XCMG QAY220 User manual

QAY220 All Terrain Crane Operation Manual
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QAY220 All Terrain Crane Operation Manual
QAY220 All Terrain Crane Operation Manual
VIN
Date
The operation manual is part of the crane. Always keep on hand!.
Please read it carefully before operating the crane.
This equipment is designed and manufactured by complying with the standards of
GB 6067.1-2010 Safety rules for lifting appliances,
GB 7258-2012 Safe specifications for power-driven vehicles operating on roads,
GB/T 6068-2008 Test code for truck crane and mobile crane,
JB/T 9738-2000 Truck crane and wheel crane-Technical requirements,
GB/T 27996-2011 All terrain crane,
Q/320301JAF22, Q/320301JAF158 and Q/320301JAF253.
XUZHOU CONSTRUCTION MACHINERY GROUP CO., LTD., CHINA
Address: No.165 Tongshan Road, Xuzhou, Jiangsu Province, China
Tel: [phone]
Fax: [phone]
Post code: 221004
Service Tel: [phone]
Service Fax: [phone]
Spare Parts Tel: [phone]
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QAY220 All Terrain Crane Operation Manual
I
Contents
Contents
Preface ......................................................................................................................................................ⅤII
Chapter 1 General safe operating practices ............................................................................................... 1-1
1-1 Highway traffic regulations ......................................................................................................... 1-1
1-2 Axle load...................................................................................................................................... 1-1
1-3 Transport of hook block............................................................................................................... 1-2
1-4 Crew............................................................................................................................................. 1-2
1-5 Safety technical notes .................................................................................................................. 1-2
1- Environment influence to cranes................................................................................................. 1-2
1-5-2 Job site requirements.............................................................................................................. 1-3
1-5-3 Set up crane ........................................................................................................................... 1-3
1-5-4 Planning the job ..................................................................................................................... 1-4
1-6 “Ten don’t lifting”................................................................................................................ 1-4
1-7 Operation precautions.................................................................................................................. 1-5
1-8 Operations under special working conditions.............................................................................. 1-6
1-8-1 Slopes and trenches................................................................................................................ 1-6
1-8-2 Working near transmitters ...................................................................................................... 1-6
1-8-3 Influence of wind ................................................................................................................... 1-7
1-9 Safety information ....................................................................................................................... 1-8
1-9-1 Minimum distance between any part of the crane and electrical overhead wires.................. 1-8
1-9-2 Permissible ground-bearing load ........................................................................................... 1-9
1-9-3 Wind speed description ........................................................................................................ 1-10
1-9-4 Wind pressure-height conversion factor Kh......................................................................... 1-11
1-10 Emergency methods................................................................................................................. 1-12
1-10-1 Emergency methods when natural disaster occurs............................................................ 1-12
1-10-2 Emergency methods when accident occurs........................................................................ 1-13
1-11 Safety protective equipments .................................................................................................. 1-14
1-12 Noise ........................................................................................................................................ 1-14
1-13 Cleaning of the crane............................................................................................................... 1-14
1-14 Indication plates...................................................................................................................... 1-15
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QAY220 All Terrain Crane Operation Manual
II
1-14-1 Nameplate ......................................................................................................................... 1-15
1-14-2 Indicating plates ................................................................................................................ 1-16
1-14-3 Warning plates.................................................................................................................... 1-20
1-15 Use the manual correctly ......................................................................................................... 1-23
Chapter 2 Applications and features .......................................................................................................... 2-1
2-1 Composition and meaning of crane model .................................................................................. 2-1
2-2 Main application and working scope........................................................................................... 2-1
2-3 Operating conditions.................................................................................................................... 2-1
2-4 Main features of QAY220 All terrain crane................................................................................. 2-2
2-5 Terminology................................................................................................................................. 2-3
2-6 Main parts .................................................................................................................................... 2-5
Chapter 3 Main technical specifications .................................................................................................... 3-1
3-1 QAY220 technical specifications and performance..................................................................... 3-1
3-2 Structure and specifications of main parts.................................................................................. 3-8
Chapter 4 Crane operation ......................................................................................................................... 4-1
4-1 Operation of engine ..................................................................................................................... 4-1
4-1-1 Starting engine ....................................................................................................................... 4-2
4-1-2 Preheating engine................................................................................................................... 4-3
4-1-3 Stopping engine...................................................................................................................... 4-3
4-1-4 Notes on operation ................................................................................................................. 4-4
4-2 Operation of PTO ........................................................................................................................ 4-5
4-2-1 Engaging PTO........................................................................................................................ 4-5
4-2-2 Disengaging PTO................................................................................................................... 4-5
4-3 Acceleration ................................................................................................................................. 4-6
4-3-1 Operating method.................................................................................................................. 4-6
4-3-2 Notes on operation ................................................................................................................. 4-6
4-4 Operation of winches................................................................................................................... 4-7
4-4-1 Operation of main winch (right lever) ................................................................................... 4-7
4-4-2 Operation of auxiliary winch (left lever) ............................................................................... 4-8
4-4-3 Notes on operation ................................................................................................................. 4-9
4-5 Boom telescoping operation (left lever) .................................................................................... 4-10
4-Operating method ....................................................................................................................... 4-10
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QAY220 All Terrain Crane Operation Manual
III
4-5-2 Boom extending and retracting procedure ........................................................................... 4-13
4-5-3 Notes on operation ............................................................................................................... 4-16
4-6 Boom elevating operation.......................................................................................................... 4-17
4-6-1 Operating method (right lever) ............................................................................................ 4-17
4-6-2 Relationship among boom angle, total rated load and working radius................................ 4-18
4-6-3 Notes on operation ............................................................................................................... 4-18
4-7 Slewing operation ...................................................................................................................... 4-19
4-7-1 Operating method (left lever)............................................................................................... 4-19
4-7-2 Notes on operation ............................................................................................................... 4-20
4-8 Operation of tilting operator’s cab .......................................................................................... 4-21
4-8-1 Operating method................................................................................................................. 4-21
