Xantrex XDL 35-5 User manual

XDL Series Digital
Programmable
Single Output DC
Power Supply
Operating Manual
XDL 35-5
XDL 35-5P
XDL 56-4
XDL 56-4P

About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls
with products from 50 watt mobile units to one MW utility-scale systems for wind, solar, batteries,
fuel cells, microturbines, and backup power applications in both grid-connected and stand-alone
systems. Xantrex products include inverters, battery chargers, programmable power supplies,
and variable speed drives that convert, supply, control, clean, and distribute electrical power.
Trademarks
XDL series is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex
International.
Other trademarks, registered trademarks, and product names are the property of their respective
owners and are used herein for identification purposes only.
Notice of Copyright
© Xantrex International. All rights reserved.
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.
(“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT
OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL
BE ENTIRELY AT THE USER’S RISK.
Date and Revision
May 2004 - Revision 2
Part Number
975-0107-01-02
Contact Information
Telephone: [phone] (toll free in North America)
1-360-925-5097 (direct)
Fax: [phone]
Email: [email protected]
Web: www.xantrex.com
1

Table of Contents
Introduction 4
Specification 6
EMC 8
Safety 9
Installation 10
Connections 11
Initial Operation 13
Manual Operation 15
Remote Operation (XDL 35-5P & XDL 56-4P only) 22
Remote Commands 31
Maintenance 35
Calibration 35
Instructions en Francais
Sécurité 36
Installation 37
Connexions 39
Utilisation initiale 41
Fonctionnement manuel 44
Fonctionnement à distance (XDL 35-5P & XDL 56-4P seulement) 52
Commandes à distance 62
Maintenance 66
Bedienungsanleitung auf Deutsch
Sicherheit 67
Vorbereitung des Geräts 68
Anschlüsse 70
Erstmalige Inbetriebnahme 72
Manueller Betrieb 75
Fernbedienung (nur XDL 35-5P & XDL 56-4P) 83
Fernbedienungsbefehle 93
Wartung 97
2

Istruzioni in Italiano
Sicurezza 98
Installazione 99
Collegamenti 101
Primo utilizzo 103
Funzionamento in manuale 106
Funzionamento remoto (solo per il XDL 35-5P & XDL 56-4P) 114
Comandi remoti 124
Manutenzione 128
Instrucciones en Español
Seguridad 129
Instalación 130
Conexiones 131
Funcionamiento inicial 133
Funcionamiento manual 136
Funcionamiento Remoto (sólo XDL 35-5P & XDL 56-4P) 144
Comandos Remotos 153
Mantenimiento 157
Warranty Information 158
3

Introduction
Unmatched Precision, Unrivalled Performance
The XDL series represents the ‘next generation’ of laboratory power supplies offering an
unparalleled level of precision.
Voltage and current are controlled using 16 bit DACs enabling voltages to be set to 1mV
resolution even at full output. Indeed, the accuracy is sufficient for the PSU to be used as a
calibration source for most hand-held DMMs.
The XDL series uses pure linear technology and offers unrivalled performance in terms of
regulation, output noise and dynamics. Line and load regulation are at the limit of measurement
(nominally 0·002%). Output noise is less than 500µV rms. Recovery time from transient current
pulses is better than 50µs.
The XDL series provides full remote sense capability via dedicated sense terminals. Remote
sense is essential to maintain precise regulation at the load (two 0·03Ωconnection leads will drop
300mV at 5 Amps). When remote sense is not required, internal local sensing can be selected at
the touch of a button.
Multiple Ranges for Greater Flexibility
The XDL series provides multiple ranges for increased current capability at lower voltages. The
main range offers 0 to 35 Volts at up to 3 Amps (XDL 35-5) or 0-56V at up to 2 Amps (XDL 56-4).
The higher current range provides up to 5 Amps for voltages up to 15V (XDL 35-5) or 4 Amps for
voltages up to 25V (XDL 56-4). A further low current range provides enhanced current setting and
measurement resolution of 0·1mA.
The product of voltage and current can be displayed at any time by pressing the VxA button. The
power is displayed to a resolution of 0·01 Watts.
Fast, Simple and Safe to use
The user interface of the XDL series has been carefully designed to provide rapid control whilst
guarding against any possibility of error.
Voltage and current setting can be performed either by direct numeric entry or, for applications
where the voltage or current must be gradually changed, by using the quasi-analogue Jog
control.
To enable the current limit to be set before connecting the load, the limit setting is displayed when
the output is off. Pressing the View Limits key at any time provides a temporary display of the limit
values allowing precise adjustment to also be made with the output on.
Setting Memories for Added Convenience
The XDL series provided storage of up to 10 power supply sets-ups in non-volatile memory. Upon
mains switch-off, the set-up of the PSU is saved and is automatically restored at switch-on.
OVP and OCP Trips with 'Alarm' Output
The XDL series provides fully adjustable over-voltage and over-current trips which can be used
both as a fail-safe against accidental mis-setting and as a protection against inappropriate load
conditions. In addition to turning the output off, a trip condition switches the rear panel alarm
signal enabling other equipment to be controlled.
For complete protection of the power supply, the trip will also be operated by over-temperature or
excess voltage on the sense terminals.
4

