Xantrex Freedom X 1200 120VAC User manual

TM
TM
Freedom X Sine Wave Inverter
Owner’s Guide
Product Part Number
806-1212
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975-0767-01-01 i
Copyright © 2016 Schneider Electric. All Rights Reserved. All trademarks are
owned by Schneider Electric Industries SAS or its affiliated companies.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER
(A)MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;
(B)ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE
OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY
AT THE USER’SRISK; AND
(C)REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE
ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH
LANGUAGE VERSION WHICH IS POSTED AT HTTP://WWW.XANTREX.COM.
Document Part Number
975-0767-01-01
Date and Revision
May 2016 Rev E
Product Part Number
806-1212 (Freedom X 1200 120VAC)
Contact Information
Information About Your System
As soon as you open your product, record the following information and be sure to
keep your proof of purchase.
To view, download, or print the latest revision, visit the website shown under Contact
Information.
Telephone: [phone] 
[phone]
Email: [email protected]
Web: http://www.xantrex.com
Serial Number _________________________________
Product Number _________________________________
Purchased From _________________________________
Purchase Date _________________________________
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ii Freedom X Owner’s Guide
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations and
procedures for operating, maintaining, and troubleshooting a Freedom X
Sine Wave Inverter for Recreational, Fleet Vehicle, or Marine installations.
Scope
The Guide provides safety and operating guidelines as well as information
on installing and configuring the Inverter. It also provides information
about troubleshooting the unit. It does not provide details about particular
brands of batteries. You need to consult individual battery manufacturers
for this information.
Audience
The Guide is intended for users and operators as well as installers of the
Freedom X Sine Wave Inverter.
Abbreviation or Acronym
AAmps
AC Alternating Current
DC Direct Current
in-lbf inch-pounds or pound-force (a unit of torque)
kW Kilowatts (1000 watts)
LBCO Low Battery Cutout (or Cutoff)
LED Light Emitting Diode
N-m Newton-meters (a unit of torque)
PV Photovoltaic (Solar)
VVolts
VA C Volts AC
VDC Volts DC
WWatts
Related Information
You can find more information about Xantrex products and services at
http://www.xantrex.com.
NOTE: The Installation section starting on page 7 is intended for qualified
personnel. Qualified personnel have training, knowledge, and experience
in:
• Installing electrical equipment (up to 1000 volts).
• Applying all applicable installation codes.
• Analyzing and reducing the hazards involved in performing electrical
work.
• Selecting and using Personal Protective Equipment (PPE).
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975-0767-01-01 iii
Important Safety Instructions
IMPORTANT: READ AND SAVE THIS OWNER’SGUIDE
FOR FUTURE REFERENCE.
This guide contains important safety instructions for the Freedom X Sine
Wave Inverter that must be followed during operation and troubleshooting.
Read and keep this Owner’s Guide for future reference.
Read these instructions carefully and look at the equipment to become
familiar with the device before trying to install, operate, service or maintain
it. The following special messages may appear throughout this bulletin or
on the equipment to warn of potential hazards or to call attention to
information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety
label indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not
avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not
avoided, can result in moderate or minor injury.
NOTICE
NOTICE indicates a potentially hazardous situation, which, if not avoided,
can result in equipment damage.
Important: These notes describe things which are important for you to
know, however, they are not as serious as a caution or warning.
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iv Freedom X Owner’s Guide
Safety Information
1. Before using the Inverter, read all instructions and cautionary
markings on the unit, the batteries, and all appropriate sections of
this manual.
2. Use of accessories not recommended or sold by the manufacturer may
result in a risk of fire, electric shock, or injury to persons.
3. The inverter is designed to be connected to your AC and DC electrical
systems. The manufacturer recommends that all wiring be done by a
certified technician or electrician to ensure adherence to the local and
national electrical codes applicable in your jurisdiction.
4. To avoid a risk of fire and electric shock, make sure that existing
wiring is in good condition and that wire is not undersized. Do not
operate the inverter with damaged or substandard wiring.
5. Do not operate the inverter if it has been damaged in any way.
6. This unit does not have any user-serviceable parts. Do not disassemble
the inverter except where noted for connecting wiring and cabling. See
your warranty for instructions on obtaining service. Attempting to
service the unit yourself may result in a risk of electrical shock or fire.
Internal capacitors remain charged after all power is disconnected.
7. To reduce the risk of electrical shock, disconnect both AC and DC
power from the inverter before attempting any maintenance or
cleaning or working on any components connected to the inverter.
Turning off the Inverter using the inverter Power button n the front
panel will not reduce an electrical shock hazard.
8. The inverter must be provided with an equipment-grounding
conductor connected to the AC input ground.
