Woodcraft 0405/R-6-CHR-1 User manual

From Setup To Sanding:
These are the supplies we suggest you have on hand to com-
plete this pen kit:

15
/
32
" Pen Maker’s Bit Cap Blank

25
/
64
" Pen Maker’s Bit Body Blank
1 -
3
⁄
4
" x
3
⁄
4
" x 2" Cap Blank
1 -
3
⁄
4
" x
3
⁄
4
" x 2
1
⁄
4
" Body Blank
Pen Mandrel
Navigator Bushings
(146019)
Thick CA or 5 Minute Epoxy
Drill or Drill Press
Sandpaper/Micro-Mesh
Barrel Trimmer
Pen Press
Eye & Ear Protection
Dust Mask
Cutting & Drilling
Blanks:
Note: Additional length has
been added to the overall
length of the blank to ac-
commodate for squaring
the ends of the blank.
Gluing Blanks to Tubes:
Rough the entire surface of the tube using 180-grit paper.
Next, using either a thick CA or 5-Minute Epoxy, apply adhe-
sive to both the tube and the inside of the blank. To secure
the brass tube into the inside of the blank make sure to rotate
the tube as you insert it into the blank. This will help ensure
even coverage of the adhesive and a much more secure
bond.
Squaring the Blank to Length:
When squaring the blanks
to length work only to the brass.
Removing brass will affect the
overall length of the blank which is
critical to the proper operation of
the pen.
Mandrel Preparation:
77C05
7/30/2015
Product : #146018, #148851, #149177, #149909, #149910,
Product : #146018, #148851, #149177, #149909, #149910, Product : #146018, #148851, #149177, #149909, #149910,
Product : #146018, #148851, #149177, #149909, #149910,
#149911, #149871, #147479, #147480, #147481, #147482
#149911, #149871, #147479, #147480, #147481, #147482#149911, #149871, #147479, #147480, #147481, #147482
#149911, #149871, #147479, #147480, #147481, #147482
Navigator Rollerball &
Fountain Pen Kits
Woodcraft, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686
• 2014 by Woodcraft Supply, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcraft Supply, LLC.
.535" .535"
2
1
⁄
4
"
3
⁄
4
"
25
/
64
"
15
/
32
" &
25
/
64
"
Drill
3
⁄
4
"
Body
.481"
Sand
Cap Body
15
/
32
"
3
⁄
4
"
Cap
2"
3
⁄
4
"
.481"

Turning & Finishing the Blanks:
Turn the blank to your desired profile, leaving the blank slight-
ly proud of the bushings. With the lathe spinning, begin sand-
ing with 120-grit paper, and progress through the finer grits
finishing at 320-grit. Once finished with sanding, apply a fin-
ish of your choice.
Assembly:
Roller Ball Body:
Slide one of the Threaded Body Connectors (C) through
one of the Shouldered Trim Rings (D), as shown in the dia-
gram above, shoulder of the Trim Ring facing the threads of
the Body Connector.
Next press the Body Connector Assembly (C, D) into one
end of the finished Body (E). Repeat the above steps for the
other end of the finished Body (E).
Press the Finial Holder (F) non-threaded end first into the
Finial (H). Insert Spring (G) large end first into the Finial As-
sembly (F, H) and thread into one end of the finished Body
(E).
Thread Nib (A) into Nib Holder (B). Insert Ink Refill (P) into
the open end of the finished Body (E) followed by threading
the Nib Assembly (A, B) over the Ink Refill and into the
Threaded Body Connector.
Fountain Pen Body:

Plug Pump (S) or Ink Cartridge (R) into the Fountain Pen
Nib (Q), thread assembly (Q, S or R) into the Threaded Body
Connector.
Cap:
Slide the Black Trim Ring (J) onto Center Band (I), fol-
lowed by Trim Ring (K).
Next slide the Threaded Cap Tube (L) small diameter end
first into the Center Band (I). Press the assembly (I, J, K, L)
into one end of the finished Cap (M).
Slide the Finial Cap (O) through Clip (N) and press the as-
sembly (O, N) into the open end of the finished Cap (M).
77C05
7/30/2015
Product : #146018, #148851, #149177, #149909, #149910,
Product : #146018, #148851, #149177, #149909, #149910, Product : #146018, #148851, #149177, #149909, #149910,
Product : #146018, #148851, #149177, #149909, #149910,
#149911, #149871, #147479, #147480, #147481, #147482
#149911, #149871, #147479, #147480, #147481, #147482#149911, #149871, #147479, #147480, #147481, #147482
#149911, #149871, #147479, #147480, #147481, #147482
Navigator Rollerball &
Fountain Pen Kits
Woodcraft, 406 Airport Industrial Park, P.O. Box 1686, Parkersburg, WV 26102-1686
• 2014 by Woodcraft Supply, LLC. “Helping You Make Wood Work” is a registered trademark of Woodcraft Supply, LLC.
H
E
C D
A F
B G
I K
J
N
L
M
P
O
Q S
R
D C