Wolpac WOLGATE III User manual

WOLGATE III
TECHNICAL MANUAL
Wolpac Controles Eficientes Engineering Dept. MT-101 Dec/2015 Rev.: 01

Wolpac Controles Eficientes Engineering Dept. MT-101 Dec/2015 Rev.: 01 Page 1
Index
1. Introduction.............................................................................................................2
2. Important Safety Instructions..................................................................................3
3. Product Description ................................................................................................4
4. Equipment Composition..........................................................................................5
5. Technical Specifications.........................................................................................6
6. Installation ..............................................................................................................7
7. Turning on the equipment.....................................................................................11
8. Integration.............................................................................................................12
9. Instructions for Use...............................................................................................13
10. Mechanism ...........................................................................................................14
11. Preventative Maintenance ....................................................................................15
12. Lubricants and Adhesives.....................................................................................16
13. Exploded View of the Mechanism............................................................................17
13. List of Mechanism Parts .......................................................................................18
14. Wiring diagram - PWDM II module .......................................................................19
15. General dimensions..............................................................................................20
16. Warranty...............................................................................................................21

Wolpac Controles Eficientes Engineering Dept. MT-101 Dec/2015 Rev.: 01 Page 2
1. Introduction
Wolpac, a company specialized in Access Control equipment, is proud to be recognized in the market for
the functionality and efficiency of its products, whose qualities and technical warranty are now at your
disposal.
Additional clarifications, comments and suggestions on this manual can be obtained through the technical
support division exercised by our affiliate ATA SERVICE.
Site.: www.wolpac.com/assistenciatecnica
Make sure the version of this manual is the most up to date! Wolpac reserves the right to make any changes
to this document, or to the technical specifications of the product without prior or subsequent notification to
any organization.
Welcome to Wolpac technology.

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2. Important Safety Instructions
General Instructions
The main features of Wolgate III, how it should be installed, as well as the care to be taken for the correct
operation of the equipment, are described in this manual. Read carefully before starting any type of
operation to ensure the total and full performance of the product.
Wolpac makes every effort to ensure that this manual is periodically reviewed and whenever significant
changes are made to the project. However, our continuous improvement policy may result in some minor
differences between the unit provided and the description provided in this document.
Electrical Precautions
The electrical energy used to supply this equipment has a voltage sufficient to endanger a person's life.
Before performing any maintenance or repair, you must ensure that the equipment has electrical insulation
and perform tests proving that this insulation is complete.
When the power supply cannot be interrupted, functional tests, maintenance and repairs of electrical units
must only be performed by persons fully qualified in relation to the hazard involved and that appropriate
precautions and training are taken.
Notes about Ownership
All information contained in this document is the property of Wolpac, possession of this manual and use of
the information is strictly limited to persons previously authorized by Wolpac.
Reproduction, transcription, server storage and translation into any language of this document or part thereof
is not permitted without prior authorization from Wolpac.
Changes to the Equipment
No product changes can be made without the authorization of Wolpac, who will be responsible for ensuring
that the proposed change is acceptable in safety and functionality aspects of the equipment. Only persons
authorized by Wolpac may make changes to the equipment.
Good Usage Practices
The equipment being installed should not be abandoned unless all potential electrical and mechanical
hazards have been safely remedied. A responsible person should be left in charge of the equipment when
there is a potential unsafe installation.
The following points below indicate good practices that will contribute to safety and avoid damage to the
equipment:
•Make sure that all electrical power is disconnected and disconnected before proceeding with any
type of work on the equipment.
•Never leave the equipment in a potential unsafe state.
•Only use the correct tools, preferably indicated in this manual.
•When working with the equipment, remove any jewelry that may be conductive, or clothing that may
become entangled in the mechanical parts of the equipment.
Important Notice
The Wolgate III is a safety product, any child or minor who is going to use the equipment must be supervised
and accompanied by a responsible adult. Wolpac is not responsible for any incidents if this rule is not
applied.

