Xerox WC5632 User manual

September 2008
Xerox WorkCentre 5687 Family (WC5632-WC5687F)
Service Manual
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September 2008
5-1
WorkCentre 5687 Family
Parts Lists
5 Parts Lists
PL 1 - Standby Power
PL 1.10 Power and Control Assembly............................................................................. 5-5
PL 1.15 Main Power Cables............................................................................................ 5-6
PL 2 - User Interface
PL 2.10 User Interface (65-87 ppm)................................................................................ 5-7
PL 2.15 User Interface W/O TAG 040 (32-55 ppm) ........................................................ 5-8
PL 2.17 User Interface W/TAG 040 (32-55 ppm) ............................................................ 5-9
PL 3 - Machine Run Control
PL 3.10 Image Processing PWB Module (65-87 ppm) (1 of 2) ....................................... 5-10
PL 3.11 Image Processing PWB Module (65-87 ppm) (2 of 2) ....................................... 5-11
PL 3.15 Image Processing PWB Module W/O TAG 040 (32-55 ppm) (1 of 2)................ 5-12
PL 3.20 Image Processing PWB Module W/O TAG 040 (32-55 ppm) (2 of 2)................ 5-13
PL 3.22 Single Board Controller PWB Module W/TAG 040 (32-55 ppm) (1 of 2)........... 5-14
PL 3.24 Single Board Controller PWB Module W/TAG 040 (32-55 ppm) (2 of 2)........... 5-15
PL 4 - Main Drive Assembly
PL 4.10 Main Drive Module (65-87 ppm) (1 of 2) ............................................................ 5-16
PL 4.12 Main Drive Module (65-87 ppm) (2 of 2) ............................................................ 5-17
PL 4.15 Main Drive Module (32-55 ppm) (1 of 2) ............................................................ 5-18
PL 4.17 Main Drive Module (32-55 ppm) (2 of 2) ............................................................ 5-19
PL 5 - DADH
PL 5.10 DADH (Complete), Covers, DADH PWB ........................................................... 5-20
PL 5.15 Feed Assembly (32-38 ppm).............................................................................. 5-21
PL 5.16 Feed Assembly (45-87 ppm WO/TAG D002) .................................................... 5-22
PL 5.17 Feed Assembly (45-87 ppm W/TAG D002) ....................................................... 5-23
PL 5.20 Top Cover Assembly.......................................................................................... 5-24
PL 5.25 CVT.................................................................................................................... 5-25
PL 5.30 Baffle Assembly ................................................................................................. 5-26
PL 5.35 Input Tray Assembly .......................................................................................... 5-27
PL 5.40 Document Cover ................................................................................................ 5-28
PL 6 - Imaging
PL 6.10 ROS ................................................................................................................... 5-29
PL 7 - Paper Supply
PL 7.10 Tray 1 and 2 Assembly ...................................................................................... 5-30
PL 7.15 HCF Tray 3 and 4 Assembly (1 of 2) ................................................................. 5-31
PL 7.17 HCF Tray 3 and 4 Assembly (2 of 2) ................................................................. 5-32
PL 7.20 Elevator Motor and Control PWB....................................................................... 5-33
PL 7.25 HCF Covers ....................................................................................................... 5-34
PL 7.30 Bypass Tray and Left Hand Door Assembly...................................................... 5-35
PL 7.40 Stand Assembly................................................................................................. 5-36
PL 7.60 Tray 5 Covers .................................................................................................... 5-37
PL 7.62 Tray 5 Base........................................................................................................ 5-38
PL 7.64 Tray 5 Guides .................................................................................................... 5-39
PL 7.68 Tray 5 Lift assembly (1 of 2) .............................................................................. 5-40
PL 7.70 Tray 5 Lift assembly (2 of 2) .............................................................................. 5-41
PL 8 - Paper Transport
PL 8.10 Main Covers....................................................................................................... 5-42
PL 8.11 Front Door Assembly (65-87 ppm) (2 of 3) ........................................................ 5-43
PL 8.15 Registration Transport (32-55 ppm)................................................................... 5-44
PL 8.17 Registration Transport (65-87 ppm)................................................................... 5-45
PL 8.20 Duplex Transport (65-87 ppm)........................................................................... 5-46
PL 8.22 Duplex Transport (32-55 ppm)........................................................................... 5-47
PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2) ...................................................... 5-48
PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2) ...................................................... 5-49
PL 8.30 Tray 3 Paper Feed Assembly ............................................................................ 5-50
PL 8.31 Tray 4 Paper Feed Assembly ............................................................................ 5-51