Fully Programmable via GPIB, RS232 or USB
The XDL 35-5P and XDL 56-4P incorporate a full bus interface permitting remote control and
readback via either GPIB (IEEE-488), RS232 or USB.
The GPIB interface conforms fully with IEEE-488.2 and IEEE-488.1.
The serial interface can be used as a conventional RS232 interface or as part of a multi-
instrument addressable RS232 chain.
USB represents the future for medium speed PC connectivity. By adding USB hubs, multiple
devices can be connected. A Windows device driver is supplied which creates a virtual COM
port, enabling USB to be used with applications that do not directly support it.
XDL series supplies use simple and consistent command structures which make programming
particularly easy regardless of which interface is used.
A National Instruments LabWindows* device driver is available.
All power supply settings can be controlled via the bus. Voltage and current can be set to a
resolution of 1mV or 0·1mA. Actual voltage and current can be read back together with the power
supply status.
* LabWindows is a trademark of National Instruments Corp.
5

Specification
General specifications apply for the temperature range 5°C to 40°C. Accuracy specifications
apply for the temperature range 18°C to 28°C after 1 hour warm-up with no load and calibration at
23°C. Typical specifications are determined by design and are not guaranteed.
OUTPUT
Voltage/Current Ranges: XDL 35-5 XDL 56-4
0V to 35V/0·001A to 3A 0V to 56V/0·001A to 2A
0V to 35V/0·1mA to 500mA 0V to 56V/0·1mA to 500mA
0V to 15V/0·001A to 5A 0V to 25V/0·001A to 4A
Voltage Setting: Resolution 1mV
Accuracy ± (0·03% + 5mV)
Current Setting: Resolution 1mA; 0·1mA on 500mA range
Accuracy ± (0·2% + 5mA); ± (0·2% + 0·5mA) on 500mA range.
Output Mode: Constant voltage or constant current with automatic cross-over.
CI indicator lit in constant current mode.
Output Switch: Electronic, non isolating. Switch illuminated when Output on.
Preset voltage and current limit displayed when Output off.
Output Terminals: 4mm terminals on 19mm (0·75”) spacing for Output; screwless
terminals for Sense. Duplicate rear panel Output and Sense screw
terminals on remote control model (XDL 35-5P & XDL 56-4P).
Transient Response: <50µs to within 15mV of set level for a change in load current from full
load to half load or vice versa.
Voltage Programming
Speed:
Maximum time required for output to settle within 1% of its total
excursion (for resistive load). Excludes command processing time.
XDL 35-5 XDL 56-4
Full
Load
No
Load
Full
Load
No
Load
Up
Up
Up
15V 5A
35V 3A
35V 500mA
6ms
20ms
200ms
6ms
7ms
40ms
25V/4A
56V/2A
56V/500mA
10ms
40ms
300ms
6ms
15ms
60ms
Down
Down
Down
15V 5A
35V 3A
35V 500mA
6ms
25ms
120ms
250ms
600ms
600ms
25V/4A
56V/2A
56V/500mA
10ms
50ms
200ms
400ms
800ms
800ms
Ripple and Noise
(20MHz bandwidth):
Normal mode voltage: <0·35mVrms and 2mVp-p
Normal mode current: <0·2mArms; <20µArms on 500mA range.
Load Regulation: For any load change, measured at the output terminals, using
remote sense.
Voltage <0·01% + 2mV.
Current <0·01% + 250µA; <0.01% +50µA on 500mA range.
Add typically 2·5mV for a 0·5V drop in the positive output lead.
Specification applies for sense lead resistance <0·5Ω.
Line Regulation: Voltage <0·01% + 2mV for 10% line change.
Current <0·01% + 250µA; <0.01%+ 50µA on 500mA range.
Temperature Coefficient: Voltage: typically <(50ppm + 0·5mV)/°C
Current: typically <(100ppm + 1mA)/°C;
(100ppm + 0·1mA)/°C on 500mA range.
Output Protection: Output will withstand forward voltages of up to 20V above rated output
voltage. Reverse protection by diode clamp for currents up to 3A.
6

