Xerox WorkCentre 5790 Family User manual

Xerox® WorkCentre® 5790 Family
Service Manual
708P90298
May 2013
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May 2013
5-1
Xerox® WorkCentre® 5790 Family
Parts Lists
5 Parts Lists
PL 1 - Standby Power
PL 1.10 Power and Control Assembly............................................................................. 5-3
PL 1.15 Main Power Cables............................................................................................ 5-4
PL 2 - User Interface
PL 2.10 User Interface .................................................................................................... 5-5
PL 3 - Machine Run Control
PL 3.22 Single Board Controller PWB Module (1 of 2) ................................................... 5-6
PL 3.24 Single Board Controller PWB Module (2 of 2) ................................................... 5-7
PL 4 - Main Drive Assembly
PL 4.10 Main Drive Module (65-90 ppm) (1 of 2) ............................................................ 5-8
PL 4.12 Main Drive Module (65-90 ppm) (2 of 2) ............................................................ 5-9
PL 4.15 Main Drive Module (35-55 ppm) (1 of 2) ............................................................ 5-10
PL 4.17 Main Drive Module (35-55 ppm) (2 of 2) ............................................................ 5-11
PL 5 - DADH
PL 5.10 DADH (Complete), Covers, DADH PWB ........................................................... 5-12
PL 5.15 Feed Assembly (35 ppm)................................................................................... 5-13
PL 5.17 Feed Assembly (40-90 ppm).............................................................................. 5-14
PL 5.20 Top Cover Assembly.......................................................................................... 5-15
PL 5.25 CVT.................................................................................................................... 5-16
PL 5.30 Baffle Assembly ................................................................................................. 5-17
PL 5.35 Input Tray Assembly .......................................................................................... 5-18
PL 5.40 Document Cover ................................................................................................ 5-19
PL 6 - Imaging
PL 6.10 ROS ................................................................................................................... 5-20
PL 7 - Paper Supply
PL 7.10 Tray 1 and 2 Assembly ...................................................................................... 5-21
PL 7.15 HCF Tray 3 and 4 Assembly (W/O TAG 151) (1 of 2) ....................................... 5-22
PL 7.17 HCF Tray 3 and 4 Assembly (W/O TAG 151) (2 of 2) ....................................... 5-23
PL 7.18 HCF Tray 3 and 4 Assembly (W/TAG 151) (1 of 2) ........................................... 5-24
PL 7.19 HCF Tray 3 and 4 Assembly (W/TAG 151) (2 of 2) ........................................... 5-25
PL 7.20 Elevator Motor and Control PWB (W/O TAG 151)............................................. 5-26
PL 7.21 Elevator Motor and Control PWB (W/TAG 151)................................................. 5-27
PL 7.25 HCF Covers (W/O TAG 151) ............................................................................. 5-28
PL 7.26 HCF Covers (W/TAG 151) ................................................................................. 5-29
PL 7.30 Bypass Tray and Left Door Assembly................................................................ 5-30
PL 7.40 Stand Assembly ................................................................................................. 5-31
PL 7.60 Tray 5 Covers .................................................................................................... 5-32
PL 7.62 Tray 5 Base........................................................................................................ 5-33
PL 7.64 Tray 5 Guides .................................................................................................... 5-34
PL 7.68 Tray 5 Lift assembly (1 of 2) .............................................................................. 5-35
PL 7.70 Tray 5 Lift assembly (2 of 2) .............................................................................. 5-36
PL 8 - Paper Transport
PL 8.10 Main Covers....................................................................................................... 5-37
PL 8.11 Front Door Assembly (65-90 ppm) (2 of 3) ........................................................ 5-38
PL 8.15 Registration Transport (35-55 ppm)................................................................... 5-39
PL 8.17 Registration Transport (65-90 ppm)................................................................... 5-40
PL 8.20 Duplex Transport (65-90 ppm)........................................................................... 5-41
PL 8.22 Duplex Transport (35-55 ppm)........................................................................... 5-42
PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2) ...................................................... 5-43
PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2) ...................................................... 5-44