PL 8.35 Tray 3 Transport Assembly................................................................................ 5-52
PL 8.40 Tray 5 Feed Assembly (1 of 3)........................................................................... 5-53
PL 8.45 Tray 5 Feed Assembly (2 of 3)........................................................................... 5-54
PL 8.47 Tray 5 Feed Assembly (3 of 3)........................................................................... 5-55
PL 9 - Xerographics
PL 9.10 Waste Toner Bottle Assembly............................................................................ 5-56
PL 9.15 Developer Assembly (65-87 ppm) ..................................................................... 5-57
PL 9.17 Developer Assembly (32-55 ppm) ..................................................................... 5-58
PL 9.20 Xerographic Module and Short Paper Path Assembly (45-87 ppm) .................. 5-59
PL 9.22 Xerographic Module and Short Paper Path Assembly (32-38 ppm) .................. 5-60
PL 9.25 Ozone Fan and Photoreceptor Fan ................................................................... 5-61
PL 10 - Copy Transportation and Fusing
PL 10.8 Fuser Module Assembly (32-55 ppm)................................................................ 5-62
PL 10.10 Fuser Module Assembly (65-87 ppm).............................................................. 5-63
PL 10.11 Inverter Assembly (1 of 4)................................................................................ 5-64
PL 10.12 Inverter Assembly (2 of 4)................................................................................ 5-65
PL 10.13 Inverter Assembly (3 of 4)................................................................................ 5-66
PL 10.14 Inverter Assembly (4 of 4)................................................................................ 5-67
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs ............................................. 5-68
PL 10.20 Inverter Decurler Assemblies W/TAG 046/047 ................................................ 5-69
PL 10.25 Short Paper Path Assembly............................................................................. 5-70
PL 11 - 2K LCSS
PL 11.2 2K LCSS Covers................................................................................................ 5-71
PL 11.4 2K LCSS Docking Latch .................................................................................... 5-72
PL 11.6 2K LCSS Hole Punch Unit ................................................................................. 5-73
PL 11.8 2K LCSS Paddle Wheel/Safety Gate................................................................. 5-74
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)................................................... 5-75
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)................................................... 5-76
PL 11.14 2K LCSS Paper Entry Transport...................................................................... 5-77
PL 11.16 2K LCSS Tamper Assembly ............................................................................ 5-78
PL 11.18 2K LCSS Ejector Assembly ............................................................................. 5-79
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly .............................................. 5-80
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September 2008
5-2 WorkCentre 5687 Family
Parts Lists
PL 11.22 2K LCSS Bin 0 Entry ....................................................................................... 5-81
PL 11.23 2K LCSS Bin 1 Entry ....................................................................................... 5-82
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide........................................ 5-83
PL 11.26 2K LCSS Electrical .......................................................................................... 5-84
PL 11 - HCSS
PL 11.30 HCSS Covers (1 of 2) ...................................................................................... 5-85
PL 11.32 HCSS Covers (2 of 2) ...................................................................................... 5-86
PL 11.34 HCSS Docking Latch ....................................................................................... 5-87
PL 11.36 HCSS Paper Path (1 of 2) ............................................................................... 5-88
PL 11.38 HCSS Paper Path (2 of 2) ............................................................................... 5-89
PL 11.40 HCSS Vertical Paper Transport (1 of 2) .......................................................... 5-90
PL 11.42 HCSS Vertical Paper Transport (2 of 2) .......................................................... 5-91
PL 11.44 HCSS Vertical Carriage Transport................................................................... 5-92
PL 11.46 HCSS Compiler Carriage (1 of 4) .................................................................... 5-93
PL 11.47 HCSS Compiler Carriage (2 of 4) .................................................................... 5-94
PL 11.48 HCSS Compiler Carriage (3 of 4) .................................................................... 5-95
PL 11.49 HCSS Compiler Carriage (4 of 4) .................................................................... 5-96
PL 11.52 HCSS Bin 1...................................................................................................... 5-97
PL 11.54 HCSS Bin 2...................................................................................................... 5-98
PL 11.56 HCSS Electrical ............................................................................................... 5-99
PL 11 - HCSS Booklet Maker
