Xerox Phaser 5500 series Operator's manual

705P01216
Updated: January 15 2010
Phaser 5500/5550 Service Documentation
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March 2008
5-3
Phaser® 5500/5550 Printer Parts List Overview, Using the Parts List
Parts List
Initial Issue
Parts List Overview
Introduction
The Parts List section identifies all part numbers and the corresponding location of all spared
subsystem components.
Organization
Parts Lists
Each item number in the part number listing corresponds to an item number in the related
illustration. All the parts in a given subsystem of the machine will be located in the same
illustration or in a series of associated illustrations.
Common Hardware
The common hardware is listed in alphabetical order by the letter or letters used to identify
each item in the part number listing and in the illustrations. Dimensions are in millimeters
unless otherwise identified.
Service Procedure Referencing
If a part assembly has an associated repair or adjustment procedure, the procedure number
will be listed at the end of the part description in the parts list e.g. (REP5.1, ADJ 5.3).
Use of the Term “Assembly”
The term “assembly” is used for items in the parts listing that may include other itemized parts.
When the word “assembly” is found in the part number listing, there will be a corresponding
item number on the illustrations followed by a bracket and a listing of the contents of the
assembly.
Using the Parts List
•No.: The callout number from the exploded part diagram.
•Name/Description: The name of the part to be ordered, appearing in UPPERCASE
letters, and the number of parts supplied per order.
•Part Number: The material part number used to order that specific part.
• Parts identified throughout this manual are referenced PL#.#.#; For example, PL3.1.10
means the part is item 10 of Parts List 3.1.
• A black triangle preceeding a number followed by a parenthetical statement in an
illustrated parts list means the item is a parent assembly, made up of the individual parts
called out in parentheses.
• The notation “with X~Y” following a part name indicates an assembly that is made up of
components X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part
3, and part 4.
• An asterisk (*) following a part name indicates the page contains a note about this part.
• The notation “J1<>J2 and P2”is attached to a wire harness. It indicates that connector
Jack 1 is attached to one end of the wire harness and connector J2 is attached to the
other end that is plugged into P2.
NOTE: Only parts showing part numbers are available for ordering by support. Parts not
showing part numbers are only available as part of a parent assembly.
Table 1 Abbreviations
Abbreviation Meaning
C C-ring
E E-ring
KL K-clip
S Screw
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March 2008
5-4 Phaser® 5500/5550 Printer
Serial Number Format
Initial Issue
Parts List
Serial Number Format
Changes to Xerox products are made to accommodate improved components as they become
available. It is important when ordering parts to include the following information:
• Component’s part number
• Product type or model number
• Serial number of the printer
The serial number is found on a label located on the rear frame of the printer just inside Door
A. Open Door A to locate the Serial Number.
The nine-digit serial number has the following format:
• PPP-SSSSSS
PPP = product code, as shown in the following table.
SSSSSS = Numeric serial number
For example, a printer having RET219638 as its Serial Number:
• Is a 110 V Phaser 5500 Printer
• Has a 219638 serial number