9. Do not expose this unit to rain, snow, or liquids of any type. This
product is designed for indoor use only. Damp environments will
significantly shorten the life of this product and corrosion caused by
dampness will not be covered by the product warranty.
10. To reduce the chance of short-circuits, always use insulated tools when
installing or working with this equipment.
11. Remove personal metal items such as rings, bracelets, necklaces, and
watches when working with electrical equipment.
DANGER
ELECTRICAL SHOCK AND FIRE HAZARD
Installation must be done by qualified personnel to ensure compliance
with all applicable installation and electrical codes and regulations.
Instructions for installing the Freedom X Sine Wave Inverter are provided
here for use by qualified personnel only.
Failure to follow these instructions will result in death or serious injury.
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• Apply appropriate personal protective equipment (PPE) and follow
safe electrical work practices. See NFPA 70E or CSA Z462.
• This equipment must only be installed and serviced by qualified
electrical personnel.
• Turn off all power supplying this equipment before working on or
inside equipment.
• Always use a properly rated voltage sensing device to confirm power
is off.
• Replace all devices, doors, and covers before turning on power to this
equipment.
• Unit’s components may produce arcs or sparks.
•Do not install near batteries, in machinery space, or in an area in
which ignition-protected equipment is required.
975-0767-01-01 v
Areas include any space containing gasoline-powered machinery, fuel
tanks, as well as joints, fittings, or other connections between components
of the fuel system.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC
FLASH
Failure to follow these instructions will result in death or serious injury.
WARNING
FIRE AND EXPLOSION HAZARD
Failure to follow these instructions can result in death or serious
injury.
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• Do not open. No serviceable parts inside. Provided with integral
protection against overloads. Bonding between conduit connections
is not automatic and must be provided as part of the installation.
• Read manual before installing or using.
• Do not cover or obstruct ventilation openings.
• Do not mount in zero-clearance compartment – overheating may
result.
• Do not expose to rain or spray. This inverter is designed for marine
applications only when additional drip protection is installed in
certain orientations. See “Approved Mounting Orientations” on the
Installation Guide for more information.
• Install GFCIs only as specified in this manual. Other types may fail to
operate.
• Do not connect AC OUT to any other source of power. Damage to
unit may occur.
• For AC IN and AC OUT, use wires suitable for at least 75°C.
vi Freedom X Owner’s Guide
NOTES:
1. Follow these instructions and those published by the battery
manufacturer and the manufacturer of any equipment you intend to use
in the vicinity of the battery. Review cautionary markings on these
products and on the engine.
2. Freedom X inverter products are designed for deep cycle lead-acid
batteries. See warning below when connecting to lithium ion batteries.
3. Do not use transformerless batterychargers in conjunction with the
inverter due to overheating.
CAUTION
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow these instructions can result in minor or moderate
injury.
WARNING
LITHIUM ION BATTERY TYPE HAZARD
Make sure to use a lithium ion battery pack that includes a Battery
Management System (BMS) with built-in safety protocols. Follow the
instructions published by the battery manufacturer.
Failure to follow these instructions can result in property damage, death
or serious injury.
CAUTION
PHYSICAL INJURY HAZARD
This Freedom X Sine Wave Inverter is not intended for use by persons
(including children) with reduced physical, sensory, or mental
capabilities or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to
ensure that they do not play with the appliance.
Failure to follow these instructions can result in minor or moderate injury.
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975-0767-01-01 vii
Precautions When Working With Batteries
Battery work and maintenance must be done by qualified
personnel knowledgeable about batteries to ensure compliance with battery
handling and maintenance safety precautions.
• Always wear proper, non-absorbent gloves, complete eye protection,
and clothing protection. Avoid touching your eyes and wiping your
forehead while working near batteries. See note #4.
• Remove all personal metal items, like rings, bracelets, and watches
when working with batteries. See notes #5 and #6 below.
• Never smoke or allow a spark or flame near the engine or batteries.
NOTES:
1. Mount and place the Freedom X Sine Wave Inverter unit away from
batteries in a well ventilated compartment.
2. Always have someone within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
3. Always have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes.
4. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters your eye, immediately flood it with running
cold water for at least twenty minutes and have someone within range
of your voice or close enough to get medical attention immediately.
5. Use extra caution to reduce the risk of dropping a metal tool on the
battery. It could spark or short circuit the battery or other electrical
parts and could cause an explosion. Use tools with insulated handles
only.
6. Batteries can produce a short circuit current high enough to weld a ring
or metal bracelet or the like to the battery terminal, causing a severe
burn.
7. When removing a battery, always remove the negative terminal from
the battery first for systems with grounded negative. If it is grounded
positive, remove the positive terminal first. Make sure all loads
connected to the battery and all accessories are off so you don’t cause
an arc.