PL 8.30 Tray 3 Paper Feed Assembly (W/O TAG 151) .................................................. 5-45
PL 8.31 Tray 4 Paper Feed Assembly (W/O TAG 151) .................................................. 5-46
PL 8.32 Tray 3 Paper Feed Assembly (W/TAG 151) ...................................................... 5-47
PL 8.33 Tray 4 Paper Feed Assembly (W/TAG 151) ...................................................... 5-48
PL 8.35 Tray 3 Transport Assembly (W/O TAG 151)...................................................... 5-49
PL 8.36 Tray 3 Transport Assembly (W/TAG 151).......................................................... 5-50
PL 8.40 Tray 5 Feed Assembly (1 of 3)........................................................................... 5-51
PL 8.45 Tray 5 Feed Assembly (2 of 3)........................................................................... 5-52
PL 8.47 Tray 5 Feed Assembly (3 of 3)........................................................................... 5-53
PL 9 - Xerographics
PL 9.10 Waste Toner Bottle Assembly............................................................................ 5-54
PL 9.15 Developer Assembly (65-90 ppm) ..................................................................... 5-55
PL 9.17 Developer Assembly (35-55 ppm) ..................................................................... 5-56
PL 9.20 Xerographic Module and Short Paper Path Assembly (40-90 ppm) .................. 5-57
PL 9.22 Xerographic Module and Short Paper Path Assembly (35 ppm) ....................... 5-58
PL 9.25 Ozone Fan and Photoreceptor Fan ................................................................... 5-59
PL 10 - Copy Transportation and Fusing
PL 10.8 Fuser Module Assembly (35-55 ppm)................................................................ 5-60
PL 10.10 Fuser Module Assembly (65-90 ppm).............................................................. 5-61
PL 10.11 Inverter Assembly (1 of 4)................................................................................ 5-62
PL 10.12 Inverter Assembly (2 of 4)................................................................................ 5-63
PL 10.13 Inverter Assembly (3 of 4)................................................................................ 5-64
PL 10.14 Inverter Assembly (4 of 4)................................................................................ 5-65
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs ............................................. 5-66
PL 10.20 Inverter Decurler Assembly W/TAG 046/047................................................... 5-67
PL 10.21 OCT Inverter Decurler Assembly W/TAG 148 ................................................. 5-68
PL 10.25 Short Paper Path Assembly............................................................................. 5-69
PL 11 - 2K LCSS
PL 11.2 2K LCSS Covers................................................................................................ 5-70
PL 11.4 2K LCSS Docking Latch .................................................................................... 5-71
PL 11.6 2K LCSS Hole Punch Unit ................................................................................. 5-72
PL 11.8 2K LCSS Paddle Wheel/Safety Gate................................................................. 5-73
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)................................................... 5-74
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)................................................... 5-75
PL 11.14 2K LCSS Paper Entry Transport...................................................................... 5-76
PL 11.16 2K LCSS Tamper Assembly ............................................................................ 5-77
PL 11.18 2K LCSS Ejector Assembly ............................................................................. 5-78
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May 2013
5-2 Xerox® WorkCentre® 5790 Family
Parts Lists
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly .............................................. 5-79
PL 11.22 2K LCSS Bin 0 Entry ....................................................................................... 5-80
PL 11.23 2K LCSS Bin 1 Entry ....................................................................................... 5-81
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide........................................ 5-82
PL 11.26 2K LCSS Electrical .......................................................................................... 5-83
PL 11 - 1K LCSS
PL 11.100 1K LCSS Covers............................................................................................ 5-84
PL 11.102 1K LCSS Docking Latch ................................................................................ 5-85
PL 11.104 1K LCSS Paddle Wheel/Safety Gate............................................................. 5-86
PL 11.106 1K LCSS Bin 1 Control Components ............................................................. 5-87
PL 11.110 1K LCSS Paper Entry Transport.................................................................... 5-88
PL 11.112 1K LCSS Tamper Assembly .......................................................................... 5-89
