Woodland MONTEREY 501 User manual

W1
W19
S5
W20
W23
S8
W16
W15
W11
W13
W14
W17
S2
S4
S6
P1
S3
S5
S1
S7
W12
W19
W10
W21
W22
W20
Z11
Z4
W3
W7
W9
W8
W2
W1
B1-B16
B17-B32
F1
F2
F3
Beam sides of
S1,S5,S6 and S8
with round indentations
should be facing to the
inside of the bed.
W-Beam sides with the most
indentations shold be placed
facing the inside of the bed!
W18
Safety rail Z24
screwed from inside
Safety rail Z27
Safety ail 25r Z
Safety rail
Z26
Conter-bored hole
for wall attachment.
Safety rail Z25
screwed from outside
110mm-Flathead bolt
Diagram1.1Diagram1.1
W14
S6
S5
S1
W19
W8
W1
S8
Diagram 1.2Diagram 1.2
Ladder can be attached on the
left side next to S2.
To begin:
Assembly Instruction for MONTEREY - Nr. 501
The upper surface of the
mattress may not go over the
marking on the beam S1.
Tip:
If you assemble back and arm rest-
boards please read the separate
assembly instruction before you start
building the bed!
1. Please take a moment to see how everything fits together
by using the diagram above. All the important building parts
have stickers to help you see how they fit into the overview.
Please note that there is a separate beam list as an
additional assembly aid. All beams are shown horizontally or
vertically as they should be positioned and assembled
together. The labels on the packages also help you to find
the content.
2. Wooden parts, if necessary, can be treated with wax or oil
before the assembly of the bed.
Advice: We advise you not to treat the bed to sustain better environment for
children (regulating humidity in the air). In addition it saves wax and oil costs
and offers the advantage that it is easy to clean with tissues and cloth. Two
further benefits: Untreated wood is easier for childrens hands to grip and
the natural colour of the wood stays longer.
3. For the assembly of the bed you need the following tools:
a ratchet with a size ten socket, a cross-end screwdriver
(better yet a cordless screwdriver with a changeable head
and size ten ratchet attachment) and a hammer.
Assistance is only necessary when assembling the corner
beams of the bed.
Bolts at the lower part of S-Beams
should be screwed tightly, while the
upper part should be left loose to fit
Round indentations
facing inside
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flange
nut M6

Z4: Midde guide rail near the ladder.
W13, W15, W16 : The holes in the middle are only used when
setting up a ladder at the head or foot of the bed.
W17: Hole A is an extra hole to attach a steering wheel.
W14, W19, W20, W21, W22
W23: Counter-bored hole to attach the bed to a wall.
Z11: Middle guide rail on the other side of the ladder.
A
S1,
S5
S6,
S8
S7S2
S3S4
Bed inner side
W9, W10: Notch for the mattress support beam should always face up.
W2, W3: Indentations “L” are for ladder attachment (install the ladder at the end of assembly)
W7: Only 2 out of 4 “L” holes are used depending on which side the ladder is attached.
W1, W8, W11, W12: Warning: (2 round indentations underneath, 3 indentations facing the inner side!)
W18: Beam to hang a climbing rope (it is optional to set up the top-center beam!)
L L L L
L L L L
Middle Beam,
Ladder Beam Corner Beam
Holes for ladder handels
Inner side
Inner side
Inner side
Innder side
Notch Beam
For mattress support beam
Inner side
List of Beams MONTEREY
Art.-Nr. 501
Assembly Aid
Hole for
wall
attachment
Warning! Please be careful that
the small children does not
swallow a top to cover round
indentations!!
The stickers on the parts
(“W1”, “W2”...etc.) Can be
found on the end of every
beam. “W” for horizontal,
“S” for vertical!
Horizontal-Beams are shown
horizontally and vertical beams
are shown vertically.
Familiarise yourself with the
location of the beams and
their 20mm circular indentations:
The inner side of the beams are
displayed as this is where most
of the circular indentations are
located.
Inner side
Inner side
Inner side
Inner side
Inner side
Warning! The upper three
circular indentations ( ) of
the corner beams S6, S8,
S1 and S5 should face the
the top-center beam (W18)
during the set up.
.
When setting up vertical
beams, use the upper
drill-holes since the lower
ones are necessary only for
other assembly options.
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Diagram 1.3Diagram 1.3
The beams W2, W3, W9 and W10, has notch to support the mattress slats and
these notch should face upward. For the beams
Ladder assembly: in one end of five rung holes of beams S3 and S4 add
drops of wood glue (included in delivery). Tap in the steps using a hammer and
wooden board
W13 - W23 there will be an
additional bolts for the end of vertical beams, which are fixed from top to bottom
at the end of the beam with M6 flange nut. The horizontal beams on the upper
bunk are built from top to bottom so that it makes it easier to screw nuts with
screwdriver. Then tightly screw the bolts at the bottom so that it makes it easier
to construct the rest of the bed.
( ). Do not put glue on the other side so that another step
can be added later to raise the height to 150 cm!
Diagram1.3Diagram1.3
Leave it free for
another building
option.
3 drops of glue
on the end of each
steps.
Wooden board
to fix the steps
in the rung holes
S3
S4
Start with the assembly of horizontal beams W1, W8, W14 and W19 (W = horizontal, S = vertical). The
labels as shown on
.