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3. Product Description
The Wolgate III is an automatic access control equipment intended primarily for people with disabilities. It
was developed according to the NBR 9050/2015 accessibility standard and the most demanding safety
and ergonomics standards. It also allows the use of people without disabilities or those carrying large
objects. With sophisticated design, the Wolgate III applies to various architectural environments and
designs, it can be used in both directions of passage, controlled by validation systems and sensors. It is
equipped with a control module capable of processing and providing information to the system in which
the equipment is interconnected.
Applications:
•Companies
•Industries
•Schools
•Commercial Buildings
•Clubs
•Parks
Detail of installation positions and directions of passage
* Cycle definition: This is the passage of a user through the equipment, regardless of the direction of
passage.

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4. Equipment Composition
Typical Unit
1 - Carbon steel structure (internal)
2 - Brushed stainless steel finish
3 - Glass panel
4 - Glass cover
5 - Operation pictogram
6 - Side LED
7 - Upper front closure
8 - Lower gate
9 - Mechanism assembly
10 - Sensors

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5. Technical Specifications
Material: Upper Finish Tempered and screen-printed curved glass.
Cover Brushed AISI 304 Stainless Steel.
Pedestal Carbon steel painted with epoxy powder paint.
Display Tempered and screen-printed glass
Articulated lock Tempered glass
Dimensions: See page 25 of this manual.
Installation: Right or left direction of passage (Fig. page4).
Functionality: Electromechanical for two-way passage control.
Mechanism: Control of the operation of the equipment is performed by an
electromechanical mechanism located on the inside of the pedestal. Locking
is automatic, by electromagnetic brake, after the glass returns to its original
position.
Power Outage: In cases of power outage or emergency events, the equipment is designed
to open in both directions, returning to normal operation after the interrupted
power is restored.
Interface: The equipment is supplied with the PWDM II control module responsible for
user passage control. The PCCS board is responsible for directional
operational signals and pictograms.
Power supply: "Full-range" switch (110/220V)
Maximum consumption : 120W
Protection Index: IP-40
MCBF (Mean Cycles Between Failure): 1 million cycles
MTBF (Mean Time Between Failures): 20,000 hours
MTTR (Mean Time to Repair): Max. 30 min.
Working temperature: -5 to 50°C
Storage temperature: -10 to 55°C
Relative humidity: Max. 95% non-condensing
Approximate weight: 35 kg.
Installation Location: Do not install on escape routes or obstructing emergency exits.

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6. Installation
Note!
Unpacking the product
When receiving the product at the installation site, check that all items are complete and undamaged. In
case of any damage caused by the transport of the product, the extent of the damage must be reported to
the carrier and, if necessary, report the incident to Wolpac.
Please have the Technical Manual on hand, as provided by Wolpac. Wolpac is not responsible for any injury
or damage occurring due to noncompliance with the instructions contained in this Technical Manual provided
with the product.
Items and accessories
Note!
All the tools necessary to install the equipment, as well as how to drill and fix the equipment to the
floor are described in the equipment installation guide.

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Preparation of the floor
Before installing your equipment, the following items should be checked:
•Conditions of the installation environment.
•Characteristics of the product's power supply.
•Physical space of the location.
•Cabling layout.
Environmental conditions
For the correct operation of the installed equipment, the following conditions should be found:
•Working temperature between -5 and 50°C
•Relative humidity not exceeding 95%
•Environment without any metal dust
•Environment without the presence of solid, liquid, and gaseous polluting components that may
corrode cables and metal components of the equipment.
Caution!
Do not expose the equipment to poor weather conditions or direct sunlight.
General conditions of the floor
The floor must be flat with a slope tolerance of no more than 2% in the equipment installation area.
The concrete used must follow the resistance specifications and have a minimum layer of 100 mm at the
anchorage site of the anchors.
Chemical anchors can be used in cases where there is not enough concrete layer or on special floors such
as granite.
Under the floor, conduits with a minimum diameter of 1" (25.4 mm) must be provided, with passage boxes at
the points indicated in the installation drawing (Fig. page.10).