Over-voltage Protection:
(OVP)
Range 1V to 40V (XDL 35-5), 1V to 62V (XDL 56-4)
Resolution 0·1V; accuracy ± (2% + 0·5V)
Response time typically 100µs
Over-current Protection:
(OCP)
Range 0·01A to 5·5A (XDL 35-5), 0·01A to 4·4A (XDL 56-4)
Resolution 0·01A; accuracy ± (0·2% + 0·01A)
Response time typically 35ms
Protection Functions: Output trips off for OVP, OCP, over-temperature and Sense miswiring.
METER SPECIFICATIONS
Display Type: 5-digit (Volts), 4-digit (Amps), 14mm (0·56") LED.
Voltage (CI mode): Resolution 10mV
Accuracy ± (0·1% of reading + 10mV)
Current (CV mode): Resolution 0·001A; 0·1mA on 500mA range
Accuracy ± (0·2% + 0·005A); ± (0·2% + 0·5mA) on 500mA range
V x A: Resolution 0·01W; 0·001W on 500mA range
Accuracy ± (0·3% + 0·05W); ± (0·3% + 0·005W) on 500mA range
ALARM OUTPUT
Isolated rear-panel open-collector output signal. User can select output to be activated for either
OVP, OCP, Overtemperature or Sense miswiring, or for any of those four faults.
KEYBOARD & ROTARY CONTROL
All functions, including the selection and set-up of the remote control interfaces, can be set from
the keyboard. The rotary jog control can be used to adjust output voltage and current settings in
a quasi-analogue mode.
INTERFACES (XDL 35-5P & XDL 56-4P only)
Full remote control facilities are available through the optional RS232, GPIB and USB interfaces.
Setting and readback resolutions are the same as for the Output and Meter specifications
respectively.
RS232: Variable Baud rate, 19200 Baud maximum. 9-pin D-connector. Single
instrument or addressable RS232 chain operation.
IEEE-488: Conforming with IEEE488.1 and IEEE488.2
USB: Standard USB hardware connection.
Remote Command
Processing Time:
Typically <80ms between receiving the command terminator for a step
voltage change at the instrument and the output voltage beginning to
change.
GENERAL
AC Input: 230V AC or 115V AC ± 10%, 50/60Hz. Installation Category II
Power Consumption: 250VA max.
Operating Range: +5ºC to +40ºC, 20% to 80% RH
Storage Range: −40ºC to + 70ºC
Environmental: Indoor use at altitudes up to 2000m, Pollution Degree 2.
Cooling: Intelligent variable-speed fan.
Over-temperature trip shuts down output if internal temperatures
exceed predetermined thresholds.
Store/Recall: Up to 10 set-ups can be saved and recalled via the keyboard or
remote interfaces.
Safety: Complies with EN61010−1
EMC: Complies with EN61326
Size: 140 x 160 x 290mm (WxHxD), excluding feet and terminals.
Weight: 5·5kg
7

