XCMG XCT80 User manual

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XCT80 Truck Crane Operation Manual
Vehicle identification number (VIN)
Date of production
The product service manual is part of the product, and should always be placed handy for
future reference.
Please read the product service manual before using the product.
This product is designed and manufactured to comply with GB 6067.1-2010 “Safety
regulations of hoisting machine”,
GB 7258-2012 “Safety operation technical conditions of motor vehicles”, GB/T 6068-
2008 “Test specifications of truck crane and tyre crane”, JB/T 9738-2000 “Technical
requirements of truck crane and tyre crane”, and Q/320301JAF144 standard.
Xuzhou Construction Machinery Group Co., Ltd. Xuzhou Heavy Machinery Co., Ltd.
Address: No. 165Tongshan Road, Xuzhou City, Jiangsu Province, China
Tel: [phone] 83462350
Fax: [phone]
Post Code: 221004
Service Tel: [phone]
Service Fax: [phone]
Spare Parts Tel: [phone]
XCT80 Truck Crane Operation Manual
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XCT80 Truck Crane Operation Manual
I
Contents
Preface .........................................................................................................................................................Ⅸ
Chapter1 Properly use the product manual................................................................................................ 1-1
Chapter2 Crane logo .................................................................................................................................. 2-1
2-1 Composition and meaning of product models............................................................................. 2-1
2-2 Product nameplate ....................................................................................................................... 2-1
2-3 Chassis nameplate........................................................................................................................ 2-2
2-4 Crane performance label.............................................................................................................. 2-3
2-5 Indicating label ............................................................................................................................ 2-3
2-6 Warning label............................................................................................................................... 2-3
Chapter3 Basic safety instructions............................................................................................................. 3-1
3-1 Properly use the crane.................................................................................................................. 3-1
3-1-1 Abnormal use of the crane .................................................................................................... 3-1
3-1-2 General requirements of the crane safety operation ............................................................. 3-2
3-2 Personnel selection and qualification .......................................................................................... 3-4
3-2-1 Assignment personnel .......................................................................................................... 3-4
3-2-2 Crane operator....................................................................................................................... 3-4
3-2-3 Slingers ................................................................................................................................. 3-5
3-2-4 Command personnel ............................................................................................................. 3-6
3-2-5 Installation personnel............................................................................................................ 3-7
3-2-6 Maintenance personnel ......................................................................................................... 3-7
3-3 Personnel safety equipment......................................................................................................... 3-8
3-4 Safety passage and emergency escape......................................................................................... 3-8
3-5 Crane driving safety instructions................................................................................................. 3-9
3-5-1 Road traffic rules................................................................................................................... 3-9
3-5-2 Hook transportation .............................................................................................................. 3-9
3-5-3 Passengers on driving crane................................................................................................ 3-10
3-5-4 New crane running.............................................................................................................. 3-10
3-6 Crane operation safety instructions ........................................................................................... 3-10
Chapter4 Construction instructions............................................................................................................ 4-1
Contents
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XCT80 Truc k Cr an e Op er at ion Manual
II Contents
4-1 Planning....................................................................................................................................... 4-1
4-2 Crane operation management ...................................................................................................... 4-2
4-2-1 Safe working system............................................................................................................. 4-2
4-2-2 Crane operation plan ............................................................................................................ 4-3
4-2-3 Faults and accidents report .................................................................................................. 4-3
4-3 Crane settings .............................................................................................................................. 4-3
4-3-1 Crane supporting conditions ................................................................................................ 4-3
4-3-2 Obstacles around crane ........................................................................................................ 4-6
4-3-3 Wind load inuence ............................................................................................................. 4-8
4-3-4 Crane grounding ................................................................................................................ 4-10
4-4 Multiple cranes lifting operation ............................................................................................... 4-10
4-5 lifting weight.............................................................................................................................. 4-11
4-6 Disaster Treatment and Emergency Measures........................................................................... 4-12
4-6-1 Natural disaster ................................................................................................................... 4-12
4-6-2 Accident disaster ................................................................................................................. 4-13
4-7 Operation instructions for the crane in out-of-service condition............................................... 4-14
Chapter 5 Main characteristics and technical parameters.......................................................................... 5-1
5-1 Main purposes and characteristics............................................................................................... 5-1
5-1-1 Main purpose and scope ....................................................................................................... 5-1
5-1-2 Main characteristics of XCT80 truck crane.......................................................................... 5-1
5-2 Conditions of use......................................................................................................................... 5-1
5-3 XCT80 truck crane technical parameters and rated lifting weight chart..................................... 5-1
5-4 Crane main structure performance parameters.......................................................................... 5-29
Chapter6 Components and functions of lower crane portion ................................................................... 6-1
6-1 General overview......................................................................................................................... 6-1
6-1-1 Power system ........................................................................................................................ 6-1
6-1-2 Transmission system ............................................................................................................. 6-1
6-1-3 Driving system...................................................................................................................... 6-1
6-1-4 Operating system .................................................................................................................. 6-1
6-1-5 Cab and covering parts ......................................................................................................... 6-1
6-1-6 Hydraulic system .................................................................................................................. 6-1
6-1-7 Air conditioning system ........................................................................................................ 6-1
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XCT80 Truck Crane Operation Manual
III
6-1-8 Electrical system ................................................................................................................... 6-1
6-1-9 Auxiliary system ................................................................................................................... 6-1
6-2 Main components introduction.................................................................................................... 6-3
6-3 Cab and protective device............................................................................................................ 6-4
6-3-1 The cab interior equipments.................................................................................................. 6-4
6-3-2 Main function introduction of meters, switches and lights in the cab ................................ 6-15
6-3-3 Other device........................................................................................................................ 6-20
6-3-4 Protective devices ............................................................................................................... 6-22
Chapter 7 Traveling Status on Highway ................................................................................................... 7-1
7-1 Preparations before traveling....................................................................................................... 7-1
7-1-1 Crane traveling mode on highway ........................................................................................ 7-1
7-1-2 Inspection of vehicle condition............................................................................................. 7-1
7-1-3 The use of air conditioning ................................................................................................... 7-4
7-2 Operation of lower crane portion engine..................................................................................... 7-6
7-2-1 Check before starting the engine .......................................................................................... 7-6
7-2-2 Start lower crane portion engine........................................................................................... 7-9
7-2-3 Inspection after the engine startup ...................................................................................... 7-10
7-2-4 Flameout of engine ............................................................................................................. 7-10
7-3 General operation ...................................................................................................................... 7-11
7-3-1 Starting and gear shift ......................................................................................................... 7-11
7-3-2 Trail operation..................................................................................................................... 7-13
7-3-3 Clutch operating.................................................................................................................. 7-13
7-3-4 Steering system ................................................................................................................... 7-14
7-3-5 Braking system ................................................................................................................... 7-16
7-4 Driving cranes in winter ............................................................................................................ 7-17
7-4-1 Cooling system ................................................................................................................... 7-17
7-4-2 Braking device .................................................................................................................... 7-18
7-4-3 Battery................................................................................................................................. 7-18
Chapter8 Components and functions of upper crane portion .................................................................... 8-1
8-1 General overview......................................................................................................................... 8-1
8-1-1 Lifting device........................................................................................................................ 8-1
8-1-2 Safety device......................................................................................................................... 8-1
Contents
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