wtw MIQ/CHV User manual

MIQ/CHV
ba75319e01 04/2003
Operating Manual
Valve module for compressed air-operated
sensor cleaning heads
Power
!
OK

Accuracy when
going to press The use of advanced technology and the high quality standard of our instruments are the result of continuous development. Consequently,
this may result in some differences between this operating manual and
your instrument. Also, we cannot guarantee that there are absolutely
no errors in this manual. Therefore, we are sure you will understand
that we cannot accept any legal claims resulting from the data, figures
or descriptions.
Copyright ©Weilheim 2002, WTW GmbH & Co. KG
Reprinting - even as excerpts - is only allowed with the explicit written
authorization of WTW GmbH & Co. KG, Weilheim.
Printed in Germany.

IQ SENSOR NET MIQ/CHV List of contents
0 - 1
1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Authorized use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . .2-2
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.2 Mounting for use in the IQ SENSOR NET . . . . . . . . . . . . . 3-1
3.3 Mounting for other applications . . . . . . . . . . . . . . . . . . .3-1
3.3.1 Stack mounting . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3.3.2 Distributed mounting . . . . . . . . . . . . . . . . . . . . . 3-5
3.4 Installation of the modules at the installation location . . 3-9
3.4.3 General information . . . . . . . . . . . . . . . . . . . . . . 3-9
3.4.4 Mounting on a mounting stand with the
SSH/IQ sun shield . . . . . . . . . . . . . . . . . . . . . .3-10
3.4.5 Mounting under the SD/K 170 sun shield . . . .3-12
3.4.6 Wall mounting: . . . . . . . . . . . . . . . . . . . . . . . .3-13
3.5 Connecting the valve control line . . . . . . . . . . . . . . . . .3-14
3.6 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
3.7 Connecting the compressed air hoses . . . . . . . . . . . . . 3-17
4 Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
5 What to do if ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Tips on clearing faults . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 Checking the voltage supply . . . . . . . . . . . . . . . . . . . . . 5-2
6 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7 Accessories and options . . . . . . . . . . . . . . . . . . . . . . 7-1

List of contents IQ SENSOR NET MIQ/CHV
0 - 2

IQ SENSOR NET MIQ/CHV Overview
1 - 1
1Overview
General characteristics The MIQ/CHV valve module provides a switchable compressed air
valve for the operation of sensor cleaning heads. The valve is con-
trolled via an external switch. The switch can consist of one of the fol-
lowing:
lthe relay of an IQ SENSOR NET MIQ/CR3 combined output module
lthe relay of a measurement converter with the R option
lany other switch (relay or sensor)
Warning
The valve circuit must not supply any unauthorized voltages or cur-
rents. The circuit must comply with all the standards of a circuit with lim-
itations(LimitedCircuitorLimitedPower)aswellasforsafetyextralow
voltage (SELV) atall times.Formoredetails,see chapter6TECHNICAL
DATA.
The valve module is connected with the external switch via a control
line.
The following application example shows a cleaning system made up
of a CH cleaning head and an MIQ/CHV valve module with a long-
range MIQ/PS power supply:

Overview IQ SENSOR NET MIQ/CHV
1 - 2
Application example
Fig. 1-1 Application example of the MIQ/CHV valve module
Power supply The valve module requires a 24 Volt power supply (for details, see
chapter 6 TECHNICAL DATA) to operate. When used in the IQ SENSOR
NET, the valve module is supplied with voltage by the IQ SENSOR NET.
IQ SENSOR NET
compatibility The MIQ/CHV can be fully integrated in the IQ SENSOR NET using the
MIQ standard module housing.
The housing has the same characteristics as all MIQ modules regard-
ing stability, leakproofness andweather resistance. It also provides the
same wide variety of installation options (stacked mounting, canopy
mounting, tophat rail mounting, etc.).