PL 11.60 HCSS BM Covers (1 of 2)................................................................................ 5-100
PL 11.62 HCSS BM Covers (2 of 2)................................................................................ 5-101
PL 11.64 HCSS BM Docking Latch................................................................................. 5-102
PL 11.65 HCSS BM Module (Complete)......................................................................... 5-103
PL 11.66 HCSS BM Paper Path (1 of 4) ......................................................................... 5-104
PL 11.67 HCSS BM Paper Path (2 of 4) ......................................................................... 5-105
PL 11.68 HCSS BM Paper Path (3 of 4) ......................................................................... 5-106
PL 11.70 HCSS BM Paper Path (4 of 4) ......................................................................... 5-107
PL 11.72 HCSS BM Stapling Compiler Carriage (1 of 4)................................................ 5-108
PL 11.73 HCSS BM Stapling Compiler Carriage (2 of 4)................................................ 5-109
PL 11.74 HCSS BM Stapling Compiler Carriage (3 of 4)................................................ 5-110
PL 11.75 HCSS BM Stapling Compiler Carriage (4 of 4)................................................ 5-111
PL 11.78 HCSS BM Bin 1 ............................................................................................... 5-112
PL 11.80 HCSS BM Entry and Front Cover .................................................................... 5-113
PL 11.81 HCSS BM Tamper Assembly .......................................................................... 5-114
PL 11.82 HCSS BM Back Stop Motor............................................................................. 5-115
PL 11.83 HCSS BM Back Stop Assembly ...................................................................... 5-116
PL 11.84 HCSS BM Crease Blade Motor ....................................................................... 5-117
PL 11.86 HCSS BM Crease Rolls Motor and PWB ........................................................ 5-118
PL 11.87 HCSS BM Crease Rolls and Support Leg ....................................................... 5-119
PL 11.88 HCSS BM Stapler Assemblies......................................................................... 5-120
PL 11.90 HCSS BM Bin 2 ............................................................................................... 5-121
PL 11.92 HCSS BM Electrical......................................................................................... 5-122
PL 11 - 1K LCSS
PL 11.100 1K LCSS Covers............................................................................................ 5-123
PL 11.102 1K LCSS Docking Latch ................................................................................ 5-124
PL 11.104 1K LCSS Paddle Wheel/Safety Gate............................................................. 5-125
PL 11.106 1K LCSS Bin 1 Control Components............................................................. 5-126
PL 11.110 1K LCSS Paper Entry Transport.................................................................... 5-127
PL 11.112 1K LCSS Tamper Assembly .......................................................................... 5-128
PL 11.114 1K LCSS Ejector Assembly ........................................................................... 5-129
PL 11.116 1K LCSS Staple Head Assembly................................................................... 5-130
PL 11.118 1K LCSS Bin 0 Entry ..................................................................................... 5-131
PL 11.120 1K LCSS Bin 1 Entry ..................................................................................... 5-132
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide...................................... 5-133
PL 11.124 1K LCSS Electrical ........................................................................................ 5-134
PL 11 - HVF
PL 11.130 HVF Covers and Docking .............................................................................. 5-135
PL 11.135 HVF Stacker .................................................................................................. 5-136
PL 11.140 HVF Ejector, Pressing and Support ............................................................... 5-137
PL 11.145 HVF Ejector, Pressing and Support (2 of 2) .................................................. 5-138
PL 11.150 HVF Main Drives............................................................................................ 5-139
PL 11.153 HVF Feed Assembly and Punch (1 of 3) ....................................................... 5-140
PL 11.155 HVF Feed Assembly and Punch (2 of 3) ....................................................... 5-141
PL 11.156 HVF Feed Assembly and Punch (3 of 3) ....................................................... 5-142
PL 11.157 HVF Power and Control ................................................................................. 5-143
PL 11 - HVF Booklet Maker
PL 11.160 HVF BM Module (Complete).......................................................................... 5-144
PL 11.161 HVF BM Entry and Front Cover..................................................................... 5-145
PL 11.162 HVF BM Tamper Assembly ........................................................................... 5-146
PL 11.163 HVF BM Back Stop Motor.............................................................................. 5-147
PL 11.164 HVF BM Back Stop assembly........................................................................ 5-148
PL 11.165 HVF BM Crease Blade Motor ........................................................................ 5-149