4-8-2 Notes on operation ............................................................................................................... 4-21
4-9 Operation of turntable locking device ...................................................................................... 4-22
4-9-1 Operating method................................................................................................................. 4-22
4-9-2 Notes on operation ............................................................................................................... 4-22
Chapter 5 Accessories ................................................................................................................................ 5-1
5-1 Counterweight ............................................................................................................................. 5-1
5-1-1 Notes on operation.................................................................................................................. 5-1
5-1-2 Counterweight combination................................................................................................... 5-1
5-1-3 Counterweight erection .......................................................................................................... 5-3
5-1-4 Counterweight dismantling .................................................................................................... 5-6
5-1-5 Transportation of counterweight ............................................................................................ 5-8
5-2 Jib................................................................................................................................................. 5-9
5-2-1 Erecting and stowing jib ........................................................................................................ 5-9
5-2-2 Notes on operation ............................................................................................................... 5-15
5-3 Single top .................................................................................................................................. 5-16
5-4 Auxiliary winch ......................................................................................................................... 5-17
5-4-1 Installation of auxiliary winch ............................................................................................. 5-17
5-4-2 Pipeline connection .............................................................................................................. 5-18
5-5 Hook block ............................................................................................................................... 5-19
5- Basic type and structure ............................................................................................................ 5-19
5-5-2 Inspections ........................................................................................................................... 5-19
Contents
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QAY220 All Terrain Crane Operation Manual
IV
5-6 Re-reeving winch rope.............................................................................................................. 5-21
5-6-1 Working conditions .............................................................................................................. 5-21
5-6-2 Reeving method ................................................................................................................... 5-23
5-6-3 Installation of the weight...................................................................................................... 5-27
Chapter 6 Crane electric system ................................................................................................................ 6-1
6-1 Safety control............................................................................................................................... 6-1
6-2 Operation control......................................................................................................................... 6-1
6-3 Electric system of operator’s cab ............................................................................................. 6-2
6-3-1 Devices in operator’s cab .................................................................................................... 6-2
6-3-2 Instrument panel .................................................................................................................... 6-3
6-3-3 Notes on operation ................................................................................................................. 6-6
6-4 Superstructure battery.................................................................................................................. 6-7
Chapter 7 Hydraulic system....................................................................................................................... 7-1
7-1 Check the level of oil in hydraulic tank....................................................................................... 7-1
7-2 Hydraulic system description ...................................................................................................... 7-2
7-3 Main winch circuit....................................................................................................................... 7-3
7-4 Auxiliary winch circuit ................................................................................................................ 7-4
7-5 Slewing circuit............................................................................................................................. 7-5
7-6 Elevating circuit........................................................................................................................... 7-6
7-7 Telescoping circuit....................................................................................................................... 7-6
7-8 Auxiliary circuit........................................................................................................................... 7-7
7-9 Main valve .................................................................................................................................. 7-7
7-10 Balance valve............................................................................................................................ 7-7
7-11 Hydraulic oil tank ..................................................................................................................... 7-8
7-12 Specifications............................................................................................................................ 7-8
7-13 Hydraulic oil description .......................................................................................................... 7-9
Chapter 8 Safety devices............................................................................................................................ 8-1
8-1 Load moment indicator................................................................................................................ 8-1
8-1-1 Working principle................................................................................................................... 8-1
8-1-2 Safety function ....................................................................................................................... 8-1
8-1-3 Logic control function............................................................................................................ 8-1
8-1-4 Hoist height limit function ..................................................................................................... 8-1
Contents
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QAY220 All Terrain Crane Operation Manual
V
8-1-5 Notes ...................................................................................................................................... 8-2
8-2 Lowering limiter (counter) .......................................................................................................... 8-3
8-3 Safety switch of electric proportional system.............................................................................. 8-4
8-4 Electronic level gauge.................................................................................................................. 8-5
8-5 Hydraulic safety valve ................................................................................................................ 8-6
8-6 Hydraulic oil filter clogged warning lamp.................................................................................. 8-6
8-7 Low oil pressure warning lamp .................................................................................................. 8-7
8-8 High water temperature warning lamp ....................................................................................... 8-7
Chapter 9 General cautions in operation.................................................................................................... 9-1
Chapter 10 Periodic inspections............................................................................................................... 10-1
10-1 General..................................................................................................................................... 10-1
10-2 Daily check .............................................................................................................................. 10-1
10-3 Weekly inspections .................................................................................................................. 10-2
10-4 Irregular inspections ................................................................................................................ 10-2
10-5 Test requirements..................................................................................................................... 10-2
10-6 Checklist .................................................................................................................................. 10-3
Chapter 11 Transporting and loading crane ............................................................................................. 11-1
11-1 Notes on railroad transportation ............................................................................................. 11-1
11-2 Notes on road transportation.................................................................................................... 11-1
11-3 Notes on sea transportation...................................................................................................... 11-2
Chapter 12 Hand signs............................................................................................................................. 12-1
12-1 General signs ........................................................................................................................... 12-1
12-2 Dedicated signs........................................................................................................................ 12-3
Total pages.................................................................................................................................................159
Contents
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