WOOD'S POWR-GRIP P110L02DC3 User manual

Rev 1.1/1-20 P1-02DC3: #351221
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING
OPERATING
INSTRUCTIONS 908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
Record serial number in blank space above (to locate, see serial
label on the product).
2-PAD CHANNEL
LIFTER, DC-VOLTAGE
WITH INTELLI-GRIP®
TECHNOLOGY
(Available with REMOTE CONTROL SYSTEM)
Model numbers: P110L02DC3 (shown), P110T02DC3,
P110C02DC3, P111L02DC3, P11216L02DC3
KEEP FOR FUTURE REFERENCE

P1-02DC3: #35122 Rev 1.1/1-202

Rev 1.1/1-20 P1-02DC3: #351221
SPECIFICATIONS .....................................................................................3
SAFETY...................................................................................................5
OPERATING FEATURES............................................................................6
ASSEMBLY..............................................................................................7
INTENDED USE .......................................................................................9
LOAD CHARACTERISTICS.................................................................................9
OPERATING ENVIRONMENT..........................................................................10
DISPOSAL OF THE LIFTER .............................................................................10
OPERATION..........................................................................................11
BEFORE USING THE LIFTER...........................................................................11
Taking Safety Precautions .................................................................................................11
Selecting a Screen Language.............................................................................................11
Performing Inspections and Tests .....................................................................................12
Checking the 12-Volt Battery ............................................................................................12
Preparing to Use the Remote Control System ..................................................................13
TOATTACH THE PADS TO ALOAD ..................................................................14
Positioning the Lifter on the Load.....................................................................................14
Powering up the Lifter ......................................................................................................15
Sealing the Pads on the Load............................................................................................15
Reading the Vacuum Gauges ............................................................................................16
TOLIFT AND MOVE THE LOAD......................................................................17
Interpreting the Lift Light..................................................................................................17
Watching Vacuum Indicators ............................................................................................17
Controlling the Lifter and Load .........................................................................................18
In Case of a Power Failure.................................................................................................18
TOROTATE THE LOAD .................................................................................19
TOTILT THE LOAD ......................................................................................20
TORELEASE THE PADS FROM THE LOAD .........................................................21
AFTER USING THE LIFTER.............................................................................22
Storing the Lifter ...............................................................................................................23
INSPECTIONS AND TESTS......................................................................24
INSPECTION SCHEDULE ................................................................................24
TABLE OF CONTENTS

P1-02DC3: #35122 Rev 1.1/1-202
TESTING ...................................................................................................25
Lifter/Load Compatibility Test...........................................................................................25
Operational Tests ..............................................................................................................26
Vacuum Test......................................................................................................................26
Rated Load Test.................................................................................................................27
Remote Control System Test .............................................................................................27
MAINTENANCE ....................................................................................28
VACUUM PAD MAINTENANCE.......................................................................28
Pad-to-Load Friction Coefficient .......................................................................................28
Pad Inspection ..................................................................................................................28
Pad Cleaning .....................................................................................................................29
12-VOLT BATTERY RECHARGE.......................................................................30
NOTIFICATION BUZZER BATTERY REPLACEMENT ...............................................31
INTELLI-GRIP® DIAGNOSTIC CODES ...............................................................32
TOREPLACE SEALING RING IN VPFS10T PADS ...............................................36
REPLACEMENT PARTS...........................................................................37
LIMITED WARRANTY ............................................................................38
TOOBTAIN REPAIRS OR WARRANTY SERVICE...................................................38
TABLE OF CONTENTS

Product
Description
Designed for use with hoisting equipment, P1-02DC3 lifters support loads using vacuum and manipulate
loads using manual 180° rotation and manual 90° motions.
Model
Number P110C02DC3 P110T02DC3 P110L02DC3 P111L02DC3 P11216L02DC3
Vacuum Pads:1
1...... Available with other rubber compounds for special purposes (see www.WPG.com).
(2 each, standard rubber)
10" [25 cm]
nom. diameter,
concave
(Model G0750)
10" [25 cm]
nom. diameter,
w/replaceable
ring
(Model VPFS10T2
2...... Standard with replaceable sealing rings for rough or textured surfaces (see “REPLACEMENT PARTS” on page 37).
)
10" [25 cm]
nom. diameter,
lipped
(Model HV11)
11" [28 cm]
nom. diameter,
lipped
(Model G3370)
12" x 16"
[31 cm x 41 cm]
nom. diimensions,
lipped
(Model RF1216)
Pad Spread:
(to outer edges)
23" x 10"
[59 cm x 25 cm]
25" x 11¾"
[64 cm x 30 cm]
24" x 11"
[61 cm x 28 cm]
25" x 12"
[64 cm x 30 cm]
25½" x 16½"
[65 cm x 42cm]
Maximum
Load Capacity3
3...... The Maximum Load Capacity is rated at a vacuum of 16" Hg [-54 kPa] on clean, smooth, nonporous flat surfaces with a friction coefficient of 1. Pad
compound, load rigidity, strength, surface conditions, overhang, angle, center of gravity and temperature can also affect the lifting capacity. A “qualified
person” should evaluate the effective lifting capacity for each use (see definition under “Rated Load Test” on page 27).
-------------------------------------- (standard and European ratings) -------------------------------------------
Standard Rating — Per-Pad 150 lbs [68 kg] 150 lbs [68 kg] 150 lbs [68 kg] 175 lbs [80 kg] N/A
Standard Rating — Total 300 lbs [135 kg] 300 lbs [135 kg] 300 lbs [135 kg] 350 lbs [160 kg] N/A
EU Rating — Per-Pad !!‒CE‒!! On European Union construction sites, a secondary positive holding device
(eg, load sling) is required to achieve the Standard Ratings for the lifters above.
150 lbs [68 kg]
EU Rating — Total 300 lbs [135 kg]
Lifter
Weight -------------------------------------- 85 lbs [39 kg] ------------------------------------------- 95 lbs [43 kg]
Power
System 12 volts DC, 4.5 amps
Battery
Capacity 7 amp-hours
Rotation
Capability Manual, 180°, with latching at each ¼ turn (when required)
Tilt
Capability Manual, 90°, with automatic locking in vertical position
Product
Options Available with Remote Control System – FCC, CE and ICC certified.
Operating
Elevation Up to 6,000' [1,828 m]
Operating
Temperatures 32° — 104° F [0° — 40° C]
Service
Life 20,000 lifting cycles, when used and maintained as intended4
4...... Vacuum pads, filter elements and other wear-out items are excluded.
!!–CE–!! This symbol appears only when a CE Standard is different from other applicable standards. CE requirements are
mandatory in the European Union, but may be optional elsewhere.
Software
Version Intelli-Grip®7.6
ASME Standard
BTH-1 Design Category "B", Service Class "0" (see www.WPG.com for more information)
Rev 1.1/1-20 P1-02DC3: #351223
SPECIFICATIONS