PL 11.166 HVF BM Crease Rolls Motor and PWB ......................................................... 5-150
PL 11.167 HVF BM Crease Rolls and Support Leg ........................................................ 5-151
PL 11.168 HVF BM Stapler Assemblies ......................................................................... 5-152
PL 11.169 HVF BM Bin 2 ................................................................................................ 5-153
PL 11 - Inserter
PL 11.175 Inserter Covers .............................................................................................. 5-154
PL 11.177 Inserter Main Drives (1 of 3) .......................................................................... 5-155
PL 11.179 Inserter Main Drives (2 of 3) .......................................................................... 5-156
PL 11.181 Inserter Main Drives (3 of 3) .......................................................................... 5-157
PL 11 - Tri-Folder
PL 11.190 Tri-Folder Covers........................................................................................... 5-158
PL 11.193 Tri-Folder Drives module ............................................................................... 5-159
PL 11.195 Tri-Folder Top Door Cover Assembly ............................................................ 5-160
PL 11.197 Tri-Folder Main Drives Assembly................................................................... 5-161
PL 12 - OCT
PL 12.10 OCT ................................................................................................................. 5-162
PL 14 - Scanner
PL 14.10 Scanner Module, CVT/Document Glass (65-87 ppm) ..................................... 5-163
PL 14.15 Electrical Components 65-87 ppm (1 of 2) ...................................................... 5-164
PL 14.16 Electrical Components 65-87 ppm (2 of 2) ...................................................... 5-165
PL 14.20 Scanner Module, CVT/Document Glass (32-55 ppm) ..................................... 5-166
PL 14.25 Electrical Components (32-55 ppm) ................................................................ 5-167
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September 2008
5-3
WorkCentre 5687 Family
Parts Lists
PL 16 - Network
PL 16.10 Network Controller ........................................................................................... 5-168
PL 17 - Secure Access
PL 17.00 Secure Access Additions ................................................................................. 5-169
PL 20 - Fax
PL 20.10 Fax PWBs ........................................................................................................ 5-170
PL 25 - Accessories
PL 25.10 Convenience Stapler........................................................................................ 5-171
PL 26 - Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)...................................................................... 5-172
PL 26.11 Consumables and Tools (2 of 2)...................................................................... 5-173
PL 28 - Covers
PL 28.10 Covers.............................................................................................................. 5-174
PL 31 - Maintenance/Installation/Removal Kits
PL 31.10 Maintenance/Installation/Removal Kits (1 of 5)................................................ 5-175
PL 31.11 Maintenance/Installation/Removal Kits (2 of 5)................................................ 5-176
PL 31.12 Maintenance/Installation/Removal Kits (3 of 5)................................................ 5-177
PL 31.13 Maintenance/Installation/Removal Kits (4 of 5)................................................ 5-178
PL 31.14 Maintenance/Installation/Removal Kits (5 of 5)................................................ 5-179
PL 31.18 Terminal Repair Kits (1 of 2) ............................................................................ 5-180
PL 31.20 Terminal Repair Kits (2 of 2) ............................................................................ 5-181
PL 31.25 Splicing Block and Terminal Repair ................................................................. 5-182
PL 31.30 Connector Kits ................................................................................................. 5-183
PL 31.35 Line 1 Fax Kits ................................................................................................. 5-184
PL 31.40 Line 2 Fax Kits ................................................................................................. 5-185
Common Hardware
Common Hardware ......................................................................................................... 5-186
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September 2008
5-5
WorkCentre 5687 Family PL 1.10
Parts Lists
PL 1.10 Power and Control Assembly
Item Part Description
1 – Power and control assembly (Not
Spared) (REP 1.1)
2 960K40945 IOT PWB (REP 3.1)
– 960K52500 IOT PWB (alternate) (REP 3.1)
3 – LVPS and base module (see below
for variants) (REP 1.9)
– 105K29953 32-55 ppm (W/O TAG 040)
– 105K35813 32-55 ppm (W/TAG 040)
– 105K29973 65-87 ppm (XE)
– 105K29963 65-87 ppm (USSG/XCL)
4 – Shield (Not Spared)
5 105K29551 HVPS (45-87 ppm) (REP 1.10)
– 105K29561 HVPS (32-38 ppm) (REP 1.10)
6 – Locking screw (Not Spared)
7 – Door interlock switch (S01-300)
(Not Spared) (NOTE) (REP 1.8)
8 110K14030 On/Off switch
9 108E06730 In-line fuse (2.5A slow blow)
10 – Main power cord (REF: PL 1.15
Item 1)
11 – Not used
12 962K34760 IOT-HVPS Harness (32-38 ppm)
– 962K27020 IOT-HVPS Harness (45-87 ppm)
13 962K49460 IOT - finisher harness
14 962K63630 IOT internal tray 5 harness
NOTE: For the left door interlock (S01-305), refer to PL 7.30
Item 3.