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Electrical connections
Note!
The electrical installation of this product must be performed by a qualified technical team. The
handling, installation and specifications of the cables must be in accordance with the instructions
based on this manual.
Basic preparation of the electrical installation
Two types of cabling are required for Wolgate III equipment:
•Power cabling
•Signal communication cabling
Below are instructions for installing the equipment cabling:
•Floor conduits with a diameter of no less than 1" (25.4 mm).
•Install power and signal transmission conduits so that they are separated, avoiding possible noise
problems.
•Install conduits away from high voltage cabling or radio frequency cabling, electric motors, and other
machines.
•Position the conduits as far away from the equipment anchor holes on the floor as possible.
•All cables and conduits are provided by the customer and must be in place prior to installation.
•Check that the main power source is isolated.
Important!
In addition to powering the equipment, the grounding connection is essential for correct and safe
operation of the product.
Specifications
Conductive electrical cables with a minimum section of 1.5 mm² (14 AWG) should be used to supply the
equipment, connecting the equipment directly to the electrical power panel, without the use of outlets or
connectors.
The equipment accepts a variation of +/- 10% on the nominal value of the supply voltage, and the product
power source works at both 110 and 220V voltages.
Important!
For installations with large voltage oscillations it is recommended to use voltage stabilizers.

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Detail Attachment of the equipment
Detail of the installation with baluster (optional)
Cable passage area

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7. Turning on the equipment
After performing the entire product installation stage, proceed with the following steps:
1. Check that the electrical interconnection was performed correctly.
2. Activate the power switch.
3. After activating the power switch, check that the equipment performs the functions in the sequence
below:
a. LEDS and pictograms flash red until referencing is completed.
b. During referencing, the glass panel opens fully to both sides and then stops in the central
position.
c. At the end of referencing, the LEDS and pictograms turn blue.
Note: If any of the actions described do not take place, the interconnections must be checked, including
the connection of the grounding cable, as well as the presence of electricity. After the check, the steps
must be redone and if the problem persists, technical assistance should be contacted by e-mail
www.wolpac.com/assistenciatecnica.
Congratulations! The equipment is ready for use and integration!

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8. Integration
Mechanical integration of readers
The Wolgate III equipment was developed to provide a simple and efficient integration with several market
readers. The forms of integration as well as their settings are listed below.
Possible Configurations
Note!
The integrations described above are only compatible with the readers indicated in the table below.
For other models, the integration is the customer's responsibility.
Pos.
Configurations
Code Frame
Glass
Application
1
Standard Product
-
29701
Entry/Exit
2
Product + Collection
29466
29702
Entry/Exit
3
Product + Biometry
29510
29702
Entry/Exit
4
Product + Collection + Biometry
29472
29702
Entry/Exit
Compatible Interfaces
Model
Manufacturer
Proximity Readers/Smart Card
AM-11
Acura
Prox Point
HID
R-10
Scanner Barcode Reader
IS3480
Honeywell
Biometric Reader
MSO-CBM
Sagem