IQ SENSOR NET MIQ/CHV Overview
1 - 3
Terminal strip The MIQ/CHV has the following electrical connections on the terminal
strip inside the housing:
l1 x valve circuit connection
l2 x SENSORNET connection
Note
Due to the limited number of cable glands, only one SENSORNET con-
nection can be used. SENSORNET connection 1 or 2 can be selected.

Overview IQ SENSOR NET MIQ/CHV
1 - 4

IQ SENSOR NET MIQ/CHV Safety instructions
2 - 1
2 Safety instructions
This operating manual contains special instructions that must be
followed during the installation of the MIQ/CHV valve module. Thus, it
is essential for the operator to read this component operating manual
before carrying out any work with the system. Always keep the
operating manual in the vicinity of the valve module.
General safety
instructions The following safety labels in the individual chapters of this operating manual indicate different levels of danger:
Warning
indicatesinstructionsthatmustbefollowedpreciselyinordertoprevent
serious danger to personnel.
Attention
indicates instructions that must be followed precisely in order to avoid
slight injuries to personnel or damage to the instrument or the environ-
ment.
Other labels
Note
indicates notes that draw your attention to special features.
Note
indicates cross-references to other documents, e.g. operating manu-
als.

Safety instructions IQ SENSOR NET MIQ/CHV
2 - 2
2.1 Authorized use
The authorized use of the MIQ/CHV consists of providing a control
valve for compressed air-operated sensor cleaning heads.
Please adhere to the technical specifications given in chapter 6 TECH-
NICAL DATA. Only operation according to the instructions in this operat-
ing manual is authorized.
Any other use is considered to be unauthorized. Unauthorized use
invalidates any claims with regard to the guarantee.
2.2 General safety instructions
The MIQ/CHV is constructed and inspected according to the relevant
guidelines and norms for electronic instruments (see chapter 6 TECHNI-
CAL DATA).
It left the factory in a safe and secure technical condition.
Function and opera-
tional safety The failure-free function and operational safety of the MIQ/CHV is only guaranteed if the generally applicable safety measures and the special
safety instructions in this operating manual are followed during its use.
The failure-free function and operational safety of the MIQ/CHV is only
guaranteed under the environmental conditions that are specified in
chapter 6 TECHNICAL DATA.
Safe operation If safe operation is no longer possible, the MIQ/CHV must be taken out
of operation and secured against inadvertent operation.
Safe operation is no longer possible if the MIQ/CHV:
lhas been damaged in transport
lhas been stored under adverse conditions for a lengthy period of
time
lis visibly damaged
lno longer operates as described in this manual.
If you are in any doubt, contact the supplier of your MIQ/CHV.

IQ SENSOR NET MIQ/CHV Installation
3 - 1
3 Installation
3.1 Scope of delivery
The following parts are contained within the scope of delivery of the
MIQ/CHV:
lMIQ/CHV. All openings and open electrical contacts must be closed
with suitable covers or blank covers.
l2 x cable glands with seal
l2 x ISO blind nuts M4
l2 x cheese-head screws M4x16 with plastic washer
l1 x contact base
l2 x plastic tapping screws for fixing the contact base
l1 x hose clip
lOperating manual.
3.2 Mounting for use in the IQ SENSOR NET
The IQ SENSOR NET provides a number of options for integrating the
MIQ/CHV mechanically and electrically in the system (stacked mount-
ing, distributed mounting, etc.). The individual types of installation are
described in detail in the INSTALLATION chapter of the system operating
manual.
3.3 Mounting for other applications
Note
This section is important if you want to operate the MIQ/CHV in connec-
tion with conventional measurement converters or some other control
unit. For details of mounting in the IQ SENSOR NET, see section 3.2.
3.3.1 Stack mounting
Mounting the power
supply module If the power supply module and the MIQ/CHV are not yet premounted, both modules can be assembled as a stack. This type of mounting is
described in this section. Mounting the modules also establishes the
electrical connection at the same time.