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September 2008
5-6 WorkCentre 5687 Family
PL 1.15
Parts Lists
PL 1.15 Main Power Cables
Item Part Description
1 – Main power cord (see below for
variants)
– 152S06414 United Kingdom (32-55ppm)
– 152S06407 United Kingdom (65-87 ppm)
– 152S06410 Europe (32-55 ppm)
– 152S06413 Europe (Alternate) (32-55 ppm)
– 152S06406 Europe (65-87 ppm)
– 152S06400 USSG/XCL (32-55 ppm)
– 152S06401 USSG/XCL (65-87 ppm)
– 152S06404 Denmark (65-87 ppm)
– 152S06415 Denmark (32-55 ppm)
– 152S06416 Switzerland (32-55 ppm)
– 152S06420 Switzerland (65-87 ppm)
– 152S06402 Argentina (32-55 ppm)
– 152S06403 Argentina (65-87 ppm)
– 152S06405 South Africa (65-87 ppm)
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September 2008
5-7
WorkCentre 5687 Family PL 2.10
Parts Lists
PL 2.10 User Interface (65-87 ppm)
Item Part Description
1 – User interface assembly (Not
Spared) (XE) (REP 2.1)
– – User interface assembly (Not
Spared) (USSG/XCL) (REP 2.1)
2 848E00160 Name plate
3 – UI Harness (REF: PL 14.10 Item 9)
4 893E14240 Overlay label kit (French/Canadian)
5 123K07760 User interface touch screen (REP
2.2)
6 960K34367 User interface PWB (REP 2.3)
7 802K93500 User interface housing (XE)
– 802K93510 User interface housing (USSG/
XCL)
8 896E43711 Name plate label (65 ppm)
– 896E54830 Name plate label (75 ppm)
– 896E65700 Name plate label (87 ppm)
9 962K63570 CUI Internal USB cable
10 962K82360 UI/USB harness pack
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September 2008
5-8 WorkCentre 5687 Family
PL 2.15
Parts Lists
PL 2.15 User Interface W/O TAG 040
(32-55 ppm)
Item Part Description
1 – User interface assembly (Not
Spared) (XE) (REP 2.1)
– – User interface assembly (Not
Spared) (USSG/XCL) (REP 2.1)
2 893E53710 Overlay label kit (French/Canadian)
3 – User interface harness (REF: PL
14.20 Item 9)
4 – Ferrite (Not Spared)
5 848E00170 Name plate
6 123K07760 User interface touch screen (REP
2.2)
7 960K34367 User interface PWB
8 802K94790 User interface housing (USSG/
XCL)
– 802K94800 User interface housing (XE)
9 896E43671 Name plate label (32 ppm)
– 896E54810 Name plate label (38 ppm)
– 896E54820 Name plate label (45 ppm)
– 896E43701 Name plate label (55 ppm)
10 962K63570 CUI internal USB cable
11 962K82360 UI/USB harness pack
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September 2008
5-9
WorkCentre 5687 Family PL 2.17
Parts Lists
PL 2.17 User Interface W/TAG 040 (32-
55 ppm)
Item Part Description
1 – User interface assembly (Not
Spared) (XE) (REP 2.1)
– – User interface assembly (Not
Spared) (REP 2.1)
2 893E53710 Overlay label kit (French/Canadian)
3 – Single board controller/user
interface harness (REF: PL 14.20
Item 9)
4 – LVDS cable (P/O PL 2.17 Item 10)
5 848E00170 Name plate
6 – User interface touch screen (Not
Spared)
7 960K52300 User interface PWB
8 802K94790 User interface housing (USSG/
XCL)
– 802K94800 User interface housing (XE)
9 896E43671 Name plate label (32 ppm)
– 896E54810 Name plate label (38 ppm)
– 896E54820 Name plate label (45 ppm)
– 896E43701 Name plate label (55 ppm)
10 962K82370 UI/LVDS harness pack
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September 2008
5-10 WorkCentre 5687 Family
PL 3.10
Parts Lists
PL 3.10 Image Processing PWB
Module (65-87 ppm) (1 of 2)
Item Part Description
1 – Image processing PWB module
(Not Spared)
2 127K56210 Cooling fan (NOTE) (W/O TAG
006)
3 960K41321 Image processing PWB (REP 3.2)
4 – Image processing PWB/power
distribution PWB harness (Not
Spared)
5 960K34140 Power distribution PWB
6 962K56410 Riser PWB/power distribution PWB
harness
7 – Power distribution PWB/scanner
PWB harness (REF: PL 14.16 Item
7)
8 960K58250 Software module (REP 3.3)
9 – Image processing PWB/scanner
PWB harness (REF: PL 14.16 Item
6)
10 – Cable clamp (Not Spared)
11 – Image processing PWB module/UI
harness (REF: PL 14.10 Item 9)
12 960K34090 EPC memory module (128Mb)
– 960K34100 EPC Memory module (256Mb)
13 813W25205 Locking screw
14 962K49410 Image processing PWB module/
LVPS/IOT PWB (PJ131-PJ25 &
PJ105-PJ1) harness
15 – ROS Data (PJ228-PJ122) cable (P/
O PL 6.10 Item 5)
16 – Extension bracket (Not Spared)
17 – Thumbscrew (Not Spared)
18 019E67610 FAX mounting bracket
19 962K33461 DADH/SIP Harness
20 – ESD gasket (Not Spared)
21 – USB cable mounting block (Not
Spared)
22 962K63101 USB to Network controller cable
NOTE: It is not necessary to replace the cooling fan, see
TAG 006.