Important:
WARNING
BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND
EXPLOSION FROM VENTED GASES HAZARDS
Failure to follow these instructions can result in death or serious injury.
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viii Freedom X Owner’s Guide
Precautions When Placing the Inverter
• Never allow battery acid to drip on the inverter when reading gravity,
or filling battery.
• Never place the Freedom X Sine Wave Inverter unit directly above
batteries; gases from a battery will corrode and damage the inverter.
• Do not place a battery on top of the inverter.
Regulatory
The Freedom X Sine Wave Inverter is certified to appropriate US and
Canadian standards. For more information see “Regulatory Approvals” on
page 62.
The Freedom X Sine Wave Inverter is intended to be used for mobile or
commercial applications. This Inverter is designed for marine applications
only when additional drip protection is installed in certain orientations. See
the section on Specifications for information.
WARNING
FIRE HAZARD
Do not install the inverter or any part of its supplied wiring in engine
compartments.
Failure to follow these instructions can result in death or serious injury.
CAUTION
BURN HAZARD
Avoid touching the external surfaces - heatsink may be hot.
Failure to follow these instructions can result in minor or moderate injury.
NOTICE
RISK OF DAMAGE TO THE INVERTER
Failure to follow these instructions can damage the unit and/or equipment.
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975-0767-01-01 ix
FCC Information to the User
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
CAUTION
Unauthorized changes or modifications to the equipment could void the
user’s authority to operate the equipment.
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Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Basic Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Marine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Freedom X Inverter Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Freedom Inverter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Operating During Transition Between AC Mode and Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Troubleshooting Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Inverter Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Contents
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975-0767-01-01 1
Introduction
The Freedom X Sine Wave Inverter (Freedom X) is designed with
integrated inverting functions and power management features
suitable for marine, recreational, and commercial vehicle
installations.
Please read this chapter to familiarize yourself with the main
performance and protection features of the Freedom X.
Materials List
The Freedom X base package includes the following items:
• one Freedom X unit
• one Owner’s Guide and extra safety labels
• one set of pre-installed M8 DC terminal nuts (not shown)
• one DC ground box lug
NOTE: If any of the items are missing, contact Xantrex or any
authorized Xantrex dealer for replacement. See “Contact
Information” on page i.
Figure 1 What’s In The Box
Display panel
Product image shown may
vary from actual product.
Owner’s Guide
and extra labels
Freedom X unit
Owner’sGuide
DC ground
box lug
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2Freedom X Owner’s Guide
Introduction
Key Features
Power for Most Appliances The Freedom X inverter provides up
to 1200 watts of continuous utility grade, sine wave power derived
from a battery bank. It is designed to handle loads such as
microwave ovens, TVs, DVD/Blu-ray players, and power tools. In
addition, the Freedom X’s high-surge capability lets you handle
many hard-to-start loads, including full size residential refrigerators.
The built-in transfer switch automatically transfers between inverter
power and shore power from recreational facilities such as boat
docks or campsites to ensure power is always available.
Back-up Capability If incoming shore power is interrupted by
external events like brownouts, the Freedom X automatically
becomes an independent power sourceathat supplies utility grade
AC power to your loads.
Comprehensive Protection The Freedom X’s built-in protection
features safeguard your batteries (from unnecessary drain) such as
the low battery voltage alarm and shutdown and protect equipment
such as a configurable AC transfer speed.
Selectable Low Battery Shutdown The low battery shutdown
for the inverter can be manually selected by the user from 10.5 to
12.1 VDC.
Low Voltage Shutdown Delay Timer Configurable from 1 to
300 seconds to reduce an unnecessary shutdown of inverter
operation such as during cranking or other brief but heavy discharge
of battery.
Inverter Power Save The Freedom X can be programmed to
automatically turn off after 1 to 25 hours of continued operation of
loads that are under 50 watts. It is designed, with LBCO (low
battery cutout), to prevent the battery from deep discharge.
Low Power Consumption When the inverter is power saving and
the Freedom X is inverting without a load, it draws less than
0.6 amp of current from the battery (or battery bank). This feature
allows the unit to operate without draining too much stored energy.
Configurable AC Transfer Speed The Freedom X allows two
speed settings for the AC transfer from AC Mode to Battery Mode
and vice versa which avoids nuisance resetting of appliances. The
normal transfer rate is for common appliances and the faster transfer
rate is designed for more sensitive digital equipment like a desktop
computer.
a.Assuming the inverter is connected to a battery source with an adequate charge at
the time of the power interruption.
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975-0767-01-01 3
Introduction
Overload Alarm and Shutdown During Battery Mode (also
called Inverter Mode), the Freedom X automatically alerts you if the
loads that are connected and drawing power from the unit are close
to approaching the maximum operating limit. If so, the Freedom X
automatically shuts down when the maximum operating limit is
exceeded. See page 56 for precautions.