Warning! All horizontal beams ( ) should be set up so
that the side with the most circular indentations (= ) face the inner side, while the sides with
only two indentations face underneath. The surface of beams W13, W15, W16, W17 and W23
with round indentations should face the inner side.
During the beam assembly install the falthead bolts from outside to inside. From the inside screw a
size 6 flange nut using a screwdriver with size
, can be found on the end of each beam. Position the beams on the floor so
that you can still walk around the bed while it is in the building phase
W1, W2, W3, W7, W8, W9, W10, W11, W12
10 attachment. But do not over tighten bolts.
Diagram 1.1Diagram 1.1
Set up the corner beams Make sure that the beams sides with 7 round indentations face the middle beam.
The beams W17 and W23 can be interchanged depending on whether you want to attach the bed to the wall using the beam W23.
S1, S5, S6 and S8.
Screw 35mm
Installa drawer board between the notch
Diagram 1.4Diagram 1.4
Before installing slats for mattress support assemble the
drawers together. Place drawer board in the notch
between the font and back board and attach the side
boards to front and back boards with screws ( ) . Fix
small wheels on a wooden block attached to the side
boards
( ). Both drawers should be placed from the top
through the space between the beams
. Corner boards F1, F2 and F3 should be
attached to the beams Z30/Z31, S1/Z32 and S7/S8
. So that the drawers slide along the
corner boards. The corner boards with wider ends should
be positioned in the back ( ).
W1 and W2 from
inside to outside
with 40
x 40-mm-Brackets
Diag. 1.4Diag. 1.4
Diag. 1.5Diag. 1.5
Diag. 1.5Diag. 1.5
Diagram 1.5Diagram 1.5
F2F3
Fix wheels to the wooden
blocks from below using
the screw 16 mm.
S1
W1
S7
Install the drawer on the right side between the corner
board F1 and beams S7 and S8.
W8
WARNING!
First attach the bracket on the board
F2 so that the drawers slide in
smoothly.
Page 3
Glue the rungs only on one side of the ladder
(in case the bunk shall be highered and rungs
shall be added to the ladder).
16mm 35mm
screws
110 mm
flathead bolt
flange nut M6
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Peg 8 x 36 mm
Screw 35 mm
Diagram 1.6Diagram 1.6
Screw 35 mm
Diagram 1.7Diagram 1.7
S7S7
Anchor
Wood block
Wall attachment with
wooden block
S7S7
Anchor
Wall attachment without
wooden block
Diagram 1.8Diagram 1.8
Diagram 1.6Diagram 1.6
Diagram 1.7Diagram 1.7
W9 or W10
W9 or W10
W2 or W3
W2 or W3
Diagram 1.9Diagram 1.9
Washer approx.
30 mm
Steering
wheel
Beam
Diagram 1.8Diagram 1.8
Wall attachment: Children play with the climbing rope and other
accessories with more power than adults could imagine, therefore for
sercurity it is better to attach the bed to a wall. It is recommended to use
the upper holes on the S7 beam for an attachment
with the supplied anchor
and the 80mm or 100mm long Hexagonhead bolt. If the bed does not
have direct contact with the wall because of a baseboard, it is necessary
to place a piece of wood between the bed and the wall. After approx. three
weeks lightly retighten the bolt. Make sure that the head of the bolt does
not get buried in the wood.
(also it is also
possible to attach the beam W23 to a wall)
Important tip: WOODLAND safety rails are double the Euro-Norm EN
747.
If you have any technical questions to build the bed please contact us at
0049 2133 2482 - 19. The WOODLAND team hope that you and your
family will enjoy the WOODLAND advenuture beds!
Hang and fix the climbing rope with a 10mm thick Hanf rope and make a knot like on the
diagram below the top-center beam W18.
Steering wheel with a flathead bolt and large washer (between beam and steering wheel
( ) can be attached to the front beam W17 (or to other 6-mm-holes). The steering
wheel will with the accompanying M6-bolt (can be recongnized by a green ring inside the
washer).
Arch can be assembled over the ladder with 35mm-screws on the upper end of the ladder
beam S3 and S4 (use the pre-drilled holes in the arch).
Don’t forget to remove stickers off the beam ends and other building parts
Diagram 1.9Diagram 1.9
The slatted frame: as shown in 15 wooden peg
should be placed between each slats. The peg is attached to
one side of every slat except for the 16th slat. Slats are placed
on the notch of beams W2 and W9, W3 and W10 and fixed
with wooden screws. The slatted frame should only be used with a
mattress on top for safety since there are space between the slats.
Other option: If you would like a bunk bed without a mattress, an extra slat
can be added (“Spielboden-Set”, Best. Nr. 650). The wooden pegs should
be taken out and collected for later use. ( ).
Safety rails: assemble Z24 - Z27 with 35-mm-screws in the
centre between the mattress and middle guard rails (Z4,
Z11, W22, W11, W16). The front- (Z24 and Z27) and back
safety rails (Z26 and Z26) should be attached from inside and
side safety rails Z24 and Z25 attached from outisde.
Sailcloth: with a 50 cm long rope attached to the rope beam
W18 and on the side beam W17 respectively.
W18-Beam
Figure eight knot
for fixing climbing rope
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WOODLAND reserves the right for printing errors © Copyrights by WOODLAND 1998
R