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September 2008
5-11
WorkCentre 5687 Family PL 3.11
Parts Lists
PL 3.11 Image Processing PWB
Module (65-87 ppm) (2 of 2)
Item Part Description
1 – Vend adaptor kit (P/O PL 31.10
Item 3) (USSG/XCL)
2 – Standoff (P/O PL 3.11 Item 11)
3 960K35010 Foreign interface PWB
4 962K50580 Foreign interface harness (P/O PL
3.11 Item 11)
5 815E34820 Firewire PWB mounting bracket
(REP 3.2)
6 960K34080 Riser PWB (REP 3.2)
7 960K34750 Firewire PWB (NOTE) (REP 3.2)
8 – Vend adaptor (P/O PL 3.11 Item 1)
(USSG/XCL)
9 – Locking screw (P/O PL 3.11 Item
11)
10 – Washer (P/O PL 3.11 Item 11)
11 – Foreign interface kit (P/O PL 31.10
Item 2)
NOTE: The firewire PWB is not supplied with the correct
mounting bracket. Install the mounting bracket from the old
firewire PWB or order a new firewire PWB mounting bracket,
PL 3.11 Item 5.
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September 2008
5-12 WorkCentre 5687 Family
PL 3.15
Parts Lists
PL 3.15 Image Processing PWB
Module W/O TAG 040 (32-55 ppm) (1
of 2)
Item Part Description
1 – Vend adaptor kit (P/O PL 31.10
Item 3) (USSG/XCL)
2 – Standoff (P/O PL 3.15 Item 11)
3 960K34080 Riser PWB (REP 3.2)
4 960K35010 Foreign interface PWB
5 962K50580 Foreign interface harness
6 960K34750 Firewire PWB (NOTE) (REP 3.2)
7 815E34820 Firewire PWB mounting bracket
(REP 3.2)
8 – Vend adaptor (P/O PL 3.15 Item 1)
(USSG/XCL)
9 – Washer (P/O PL 3.15 Item 11)
10 – Locking screw (P/O PL 3.15 Item
11)
11 – Foreign interface kit (P/O PL 31.10
Item 2)
NOTE: The firewire PWB is not supplied with the correct
mounting bracket. Install the mounting bracket from the old
firewire PWB or order a new firewire PWB mounting bracket,
PL 3.15 Item 5.
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September 2008
5-13
WorkCentre 5687 Family PL 3.20
Parts Lists
PL 3.20 Image Processing PWB
Module W/O TAG 040 (32-55 ppm) (2
of 2)
Item Part Description
1 – Image processing PWB module
(Not Spared)
2 127K56210 Cooling fan (NOTE) (W/O TAG
006)
3 960K41310 Image processing PWB (REP 3.2)
4 – Image processing PWB harness
(Not Spared)
5 960K34140 Power distribution PWB
6 962K56410 Riser PWB/Power distribution
harness
7 – Image processing module/Scanner
driver PWB harness (REF: PL
14.25 Item 13)
8 960K58250 Software module (REP 3.3)
9 – Image processing module/CCD
PWB harness (REF: PL 14.25 Item
5)
10 – Cable clamp (Not Spared)
11 – Image processing module/User
interface harness (REF: PL 14.20
Item 9)
12 960K34090 EPC memory module (128Mb)
– 960K34100 EPC Memory module (256Mb)
13 – Not used
14 962K49410 Image processing module/LVPS/
IOT PWB harness (PJ131-PJ25 &
PJ105-PJ1)
15 – ROS data cable (PJ109-PJ122)
(REF: PL 6.10 Item 5)
16 – Not used
17 – Thumbscrew (Not Spared)
18 – Extension bracket (Not Spared)
19 – Locking screw (Not Spared)
20 962K33461 DADH/Image processing PWB
harness
21 – ESD gasket (Not Spared)
22 – USB cable mounting block (Not
Spared)
23 962K63101 USB to Network controller cable
24 019E67610 FAX mounting bracket
NOTE: It is not necessary to replace the cooling fan, see
TAG 006.