EMC
This instrument has been designed to meet the requirements of the EMC Directive 89/336/EEC.
Compliance was demonstrated by meeting the test limits of the following standards:
Emissions
EN61326 (1998) EMC product standard for Electrical Equipment for Measurement, Control and
Laboratory Use. Test limits used were:
a) Radiated: Class B
b) Conducted: Class B
c) Harmonics: EN61000-3-2 (2000) Class A; the instrument is Class A by product category.
Immunity
EN61326 (1998) EMC product standard for Electrical Equipment for Measurement, Control and
Laboratory Use.
Test methods, limits and performance achieved were:
a) EN61000-4-2 (1995) Electrostatic Discharge : 4kV air, 4kV contact, Performance A.
b) EN61000-4-3 (1997) Electromagnetic Field, 3V/m, 80% AM at 1kHz, Performance A.
c) EN61000-4-11 (1994) Voltage Interrupt, 1 cycle, 100%, Performance B.
d) EN61000-4-4 (1995) Fast Transient, 1kV peak (AC line), 0·5kV peak (DC Outputs),
Performance B.
e) EN61000-4-5 (1995) Surge, 0·5kV (line to line), 1kV (line to ground), Performance B.
f) EN61000-4-6 (1996) Conducted RF, 3V, 80% AM at 1kHz (AC line only; DC Output
connections <3m not tested), Performance A.
According to EN61326 the definitions of performance criteria are:
Performance criterion A: ‘During test normal performance within the specification limits.’
Performance criterion B: ‘During test, temporary degradation, or loss of function or
performance which is self-recovering’.
Performance criterion C: ‘During test, temporary degradation, or loss of function or
performance which requires operator intervention or system reset occurs.’
Where Performance B is stated it is because DC Output regulation may deviate beyond
Specification limits under the test conditions. However, the possible deviations are still small and
unlikely to be a problem in practice.
Note that if operation in a high RF field is unavoidable it is good practice to connect the PSU to
the target system using screened leads which have been passed (together) through an absorbing
ferrite sleeve fitted close to the PSU terminals.
Cautions
To ensure continued compliance with the EMC directive observe the following precautions:
a) after opening the case for any reason ensure that all signal and ground connections are
remade correctly and that case screws are correctly refitted and tightened.
b) In the event of part replacement becoming necessary, only use components of an identical
type, see the Service Manual.
8

Safety
This power supply is a Safety Class I instrument according to IEC classification and has been
designed to meet the requirements of EN61010-1 (Safety Requirements for Electrical Equipment
for Measurement, Control and Laboratory Use). It is an Installation Category II instrument
intended for operation from a normal single phase supply.
This instrument has been tested in accordance with EN61010-1 and has been supplied in a safe
condition. This instruction manual contains some information and warnings which have to be
followed by the user to ensure safe operation and to retain the instrument in a safe condition.
This instrument has been designed for indoor use in a Pollution Degree 2 environment in the
temperature range 5°C to 40°C, 20% - 80% RH (non-condensing). It may occasionally be
subjected to temperatures between +5°C and –10°C without degradation of its safety. Do not
operate while condensation is present.
Use of this instrument in a manner not specified by these instructions may impair the safety
protection provided. Do not operate the instrument outside its rated supply voltages or
environmental range.
WARNING! THIS INSTRUMENT MUST BE EARTHED
Any interruption of the mains earth conductor inside or outside the instrument will make the
instrument dangerous. Intentional interruption is prohibited. The protective action must not be
negated by the use of an extension cord without a protective conductor.
When the instrument is connected to its supply, terminals may be live and opening the covers or
removal of parts (except those to which access can be gained by hand) is likely to expose live
parts. The apparatus shall be disconnected from all voltage sources before it is opened for any
adjustment, replacement, maintenance or repair.
Capacitors inside the power supply may still be charged even if the power supply has been
disconnected from all voltage sources but will be safely discharged about 10 minutes after
switching off power.
Any adjustment, maintenance and repair of the opened instrument under voltage shall be avoided
as far as possible and, if inevitable, shall be carried out only by a skilled person who is aware of
the hazard involved.
If the instrument is clearly defective, has been subject to mechanical damage, excessive moisture
or chemical corrosion the safety protection may be impaired and the apparatus should be
withdrawn from use and returned for checking and repair.
Make sure that only fuses with the required rated current and of the specified type are used for
replacement. The use of makeshift fuses and the short-circuiting of fuse holders is prohibited.
Do not wet the instrument when cleaning it.
The following symbols are used on the instrument and in this manual:-
Earth (ground) terminal.
mains supply OFF.
l mains supply ON.
alternating current (ac)
direct current (dc)
9