P1-02DC3: #35122 Rev 1.1/1-204
Note: A standard P110L02DC3 is shown.
SPECIFICATIONS

Rev 1.1/1-20 P1-02DC3: #351225
SAFETY
Wear personal protective
equipment that is appropriate for
the load material. Follow trade
association guidelines.
Do not remove or obscure safety
labels.
Do not make any modifications to
the lifter (see “LIMITED
WARRANTY”).
Use the lifter only in an approved
“OPERATING ENVIRONMENT”(see
“INTENDED USE”).
Do not use a lifter that is damaged,
malfunctioning, or missing parts.
Do not use a lifter if the sealing
edge of any vacuum pad is cut or
otherwise damaged.
Do not use a lifter to lift cracked or
broken glass.
Do not exceed the Maximum
Load Capacity or lift loads the
lifter is not designed for (see
“INTENDED USE”).
Do not use a lifter if the
Maximum Load Capacity or
any safety label appears to be
missing or obscured.
Make sure the contact surfaces of
the load and vacuum pads are clean
before attaching the lifter (see
“MAINTENANCE”).
Position the vacuum pads correctly
on the load before lifting (see
“OPERATION: Positioning the Lifter
on the Load”).
Do not lift a load if any vacuum
indicator shows inadequate
vacuum.
Keep unauthorized personnel away
from the lifter, to avoid injury in
case of an unintended load release.
Do not touch the vacuum release
controls during a lift.
Do not allow people to ride on the
lifter or the load.
Do not lift a load higher than
necessary or leave suspended loads
unattended.
Do not position a loaded or
unloaded lifter over people.
Before servicing a powered lifter,
place the power control in the
inactive position and, when
possible, disconnect the power source.

P1-02DC3: #35122 Rev 1.1/1-206
Features shown here are underlined on their first appearance in each section following.
1 LIFT POINT 2 BUZZER BATTERY HOLDER 3 COVER for VACUUM PUMP, VACUUM
SENSORS, AIR FILTERS and CIRCUIT BOARD
4 Windows for AIR FILTERS 5 VACUUM GAUGES 6 VACUUM LIFT LIGHT
7 NOTIFICATION BUZZER 8 STROBE LIGHT 9 INTELLI-GRIP® CONTROL UNIT
9a LCD SCREEN with BATTERY GAUGE 9b “FUNCTION” BUTTON 9c “ATTACH” BUTTON
9d “RELEASE” BUTTON 9e POWER BUTTON 10 LIFT BAR
11 PAD FRAME 12 VACUUM PAD 13 CONTROL HANDLES
14 ROTATION RELEASE LEVER 15 TILT RELEASE LEVER 16 BATTERY
17 BATTERY CHARGER 18 VACUUM RESERVE TANKS Not shown: INSTRUCTIONS CANISTER
Note: A standard P110L02DC3 is shown. Although some of the following photos do not show
this specific lifter, they all illustrate how this kind of lifter functions.
OPERATING FEATURES

Rev 1.1/1-20 P1-02DC3: #351227
1) Remove all lifter restraints and save them with the shipping container for future use.
2)
2A
Position the lift point as needed for the lifter's intended
use (fig. 2A): Loosen or remove the bolts and move the
lift point to create the best hang angle. Then reinstall all
hardware and tighten the bolts securely.
3) Suspend the lifter from appropriate hoisting equipment:
3.1) Select a crane and/or hoist rated for the Maximum
Load Capacity plus the Lifter Weight.
Note: Any lifter use must comply with all statutory or regulatory standards for hoisting
equipment in your region.
3A 3B 3C
3.2)
3D 3E
Make sure
hook has
restraining latch
(circled).
Disengage the tilt
latch and raise the lift
bar (fig. 3A-C).
3.3) Attach the hoisting
hook to the lift point
(fig. 3D). Use rigging
(fig. 3E) as needed to
make sure the hook
does not interfere
with the load.
Only use rigging rated for Maximum Load Capacity
plus Lifter Weight.
ASSEMBLY

P1-02DC3: #35122 Rev 1.1/1-208
3.4) Use the hoisting equipment to remove the lifter from the shipping container. Avoid
damaging the vacuum pads.
4B4A
4)
4C
4D
Connect the electrical connectors (figs. 4A-B
and figs. 4C-D).
If the lifter has a notification buzzer, install
the 9-volt battery as directed in “NOTIFICATION
BUZZER BATTERY REPLACEMENT” on page 31.
5)
5A
Remove the pad covers (fig. 5A) and save them for future use.
6) Perform tests as required under “TESTING”on page 25.
ASSEMBLY