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September 2008
5-14 WorkCentre 5687 Family
PL 3.22
Parts Lists
PL 3.22 Single Board Controller PWB
Module W/TAG 040 (32-55 ppm) (1 of
2)
Item Part Description
1 962K56410 Riser PWB/Power distribution
harness
2 121E19942 Hard disk drive (SATA) (REP 3.5)
3 960K34080 Riser PWB (REP 3.4)
4 960K27451 Foreign device interface PWB
5 – Foreign device interface harness
(P/O PL 3.22 Item 12)
6 019E67610 Fax mounting bracket
7 – HDD mounting bracket (Not
Spared)
8 – HDD thumb screw (Not Spared)
9 813W25205 Locking screw
10 – HDD power cable (Not Spared)
11 152N11622 HDD data cable
12 – Foreign device interface kit (P/O PL
31.14 Item 2)
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September 2008
5-15
WorkCentre 5687 Family PL 3.24
Parts Lists
PL 3.24 Single Board Controller PWB
Module W/TAG 040 (32-55 ppm) (2 of
2)
Item Part Description
1 – Single board controller PWB
module (Not Spared)
2 127K56210 Cooling fan
3 960K52434 Single board controller PWB (REP
3.4)
4 – Single board controller PWB
harness (Not Spared)
5 960K52440 Power distribution PWB
6 962K33461 DADH/power distribution PWB
harness
7 – Image processing module/scanner
driver PWB harness (REF: PL
14.25 Item 13)
8 960K52421 Software module (REP 3.3)
9 – Image processing/CCD PWB
harness (REF: PL 14.25 Item 5)
10 – Cable clamp (Not Spared)
11 – Image processing module/user
interface harness (REF: PL 2.17
Item 3)
12 960K52410 Memory module (1Gb)
13 813W25205 Locking screw
14 962K49410 Image processing module/LVPS/
IOT PWB harness (PJ131-PJ25 &
PJ105-PJ1)
15 – ROS data cable (PJ113-PJ122)
(Not Spared)
16 – UI video cable (REF: PL 2.17 Item
4)
17 – Thumbscrew (Not Spared)
18 – Extension bracket (Not Spared)
19 127K62550 CPU cooling fan
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September 2008
5-16 WorkCentre 5687 Family
PL 4.10
Parts Lists
PL 4.10 Main Drive Module (65-87
ppm) (1 of 2)
Item Part Description
1 007K14321 Main drive module (REP 4.1B)
2 – Flywheel (P/O PL 4.10 Item 1)
3 807E09920 Photoreceptor drive gear (REP 4.4)
4 – Dowel pin (P/O PL 4.10 Item 1)
5 – Main drive (P/O PL 4.10 Item 1)
6 – Main drive motor and PWB
assembly (REP 4.2B) (Not Spared)
(NOTE)
7 – Ozone fan (REF: PL 9.25 Item 1)
8 130E10530 Waste toner door switch (S09-380)
9 114E18630 Fuser connector assembly
10 – Spring (P/O PL 4.10 Item 1)
11 604K24650 Auger damper kit (REP 9.10)
12 – Mounting bracket (P/O PL 4.10
Item 1)
13 055K36090 Shutter assembly (REP 9.10)
14 – Washer (P/O PL 4.10 Item 1)
15 – Screw (P/O PL 4.10 Item 1)
16 – Waste toner full sensor (REF: PL
9.10 Item 2)
17 – Photoreceptor drive motor (09-010)
(P/O PL 4.10 Item 1)
18 – Dowel pin (P/O PL 4.10 Item 1)
NOTE: The main drive motor is an integral part of the main
drive PWB.
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September 2008
5-17
WorkCentre 5687 Family PL 4.12
Parts Lists
PL 4.12 Main Drive Module (65-87
ppm) (2 of 2)
Item Part Description
1 127K55430 Fuser web motor assembly
(MOT10-010)
2 – Not used
3 – Not used
4 – Xerographic CRUM connector (P/O
PL 4.10 Item 1)
5 – Xerographic CRUM connector
screw (P/O PL 4.10 Item 1)
6 – Spring (P/O PL 4.10 Item 1)
7 807E09930 Output paper path drive gear (REP
4.3B)
8 807E09940 Intermediate drive gear (REP 4.3B)
9 023E25040 Main drive belt 2 (REP 4.3B)
10 807E06462 Fuser drive gear/pulley assembly
(REP 4.3B)
11 – Bearing (P/O PL 4.12 Item 10)
12 114E18810 Fuser CRUM connector
13 – Screw (P/O PL 4.10 Item 1)
14 – Support plate (P/O PL 4.10 Item 1)
15 807E05670 Registration transport drive pulley
(REP 4.3B)
16 – Bearing (P/O PL 4.12 Item 17)
17 – Developer drive gear/pulley
assembly (P/O PL 9.15 Item 23)
(REP 4.3B)
18 023E25050 Main drive belt 1 (REP 4.3B)