Over temperature Alarm and Shutdown During Battery Mode,
the Freedom X automatically alerts you if it is overheating and
approaching the over-temperature shutdown limit. The Freedom X
automatically shuts down when the limit is exceeded. See page 56
for precautions.
Ignition Control The Freedom X provides two user-selectable
options for ignition control:
•Ignition Auto-on: The Freedom X can automatically turn
the inverter on and off in tandem with the vehicle's ignition
circuit or a manually operated remote switch.
•Ignition Lockout: The Freedom X features the ability to
inhibit the inverter from operating in the absence of a
voltage signal from a vehicle's ignition circuit. This is
particularly useful if the inverter is required to operate only
when a vehicle's engine is running.
AC Output Frequency The Freedom X is factory set to 60 Hz
AC output frequency. It can be configured to 50 Hz for use in
regions outside the USA and Canada that operate on 115 VA C /
50 Hz
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4Freedom X Owner’s Guide
Features
Table 1 lists the default settings for the Freedom X system.
You may record your settings in the right-hand column after you
have configured the Freedom X.
Table 1 Freedom X Default Values
Item Default Setting Your Setting
Power Save Time  - 25 hours
Power Save (Load Sensing)  - Disabled
LBCO Voltage Setting  - 10.5 volts
LBCO Shutdown Delay  - 300 seconds
Ignition Control  - Off
Transfer Mode  - Appliance
Output Frequency  - 60 Hz
Alarm Buzzer  - On
AC Panel
2
1
39
48 5 6 7
10
Feature Description
1Location of GFCIa
a. Designed to fit GFCI device: Eaton/Cooper SGF15W
receptacles (customer-supplied GFCI).
2ACC input terminal for connecting ignition control wiring.
3 RJ12 port allows you to connect an accessory remote control device.
4Mounting flanges on both sides allow you to mount the inverter permanently
on deck or on a wall.
5Ignition Control Switch (ACC) for connecting [ON (|)] and disconnecting
[OFF (O)] the ignition signal.
6Reset button for 15 A supplementary protector protects the customer-
supplied GFCI. Press to recover from an overload condition.
7AC knockout can be removed for routing AC output wiring.
8Grounding stud with attached nut provides a ground path for the Freedom X
chassis to the DC system ground.
9AC knockout can be removed for routing AC input wiring.
10 Captive nut panel screw holds the AC compartment cover in place.
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975-0767-01-01 5
Features
DC Panel
5
4
13
2
Feature Description
1Positive DC cabling terminal connects to the positive terminal of the battery
using a battery cable. The terminal nut is pre-installed.
2Captive nut panel screw holds the DC compartment cover in place.
3Negative DC cabling terminal connects to the negative terminal of the
battery using a battery cable. The terminal nut is pre-installed.
4Grounding stud with attached nut provides a ground path for the Freedom X
chassis to the DC system ground.
5Ventilation grille (openings) must not be obstructed for the proper operation
of the cooling fan and inverter. When the inverter is mounted, the ventilation
grille must not point up or down.
Cooling fans turn on when powering loads above 500 watts or when the
internal temperature reaches a set point temperature.
Display Panel
Batt. MODE
AC MODE
VAC VAC
OUTPUTINPUT
888 888
5
1
2
4
3
Feature Description
1Display panel displays inverter status and battery status information on the
screen. It is comprised of a display screen, LEDs, select and power buttons.
2Multi-function LCD screen shows status information and fault codes.
3Status LEDs indicate the mode of operation.
4Three select buttons change status information displayed on the screen. Also,
changes inverter settings.
5Inverter Power button is pressed for inverter operation. The button stays
down for On and up for Off.
IMPORTANT: See “Viewing Information on the LCD Screen” on page 37 for detailed
information on the panel’s buttons.
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6Freedom X Owner’s Guide
Features
Side Panel
12
Feature Description
115 A supplementary protector provides overload protection for the
customer-supplied GFCI receptacles. In a hard wired installation, the
supplementary protector does not protect output wiring.
2Grounding stud provides a ground path for the Freedom X chassis to the DC
system ground.
AC and DC Compartment Covers
1
3
2
4
Feature Description
1DC Compartment Cover protects the DC compartment from debris and
keeps the DC cables secure. Using the captive nut panel screw, the cover can
be opened and lifted out during wiring.
2Captive nut panel screw holds the DC compartment cover in place.
3AC Compartment Cover protects the AC compartment from debris and
keeps the AC cables secure. Using the captive nut panel screw, the cover can
be opened and lifted out during wiring.
4Captive nut panel screw holds the AC compartment cover in place.
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