Installation IQ SENSOR NET MIQ/CHV
3 - 2
A stack may consist of up to three modules ( e.g. one power supply
module and two MIQ/CHV modules). Further MIQ/CHV modules can
be connected viathe SENSORNET module connections with the aid of
IQ SENSOR NET cable (see section 3.3.2 DISTRIBUTED MOUNTING).
Attention
Always place the power supply module at the back of the stack.
Materials required
(contained in the scope
of delivery)
l2 x ISO blind nuts M4
l2 x cheese-head screws M4x16 with plastic washer
l1 x contact base with two plastic tapping screws.
Tools lPhillips screw driver.
Preparing the stack
mounting
Fig. 3-1 Preparing modules for stack mounting
1Removethecoversfromthedrilledmountingholes(pos. 1and
3 in Fig. 3-1).
2 Remove the contact cover (pos. 2).
3Pull off the adhesive label (pos. 4).
Bei StapelmontageAufkleber
entfernen undKontaktträger
montieren
For stack mounting remove label
and install contact carrier
13
24
MIQ/CHV MIQ/CHV
module

IQ SENSOR NET MIQ/CHV Installation
3 - 3
Mounting the contact
base
Fig. 3-2 Mounting the contact base
Attention
Only use the plastic tapping screws supplied for attaching the contact
base. They ensure the correct fit.
Premounting the ISO
blind nuts
Fig. 3-3 Premounting the ISO blind nuts
4Attach the contact base (pos. 5 in Fig. 3-2) to the front module
with the two plastic tapping screws (pos. 6).
5 Remove the two countersunk screws(pos. 7 in Fig. 3-2) on the
front module and swing open the module lid.
7
5
6
MIQ/CHV
9
8
MIQ/CHV

Installation IQ SENSOR NET MIQ/CHV
3 - 4
Stacking the modules
Fig. 3-4 Stacking the modules
Fig. 3-5 Closing the housing
6Insert the cheese-head screws (pos. 8 in Fig. 3-3) with the
plasticwashersinthedrilledmountingholesinthehousingand
loosely screw in the ISO blind nuts (pos. 9).
MIQ/CHV
MIQ/CHV
module
7

IQ SENSOR NET MIQ/CHV Installation
3 - 5
3.3.2 Distributed mounting
Warning
Electrical voltages that present a danger of electrical shock may be
present inside the the power supply module. Before opening the power
supply module, read the operating manual. Follow the safety instruc-
tions specified there.
General information Distributed mounting can be made with the aid of the following
IQ SENSOR NET cables:
lSNCIQ cable
lSNCIQ/UG earth cable - suitable for underground laying according
to VDE 01816, Part 2 and DIN/VDE 0891, Part 6.
The cables are delivered as piece goods (please specify length when
ordering!).
All 3-fold terminal strips with the designation "SENSORNET x" can be
used for distributed mounting.
Note
Due to the limited number of cable glands, only one SENSORNET con-
nection can be used. SENSORNET connection 1 or 2 can be selected.
Attention
TheIQ SENSOR NET cable mayonly be connectedtothe SENSORNET
connections. Do not connect any wires of the cable with an external
electrical potential. Otherwise, malfunctions could occur.
7Attach the prepared module to the lid of the back module. At
the same time, ensure that the two clips on the front module
click into place in the lid of the back module. Then tighten the
two screws (pos. 8 in Fig. 3-3).
8 Close the lid of the front module and fix in place with the two
countersunk screws (pos. 7 in Fig. 3-5).