19 – Scorotron home sensor (Q09-070)
(P/O PL 4.10 Item 1)
20 – Charge scorotron harness (P/O PL
4.10 Item 1)
21 – Charge scorotron grid harness (P/O
PL 4.10 Item 1)
22 – Auto cleaner harness (P/O PL 4.10
Item 1)
23 – Idler (P/O PL 4.10 Item 1)
24 – Bearing (P/O PL 4.12 Item 10)
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September 2008
5-18 WorkCentre 5687 Family
PL 4.15
Parts Lists
PL 4.15 Main Drive Module (32-55
ppm) (1 of 2)
Item Part Description
1 007K14311 Main drive module (32-38 ppm)
(REP 4.1A)
– 007K14331 Main drive module (45-55 ppm)
(REP 4.1A)
2 – Flywheel (P/O PL 4.15 Item 1)
3 807E06600 Photoreceptor drive gear
4 – Dowel pin (P/O PL 4.15 Item 1)
5 – Main drive (P/O PL 4.15 Item 1)
6 127K55410 Main drive motor and PWB
assembly (32-38 ppm) (NOTE)
(REP 4.2A)
– 127K55420 Main drive motor and PWB
assembly (45-55 ppm) (NOTE)
(REP 4.2A)
7 – Ozone fan (REF: PL 9.25 Item 1)
8 130E10530 Waste toner door switch (S09-380)
9 114E18630 Fuser connector assembly
10 – Spring (P/O PL 4.15 Item 1)
11 055K36090 Shutter assembly (REP 9.10)
12 – Waste toner full sensor (P/O PL
9.10 Item 2)
13 604K24650 Auger damper kit (REP 9.10)
14 – Washer (P/O PL 4.15 Item 1)
15 – Screw (P/O PL 4.15 Item 1)
16 – Mounting bracket (P/O PL 4.15
Item 1)
17 – Photoreceptor drive motor (MOT09-
010) (P/O PL 4.15 Item 1)
NOTE: The main drive motor is an integral part of the main
drive PWB.
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September 2008
5-19
WorkCentre 5687 Family PL 4.17
Parts Lists
PL 4.17 Main Drive Module (32-55
ppm) (2 of 2)
Item Part Description
1 127K55430 Fuser web motor assembly
(MOT10-010)
2 – Not used
3 – Not used
4 – Xerographic CRUM connector (P/O
PL 4.15 Item 1)
5 – Xerographic CRUM connector
screw (P/O PL 4.15 Item 1)
6 – Spring (P/O PL 4.15 Item 1)
7 807E09930 Output paper path drive gear (REP
4.3A)
8 807E09940 Intermediate drive gear (REP 4.3A)
9 023E30740 Main drive belt (REP 4.3A)
10 007K13200 Fuser drive gear (REP 4.3A)
11 – Bearing (P/O PL 4.17 Item 10)
12 114E18810 Fuser CRUM connector
13 – Screw (P/O PL 4.15 Item 1)
14 807E05670 Registration transport drive pulley
(REP 4.3A)
15 807E05680 Developer drive gear (Black) (32-38
ppm) (REP 4.3A)
– 807E05700 Developer drive gear (White) (45-
55 ppm) (REP 4.3A)
16 – Scorotron home sensor (Q09-070)
(P/O PL 4.15 Item 1) (45-55 ppm)
17 – Auto cleaner harness (P/O PL 4.15
Item 1)
18 – Charge scorotron harness (P/O PL
4.15 Item 1)
19 – Charge scorotron grid harness (P/O
PL 4.15 Item 1)
20 – Idler (P/O PL 4.15 Item 1)
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September 2008
5-20 WorkCentre 5687 Family
PL 5.10
Parts Lists
PL 5.10 DADH (Complete), Covers,
DADH PWB
Item Part Description
1 802E19351 Rear cover
2 036K01701 Right counterbalance (REP 5.12,
ADJ 5.2, ADJ 5.5)
3 019K13350 Document pad (ADJ 5.6)
4 036K01630 Left counterbalance (REP 5.12,
ADJ 5.2, ADJ 5.5)
5 960K34851 DADH PWB (32-38 ppm)
– 960K34861 DADH PWB (45-87 ppm) (W/O
TAG D-002)
– 960K51761 DADH PWB (45-87 ppm) (W/TAG
D-002)
6 962K62930 Communication/power cable
7 – Harness support (P/O PL 5.10 Item
9)
8 – Top cover (REF: PL 5.20 Item 15)
9 084K35920 DADH (complete) (32-38 ppm)
(REP 5.19, ADJ 5.2, ADJ 5.5)
– 084K36760 DADH (complete) (alternate) (45-87
ppm) (REP 5.19, ADJ 5.2, ADJ 5.5)
10 121E17510 DADH Closed switch magnet
(NOTE 1)
11 – DADH ground harness (P/O PL
5.10 Item 9)
12 803E13680 Thumbscrew
13 – Bracket (P/O PL 5.10 Item 9)
14 – CVT Cleaning label (Not Spared)
15 017E11300 End stop
NOTE: 1. For the DADH closed switch (Q05-300), refer to
(PL 14.25 Item 6 for 32-55 ppm) or (PL 14.16 Item 5 for 65-87
ppm).
NOTE: 2. To clean the DADH, refer to ADJ 5.4.
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