Wolf Customer Care 800.222.7820
TROUBLESHOOTING
Troubleshooting
IMPORTANT NOTE: If the outdoor gas grill does not operate
properly, follow these troubleshooting steps:
•Verify electrical power is supplied to the grill.
•Verify proper gas supply.
•Verify the gas supply shut-off valve is in the open
position.
•If the outdoor gas grill does not operate properly, contact
Wolf Factory Certied Service. Do not attempt to repair
the grill. Wolf is not responsible for service required to
correct a faulty installation.

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All other trademarks are property of their respective owners in the United States and other countries.

2 | Atención al cliente de Wolf 800.222.7820
PARRILLA DE GAS PARA EXTERIORES
Contenido
3Parrilla de gas para exteriores
4Precauciones de seguridad
5Especicaciones
9Instalación
18 Resolución de problemas
Las características y especicaciones están sujetas a cam-
bios sin previo aviso. Visite wolfappliance.com/specs para
obtener la información más actualizada.
Aviso importante
Para garantizar que este producto se instale y opere de
la forma más segura y eciente posible, tome nota de los
siguientes tipos de información resaltada en esta guía:
AVISO IMPORTANTE señala la información que es especial-
mente importante.
PRECAUCIÓN indica una situación en la que se pueden
sufrir heridas leves o provocar daños al producto si no se
siguen las instrucciones.
ADVERTENCIA indica peligro de que se produzcan heridas
graves o incluso la muerte si no se siguen las precauciones.
AVISO IMPORTANTE: En toda esta guía, las dimensiones
entre paréntesis son milímetros, a menos que se especique
lo contrario.
AVISO IMPORTANTE: Guarde estas instrucciones para el
inspector eléctrico local.