Woodland CALGARY User manual

W3
W21
S5
110mm flathead bolt
Assembly Instructions for CALGARY pos. 502
Safety rail
Z26
Safety rail
Z26
S fety ail
ar
Z25
Safety rail Z23
screwed from inside
B17-B32
W16
W15
W17
W3
Z30 Z32
Z31
W9
W8
W7
W5
S1
S8
S11
S7
W18
S6
S5
W23
W11
W12
W10
W21
W22
Beam side of horizontal
beams with the most round
indentations face the inside of
the bed!
Diagram 1.1Diagram 1.1
Predrilled holes
for wall attachment
Safety rail Z25
screwed from outside
P1
Z1
Z7
Z2
F1
F2
F3
W6
2. Wooden parts (if necessary) should be treated with the natural wax or oil before the assembly.
Our Tip: The untreated bed is better for the environment of children’s room (regulating humidity in the air!). Also you could save treatment cost and makes it easier
to wipe off crayon and color pencil marks with tissues and cloth. Other advantage is that untreated wood is easier for children’s hands to grip on and the natural
colour of the wood would last longer.
3. The following working tools are necessary for assembly: a ratchet with size 10 socket and cross-end screwdriver (better yet a
cordless screwdriver with exchangable size 10 socket and cross-end attachment) and hammer. An assistance is necessary
only when putting together the corner posts.
1. Before you begin please take a look at the diagrams above. Every important assembly parts are labeled with a sticker so that
you will recognize them immediately. Additional beam list will also help you to identify the beam parts. Each beams are shown
vertically or horizontally depending on how they are assembled. Also you will find labels on the boxes with a description of what is
To begin:
W13
W14
W20
W19
S1
S8
S7
W13
W9
W2
W1
W8
W14
1.1. S8 S7
W2
W1
S6
W9
W7
W8
S5
S1
W13
W14
W12
W23
2.2. S7
W2
W1
S6
W7
W5 W6
S5
W12
W11
W10
W23
W16
W15
W17
W3
S8
S1
W8
W9
W13
W14
W22
W21
3.3.
W1
W2
B1-B16
Beam sides of S1,S5,
S6 and S8 with the
round indentations face
the middle of the bed!
Z32 Z32 Z32
S11
S11
W18 W18
W20
W19
W20
W19
W20
W19
The upper surface of the
mattress may not go over the
marking on beam S1
Not all specifications are guaranteed. © Copyrights by WOODLAND 1998
R
flange
nut M6

W13, W15, W16 Round indentations in the middle are used
only when the ladder is positioned at the head or foot of the bed.
W17: Extra hole A to attach ship’s wheel.
W14, W19, W20, W21, W22
W23: Big round indentation for wall attachment.
A
S1,
S5
S6,
S8
S7
Z31Z30
Z32
W9, W10: Notch for mattress slats face upward!
W2, W3: Drilled hole “L” for four ladder assembly options (most will remain unused at the end of assembly)
W7: As above not all drilled holes are used here since they are for the four ladder assembly options!
W1, W8, W11, W12: Please note that 3 round indenations face inside of the bed and 2 underneath.
W18: Support beam for climbing rope (Predrilled holes in the middle are only used
when using conversion kit!).
L L L L
L L L L
Corner Beam
During the assembly of
vertical beams
we suggest you to orient
yourself to upper
round indentations
because the lower ones
are only used for
conversion options.
beams with notch
for mattress slats
inner side
TIP! The upper three
round indentations ( ) of
corner beams S6, S8, S1
and S5 should face the
middle beam (W18)
for assembly.
a hole for
wall
attachment
inner side of the bed
Corner Beam
The beam labels (“W1”, “W2”...
etc.) are found at the end of every
beam. “W” for horizontal and “S”
for vertical!
Beams that should be assembled
horizontally are shown horizontally
on the diagram and beams for
vertical assembly are shown
vertically.
Please familiarise yourself
with the beams by identifying
20 mm circular indentations
on the beams. The beam surface
with most circular indenations
which faces the inside of the bed
is shown on the diagram.
Beam list CALGARY
Pos. No. 502
Helpful to identify and assemble the beams
W5: Could be assembled mirrorimage if the ladder should be positioned on
the other side.
inner side
Z7: Ladder end beams. Positioned
at the foot of ladder beams Z1 and Z2.
inner side
Z1
Z2
Ladder Beam
Holes for ladder handles
S11
Middle Beam
Middle Beam
W6: Short beam is positioned
near the ladder under W22 or
W16.
TIP:
If a frame set or back and arm rest set
are combined with the WOODLAND bed,
please read assembly instructions for
these sets before you begin to assemble
the bed!
inner side
inner side
inner side
inner side
inner side
inner side
Not all specifications are guaranteed. © Copyrights by WOODLAND 1998
R