Table 1 Serial Number Format
Product Code Product Configuration
RET 5500 Phaser 5500, 110V
REU 5500 Phaser 5500, 220V
KPA 5550 Phaser 5550, 110V
KNB 5550 Phaser 5550, 220V
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March 2008
5-5
Phaser® 5500/5550 Printer PL 1.1
Parts List
Initial Issue
PL 1.1 Covers (1/2)
Item Part Description
1 802K74110 Cover Left FR, 5500
2 802E55372 Cover-FRS FR, PR (Front Left
Cover)
3 802E55362 Cover-Top RR, PR (Top Rear
Cover)
4 – Bracket ILSW
5 110E94770 Switch (Front Door Interlock
Switch)
6 802E64160 Control Panel, 5500
– 101K63680 Control Panel, 5550
7 962K24041 Harn Assy Console Panel
8 802K74170 Cover Assy Top PR (Top Cover)
9 802K74080 Cover Assy Front (with 10~12)
(Front Door) 5500
– 848K16200 Cover Assy Front (with 10~12)
(Front Door) 5550
10 – Magnet Catch (P/O PL 1.1 Item 9)
11 – Cover-Front (P/O PL 1.1 Item 9)
12 802E55351 Strip (Stopper) (P/O PL 1.1 Item 9)
13 802K58180 Cover Assy Inner, Main (Inner Main
Cover)
14 – Foot Front
15 – Plate Ser
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March 2008
5-6 Phaser® 5500/5550 Printer
PL 1.2
Initial Issue
Parts List
PL 1.2 Covers (2/2)
Item Part Description
1 802E55231 Cover Right UPR (Upper Right
Cover)
2 802E55242 Cover Right Low (Lower Right
Cover)
3 802E55261 Cover ESS RH
4 802E55382 Cover-Cap ESS, PR (Rear Panel
Cover)
5 802E55271 Cover Rear UPR (Upper Rear
Cover)
6 802K74120 Cover Rear Low PR (Lower Rear
Cover 110V) 5500
– 802K74130 Cover Rear Low PR (Lower Rear
Cover 220V) 5500
– 848K16810 Cover Rear Low PR (Lower Rear
Cover 110V) 5550
– 848K16820 Cover Rear Low PR (Lower Rear
Cover 220V) 5550
7 802E55293 Cover-Cap MCU (Option Interface
Cover)
8 – Foot Front
9 – Foot Rear Left
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March 2008
5-7
Phaser® 5500/5550 Printer PL 2.1
Parts List
Initial Issue
PL 2.1 Tray (1/2) and Feeder (1/2)
Item Part Description
1 003E58700 Stopper-Tray
2 014E44710 Spacer Tray G
3 – Tray Assy (PL 2.2, included with 99)
4 110K12100 Switch Assy P S (Paper Size
Switch)
5 – Bracket-SW
6 054K24091 Chute Assy Feeder
7 059K26938 Feeder Assy (P/O PL 2.3 Item 1)
8 – --
9 054K27550 Chute Feed Out (with 13, 14)
10 – Label, Tray No1 (included with 97)
11 – Label, Tray No 2 (included with 97)
12 – Label INST, M/N
13 – Chute Feed Out (P/O PL 2.1 Item
9)
14 – Pad Assy LH Low (P/O PL 2.1 Item
9)
15 – Cover Sensor
97 604K23370 Kit Label (P/O PL 2.1 Item 10, PL
2.1 Item 11, PL 20.2 Item 2, PL
20.2 Item 3)
98 604K24321 Tray, Envelope (as option, not
shown)
99 604K23331 500 Tray (P/O PL 2.1 Item 3, PL 2.1
Item 12, PL 20.2 Item 2, PL 20.2
Item 3)
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March 2008
5-8 Phaser® 5500/5550 Printer
PL 2.2
Initial Issue
Parts List
PL 2.2 Tray (2/2)
Item Part Description
1 604K23331 Tray Assembly (with 2~26)
2 – Tray Cover (P/O PL 2.2 Item 1)
3 – --
4 – Label (Max) (P/O PL 2.2 Item 1)
5 – Bottom Pad (P/O PL 2.2 Item 1)
6 – Front Side Guide (P/O PL 2.2 Item
1)
7 – --
8 – Tray Pad (P/O PL 2.2 Item 1)
9 – Rear Side Guide (P/O PL 2.2 Item
1)
10 – Bottom Plate (P/O PL 2.2 Item 1)
11 – Tray (P/O PL 2.2 Item 1)
12 – Side Guide Actuator (P/O PL 2.2
Item 1)
13 – Guide Actuator (P/O PL 2.2 Item 1)
14 – Spring (P/O PL 2.2 Item 1)
15 – Pinion Gear (P/O PL 2.2 Item 1)
16 – End Guide (P/O PL 2.2 Item 1)
17 – Spring (P/O PL 2.2 Item 1)
18 – End Guide Actuator (P/O PL 2.2
Item 1)
19 – Link (P/O PL 2.2 Item 1)
20 – Coupling Gear (13T) (P/O PL 2.2
Item 1)
21 – Gear (13T/60T) (P/O PL 2.2 Item 1)
22 – Sector Gear (60T) (P/O PL 2.2 Item
1)
23 – Bracket (P/O PL 2.2 Item 1)
24 – Lift Up Shaft (P/O PL 2.2 Item 1)
25 – Stopper (P/O PL 2.2 Item 1)