Installation IQ SENSOR NET MIQ/CHV
3 - 6
Materials required l1 x SNCIQ or SNCIQ/UG connecting cable (see chapter 7 ACCES-
SORIES AND OPTIONS)
lWire end sleeves for 0.75 mm2wire cross-section with matching
crimping tool
l1 x cable gland with seal (scope of delivery of MIQ module).
Tools lCable stripping knife
lWire stripper
lPhillips screw driver
lSmall screw driver.
Preparing the cable
ends 1Cut the cable to the required length.
2 Remove approx. 45 mm of cable insulation (in the case of the
SNCIQ/UG earth cable, remove both the inner and outer insu-
lation).
3Only for the SNCIQ/UG earth cable:
Remove a further 35 mm of the outer insulation.
4 Shorten the exposed shielding braid up to the cable sheath.
5Shorten the two fillers (plastic inlays) up to the cable sheath.
6 Bare the red and green wires and fit them with wire end
sleeves.
7Fit the filler stranded wire with a wire end sleeve.

IQ SENSOR NET MIQ/CHV Installation
3 - 7
Fig. 3-6 Prepared cable end
Connecting the cables
ca. 45 mm
ca. 45 mmca. 35 mm
SNCIQ
SNCIQ/UG
1Open the module.
2 Select any SENSORNET connection. Before doing so, look
out for the SENSORNET designation.
3Open the dummy screw fitting under the SENSORNET con-
nection. Keep the dummy screw fitting for possible later modi-
fications.

Installation IQ SENSOR NET MIQ/CHV
3 - 8
Fig. 3-7 Connecting the cables to the module
4Screw the cable gland (pos. 1 in Fig. 3-7) with the sealing ring
(pos. 2) into the module housing.
5 Loosen the coupling ring (pos. 3 in Fig. 3-7).
6Feed the cable through the cable gland into the module hous-
ing.
7 Connect the cable ends to the terminal strip. While doing so,
look out for the designations of the terminals (red / shield /
green).
8Loosen the coupling ring (pos. 3 in Fig. 3-7).
9 Close the module.
SENSORNET 2 SENSORNET 1
SNCIQ
SNCIQ/UG
1
3
2

IQ SENSOR NET MIQ/CHV Installation
3 - 9
3.4 Installation of the modules at the installation location
Note
The installation possibilities in the IQ SENSOR NET are described in the
IQ SENSOR NET system manual.
3.4.3 General information
Attention
Modules installed outside must always be protected against the effects
of the weather (snow, ice and direct solar radiation) by a sun shield.
Otherwise, malfunctions can result. Always mount modules vertically.
Neverinstallmoduleswithoutrainprotectionwiththelidfacingupwards
(danger of retained humidity and penetration of moisture).
Installation options Themostimportanttypesofinstallationformodulesand modulestacks
are described in the following chapters:
l
ll
lMounting on a mounting stand with the SSH/IQ sun shield:
The SSH/IQ sun shield providesenough space for one unitmade up
of up to three stacked MIQ modules (section 3.4.4).
l
ll
lMounting on the SD/K 170 sun shield:
The SD/K 170 sun shield provides enough space for two
MIQ modules. The sun shield can be mounted on round or square
section pipes ( e.g. rails) with the aid of the MR/SD 170 mounting kit
(section 3.4.5).
lWall mounting:
The back module of a module stack or a single module is screwed
permanently to a wall (section 3.4.6).
Attention
No contact base may be mounted on the back of the module (danger
of short-circuit!) if the module is mounted on a wall, a sun shield, or a
top hat rail.

Installation IQ SENSOR NET MIQ/CHV
3 - 10
3.4.4 Mounting on a mounting stand with the SSH/IQ sun shield
Materials required lSSH/IQ sun shield (see chapter 7 ACCESSORIES AND OPTIONS).
Tools l4 mm set screw wrench
lPhillips screw driver.
Mounting the sun shield
on a mounting stand
Fig. 3-8 Mounting the SSH/IQ sun shield on a mounting stand
Premounting the ISO
blind nuts
Fig. 3-9 Mounting the sun shield: Premounting the ISO blind nuts
1Screw the sun shield (pos. 1 in Fig. 3-8) with the four hexsock-
et head screws (pos. 2), the washers (pos. 3) and the clamps
(pos. 4) at the required height on the mounting stand from the
back.
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7
6
5