Diagram 1.3Diagram 1.3
page 2
The beams W2, W3, W9 and W10, has notch to support the mattress slats and
these notch should face upward. For the beams W13 - W23 there will be an
additional bolts for the end of vertical beams, which are fixed from top to bottom
at the end of the beam with M6 flange nut. The horizontal beams on the upper
bunk are built from top to bottom so that it makes it easier to screw nuts with
screwdriver. Then tightly screw the bolts at the bottom so that it makes it easier
to construct the rest of the bed.
Ladder assembly: in one end of five rung holes of the beam Z2 add drops of
wood glue (included in the delivery). Install the steps using a hammer and
wooden board ( ). Do not put glue on the other side so that another
step can be added later to raise the height to 150 cm!
Diagram 1.3Diagram 1.3
Leave it free for
another building
option.
3 drops of glue
on the end of each
steps.
use wooden board
to fix the steps in the
rung holes
Z2
Z1
Start the assembly of the bed with horizontal beams W1, W8, W14 and W19 (W = horizontal, S =
vertical). The labels of the beams can be found at the end of each beams. Assemble the bed in an open
space so that your could walk around the bed during assembly ( ).
WARNING! Every horizontal long beams (W1, W2, W3, W5, W7, W8, W9, W10, W11, W12) are
assembled in a way that the side with most round indentations (= )face the inside of the bed
and side with two round indentations face down! The head and foot side horizontal beams W13,
W15, W16, W17 and W23 should also have the side with round indentations facing inside the bed.
When using flathead bolts during assembly, make sure to hammer the bolts from ouside to inside
through beam holes. From inside fix it with size 6 flange nut using screwdriver with size 10 socket. But in
the beginning do not screw the bolts too tightly.
Diagram 1.1Diagram 1.1
Assemble Corner beams Z30 and Z31, S1 and S8 as well as middle beams S2 and S7. Please note that the beam side with
round indentations on beams Z30, Z31 and side with five round indentations on S1, S5, S6 and S8 face the middle beams.
Further assembly steps are shown individually on diagrams + + . The beams W17 and W23 can be exchanged
depending on which side you wish to attach W23 to a wall.
1.1. 3.3.
2.2.
screw 35mm
slide the bottom board in the notch
Diagram 1.4Diagram 1.4
Before putting the mattress slats, assemble the drawers
together. Assemble the sides, front and back boards and
slide the bottom board in the notch ( ) . Screw the
castors on the piece that will be attached underneath the
drawers ( ). Slide in both drawers from the inside to
the outside of the bed through the drawer space. Side
boards F1, F2 and F3 are fixed to the beams S12 and S13
with 40 x 40 mm bracket, so that the drawers slide
smoothly between vertical beams. The wider side of the
side boards are positioned in the back ( ).
Diagram 1.4Diagram 1.4
Diagram 1.5Diagram 1.5
Diagram 1.5Diagram 1.5
Diagram 1.5Diagram 1.5
F2F3
a castor is attached on
a wooden block from
underneath using 16 mm
screw.
Z31
W1
S1
For the right drawer the side board will be attached
between beams S7 and S8.
W8
Glue the rungs only on one side of the ladder (in
case the bunk shall be highered and rungs shall
be added to the ladder).
WARNING!
Please be careful not to let small
children
put a covering for round
indentations in their mouth
WARNING!
First screw the bracket on the side
board and than it would be easier to
fix the other end to the beam.
16mm 35mm
screws
110 mm
flathead bolt
flange nut M6
WOODLAND reserves the right for printing errors © Copyrights by WOODLAND 1998
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wooden peg 8 x 36 mm
screw 35 mm
Diagram 1.6Diagram 1.6
screw 35 mm
Diagram 1.7Diagram 1.7
S7S7
anchor
wooden block
wall attachment with a
block to fill in the distance.
S7S7
anchor
wall attachment with a
block to fill in the distance.
Diagram 1.8Diagram 1.8
The slatted frame: as shown in 15 wooden peg
should be placed between each slats. The wooden pegs
are attached to one side of every slat except for the 16th
slat. Slats are placed on the notch of beams W2 and W9, W3
and W10 and fixed with screws. The slatted frame should only be
used with a mattress on top for safety since there are space between the
slats.
Other option: If you would like a bunk bed without a mattress, an extra slat
can be added (“Play ground set”, Order No. 650). The wooden pegs should
be taken out and collected for later use. ( ).
Safety rails: assemble Z23-Z26 with 35mm screws between
guard rails (W5, W22, W11, W16). The front railds (Z23) and
back safety rails (Z26 and Z26) are attached from inside and
side safety rails Z24 and Z25 from outside.
Sail: witha 50 cm long rope attach it to the climbing rope
beam W18 and side beams W17 or W23.
Diagram 1.6Diagram 1.6
Diagram 1.7Diagram 1.7
Wall attachment: Children play with the climbing rope and other
accessories with more power than adults could imagine, therefore for
sercurity reasons it is better to attach the bed to a wall. It is
recommended to use the upper holes on the S7 beam for an
attachment (also it is also possible to use W23 for wall attachment) with
the supplied anchor and 80mm or 100mm long Hexagonhead bolt. If
the bed does not have direct contact with the wall because of a
baseboard, it is necessary to place a piece of wood between the bed and
the wall. After approx. three weeks tighten the bolts again to make sure
that the head of the bolt does not get buried in the wood.
Important TIP: According to Euorpean Standard EN 747 children under
the age of six are in danger of falling off the normal bunk bed. Therefore
WOODLAND bunk beds have guard rails that are more than double the
European Standard. If you have any technical questions about
assembly please contact us at (02133) 2482 - 19. The WOODLAND
Team wishes you and your children to have fun with your WOODLAND
adventure bed!
page 3
W9 or W10
W9 or W10
W2 or W3
W2 or W3
Diagram 1.9Diagram 1.9
wooden block approx.
30 mm in diameter.
ship’s
wheel
beam
Hang and fix the climbing rope with a 10mm thick Hanf rope and make a knot like on the
diagram below the top-center beam W18.
Steering wheel with a flathead bolt and large washer (between beam and steering wheel
( ) can be attached to the front beam W17 (or to other 6-mm-holes). The steering
wheel is attached with the long M6-bolt and special nut that can be recongnized by a green
ring inside).
Arch can be assembled over the ladder with 35mm-screws on the upper end of the ladder
beam Z1 and Z2 (use the pre-drilled holes in the arch).
Don’t forget to remove stickers off the beam ends and other building parts
Diagram1.8Diagram1.8
Diagram 1.9Diagram 1.9
W18 beam
figure eight knot to fix
a climbing rope
WOODLAND reserves the right for printing errors © Copyrights by WOODLAND 1998
R