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9. Instructions for Use
The information contained in this item should be used as a basis for instructing users on the correct use of
Wolgate III equipment.
Using the Wolgate III
The Wolgate III is equipped with an electromechanical mechanism that works in the locking regime, being
able to work in the uni- or bi-directional form (in one or both directions), where the equipment is normally
released and through an attempt of passage of an unauthorized user, an electromechanical device is
activated and the passage is blocked. Upon a release signal, by means of a reader or simply a release
button, the user's is allowed to pass.
In case a user does not proceed to pass through the equipment after release, the control module, when in
the “Momentary Pulse” mode, will wait for a determined time and after this time (Time Out), the module will
cancel the release and will be ready to receive the release for the next user.
Notes
•The equipment should be used by one person at a time, for users with special needs the
assistance of one more person is recommended.
•Do not try to push down the arm of the equipment with your hands while you are going
through the gate.
•Do not go through the gate using bags or large packages in front of you or dragging behind
you.
•Do not drag bags and/or similar items over the equipment cover.
•No items should be stuck in the arm of the equipment.
Instructions for users
Below are basic instructions on how to use the Wolgate III equipment, with the following visual instructions
offered by the operational pictogram. These have been developed so that users can get used to using the
product in a quick and practical manner.
Blue
Equipment in normal operation mode, present the card or other release system.
Green
Request for release authorized, proceed to pass through the equipment.
Red
Passage not authorized or attempted violation, the card must be presented again, or request
assistance from an authorized person.

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10. Mechanism
This is fixed to the internal part of the equipment pedestal by easily accessible screws and removal is done
by taking off the lower gate to access the mechanism, thereby facilitating maintenance.
•Automatic mechanism driven by a Brushless DC motor and encoder monitoring with the ability to
gradually slow down the arm movement. Locking of the articulated arm is done based on the rotation
reading made by the encoder without release of the user, activating a locking mechanism with
electromagnetic operation, and preventing passage.
•Anti-return device of the turnstile type, locked by electromagnetic drive, with capacity for heavy torques of
up to 100 Nm.
•Bearing mechanism with central shaft in stainless steel connected to the motor through elastic coupling,
resistant to traction and torsion.
•Machined stainless steel glass attachment support, with welded arm fitting to prevent angular
displacement of the glass position in relation to the product's body.
•Gate panel in tempered glass fixed by screws on stainless steel fittings.
Mechanism overview
1 –Encoder
2 - Mechanism Shaft
3 - Electromagnetic Brake
4 - Speed reducer

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11. Preventative Maintenance
Estimating the flow of a maximum of 60,000 users per month under normal conditions of use, a more
effective verification and possible replacement of the components mentioned below is recommended:
Note!
At each intervention, cleaning must occur for the removal of dust and any foreign bodies from the
internal parts of the equipment.
For residue removal, use a dry flannel (or lint-free fabric). Do not use benzines, solvents, acids or
other aggressive chemicals, steel sponges or rags in the cleaning of the equipment.
The operations described below should be performed every 4 months or 240,000 cycles, whichever
occurs first, and may be changed according to the intensity of the flow of people.
•Check that the displacement of the lock occurs smoothly, observing the action of the speed reducer.
•Check if the locking component, such as the electromagnetic brake, has excessive wear.
•Check that the bearings rotate freely.
•Test the activation of the sensors.
•Check that all bolts and nuts are tightened and locked.
•Check that all cables are connected and positioned in a way that does not impair the activation of the
moving parts of the equipment.
•Check that the connectors and terminals are correctly attached.
•Proceed with electrical tests, checking pictograms, arm locking etc.
•There are certain parts in this mechanism that require special care, such as the lubrication of
mechanical items as described and demonstrated in the figure below. The use of specific lubricants
described in item 12 is essential.
Number of cycles (x 1000)
1000
2000
10000
Speed reducer
X
Electromagnetic brake
X
Bearings
X
Sensors
X
Elastic Coupling
X

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Main lubrication points
NOTE: Excessive use of lubricant may be harmful to the equipment!
12. Lubricants and Adhesives
In order to avoid premature wear of the mechanical parts of the equipment, subject to abrasion and corrosion
actions, it is recommended to use the following lubricant(s) according to the table below. As well as in the
parts and attachment components (nuts, screws etc.), the use of adhesives is recommended to maintain
their proper functioning:
Lubricant
Application
Lubricant
grease MP-2
Radial Bearing
Axial Bearing
Radial Bearing
Axial Bearing

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13. Exploded View of the Mechanism

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13. List of Mechanism Parts

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14. Wiring diagram - PWDM II module