26 – Seal (P/O PL 2.2 Item 1)
99 – Kit, Label
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March 2008
5-9
Phaser® 5500/5550 Printer PL 2.3
Parts List
Initial Issue
PL 2.3 Feeder (2/2)
Item Part Description
1 059K26938 Feeder Assembly (with 2~50)
2 127K38171 Tray Feed Lift Up Motor (P/O PL 2.3
Item 1)
3 – Bracket (P/O PL 2.3 Item 1)
4 – Spacer (P/O PL 2.3 Item 1)
5 – Gear (31T) (P/O PL 2.3 Item 1)
6 – Spring (P/O PL 2.3 Item 1)
7 – Oneway Clutch (P/O PL 2.3 Item 1)
8 – Oneway Gear (P/O PL 2.3 Item 1)
9 – Gear (13T) (P/O PL 2.3 Item 1)
10 – Bearing (P/O PL 2.3 Item 1)
11 – Shaft (P/O PL 2.3 Item 1)
12 – Front Chute (P/O PL 2.3 Item 1)
13 120E22481 Actuator (No Paper Sensor
Actuator) (P/O PL 2.3 Item 1)
14 930W00113 Sensor (No Paper or Level Sensor)
(P/O PL 2.3 Item 1)
15 930W00211 Sensor (Pre-Feed Sensor) (P/O PL
2.3 Item 1)
16 – Wire Harness (P/O PL 2.3 Item 1)
17 – Gear (28T/21T) (P/O PL 2.3 Item 1)
18 – Gear (29T) (P/O PL 2.3 Item 1)
19 809E51070 Spring (P/O PL 2.3 Item 1)
20 – Roller Assy -- Periodic replacement
part per 300k prints (included with
99) (Feed Roller) (P/O PL 2.3 Item
1)
21 – Oneway Clutch (P/O PL 2.3 Item 1)
22 – Oneway Gear (22T) (P/O PL 2.3
Item 1)
23 – Shaft (P/O PL 2.3 Item 1)
24 – Chute (P/O PL 2.3 Item 1)
25 – Spring (P/O PL 2.3 Item 1)
26 – Friction Clutch (P/O PL 2.3 Item 1)
27 – Shaft-Retard (P/O PL 2.3 Item 1)
28 – --
29 – Spacer (P/O PL 2.3 Item 1)
30 – Gear (33T) (P/O PL 2.3 Item 1)
31 – Shaft-Nudger (P/O PL 2.3 Item 1)
32 – --
33 – Gear (25T) (P/O PL 2.3 Item 1)
34 – Lower Frame (P/O PL 2.3 Item 1)
35 – Bearing (P/O PL 2.3 Item 1)
36 – Gear (27T) (P/O PL 2.3 Item 1)
37 – Lever (P/O PL 2.3 Item 1)
38 – Bearing (P/O PL 2.3 Item 1)
39 – Washer (P/O PL 2.3 Item 1)
40 – Upper Frame (P/O PL 2.3 Item 1)
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March 2008
5-10 Phaser® 5500/5550 Printer
PL 2.3
Initial Issue
Parts List
PL 2.3 Feeder (2/2) (Continued)
Item Part Description
41 – --
42 – Holder Harness CTR (P/O PL 2.3
Item 1)
43 – Holder Harness Rear (P/O PL 2.3
Item 1)
44 – Holder Harness Upper (P/O PL 2.3
Item 1)
45 – Holder Harness PS1 (ALT) (P/O PL
2.3 Item 1)
– – Clamp Mini-Saddle (ALT) (P/O PL
2.3 Item 1)
46 – Rail
47 – Support Retard (P/O PL 2.3 Item 1)
48 – Support Nudger (P/O PL 2.3 Item
1)
49 – Holder (P/O PL 2.3 Item 1)
50 – Spring (P/O PL 2.3 Item 1)
99 604K20530 Kit Rolls (with 20 x 3 pcs.) Periodic
replacement (per 300k print)
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March 2008
5-11
Phaser® 5500/5550 Printer PL 3.1
Parts List
Initial Issue
PL 3.1 Tray 1/MPT Assembly
Item Part Description
1 059K31460 Feeder Assembly MSI (with 2~12,
15~19) (Tray 1/MPT Feeder) 5500
– 059K57330 Feeder Assembly MSI (with 2~12,
15~19) (Tray 1/MPT Feeder) 5550
2 – Frame Upper (P/O PL 3.1 Item 1)
3 120E22231 Actuator (No Paper Sensor
Actuator) (P/O PL 3.1 Item 1)
4 930W00113 Sensor-Photo IN (No Paper
Sensor) (P/O PL 3.1 Item 1)
5 – Harness Assy MSI (P/O PL 3.1
Item 1)
6 809E38160 Spring MSI (Pick-Up Gear Spring)
(P/O PL 3.1 Item 1)
7 – BRKT Assy-Gear (P/O PL 3.1 Item
1)
8 – Chute Pinch (P/O PL 3.1 Item 1)
9 – Roll Assy-Pinch (P/O PL 3.1 Item 1)
10 – Chute Low (P/O PL 3.1 Item 1)
11 – Frame Assy Lower (PL 3.2) (P/O PL
3.1 Item 1)
12 – Tray Assy-MSI (PL 3.3) (P/O PL 3.1
Item 1)
13 802K74140 Cover MSI FR (Tray 1/MPT Front
Cover)
14 802E55212 Cover MSI RR (Tray 1/MPT Rear
Cover)
15 – Chute Assy Pinch (P/O PL 3.1 Item
1)
16 – Guide Pinch (P/O PL 3.1 Item 1)
17 – Spring Pinch (P/O PL 3.1 Item 1)
18 – Spacer Spring Pinch (P/O PL 3.1
Item 1)
19 – Shaft Pinch (P/O PL 3.1 Item 1)
20 – Wire Saddle
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