PL 11.114 1K LCSS Ejector Assembly ........................................................................... 5-90
PL 11.116 1K LCSS Staple Head Assembly................................................................... 5-91
PL 11.118 1K LCSS Bin 0 Entry ..................................................................................... 5-92
PL 11.120 1K LCSS Bin 1 Entry ..................................................................................... 5-93
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide...................................... 5-94
PL 11.124 1K LCSS Electrical ........................................................................................ 5-95
PL 11 - HVF
PL 11.130 HVF Covers and Docking .............................................................................. 5-96
PL 11.135 HVF Stacker .................................................................................................. 5-97
PL 11.140 HVF Ejector, Pressing and Support (1 of 2) .................................................. 5-98
PL 11.145 HVF Ejector, Pressing and Support (2 of 2) .................................................. 5-99
PL 11.150 HVF Main Drives............................................................................................ 5-100
PL 11.153 HVF Feed Assembly and Punch (1 of 3) ....................................................... 5-101
PL 11.155 HVF Feed Assembly and Punch (2 of 3) ....................................................... 5-102
PL 11.156 HVF Feed Assembly and Punch (3 of 3) ....................................................... 5-103
PL 11.157 HVF Power and Control ................................................................................. 5-104
PL 11 - HVF Booklet Maker
PL 11.160 HVF BM Module (Complete).......................................................................... 5-105
PL 11.161 HVF BM Entry and Front Cover..................................................................... 5-106
PL 11.162 HVF BM Tamper Assembly ........................................................................... 5-107
PL 11.163 HVF BM Back Stop Motor.............................................................................. 5-108
PL 11.164 HVF BM Back Stop assembly........................................................................ 5-109
PL 11.165 HVF BM Crease Blade Motor ........................................................................ 5-110
PL 11.166 HVF BM Crease Rolls Motor and PWB ......................................................... 5-111
PL 11.167 HVF BM Crease Rolls and Support Leg ........................................................ 5-112
PL 11.168 HVF BM Stapler Assemblies ......................................................................... 5-113
PL 11.169 HVF BM Bin 2 ................................................................................................ 5-114
PL 11 - Inserter
PL 11.175 Inserter Covers .............................................................................................. 5-115
PL 11.177 Inserter Main Drives (1 of 3) .......................................................................... 5-116
PL 11.179 Inserter Main Drives (2 of 3) .......................................................................... 5-117
PL 11.181 Inserter Main Drives (3 of 3) .......................................................................... 5-118
PL 11 - Tri-Folder
PL 11.190 Tri-Folder Covers ........................................................................................... 5-119
PL 11.193 Tri-Folder Drives module ............................................................................... 5-120
PL 11.195 Tri-Folder Top Door Cover Assembly ............................................................ 5-121
PL 11.197 Tri-Folder Main Drives Assembly................................................................... 5-122
PL 12 - OCT
PL 12.10 OCT ................................................................................................................. 5-123
PL 14 - Scanner
PL 14.10 Scanner Module, CVT/Document Glass (W/TAG 150).................................... 5-124
PL 14.15 Electrical Components (W/TAG 150)............................................................... 5-125
PL 14.20 Scanner Module, CVT/Document Glass (W/O TAG 150) ................................ 5-126
PL 14.25 Electrical Components (W/O TAG 150)........................................................... 5-127
PL 17 - Secure Access
PL 17.00 Secure Access Additions ................................................................................. 5-128
PL 20 - Fax
PL 20.10 Fax PWBs ........................................................................................................ 5-129
PL 25 - Accessories
PL 25.10 Convenience Stapler ....................................................................................... 5-130
PL 26 - Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)...................................................................... 5-131
PL 26.11 Consumables and Tools (2 of 2)...................................................................... 5-132
PL 28 - Covers
PL 28.10 Covers ............................................................................................................. 5-133
PL 31 - Maintenance/Installation/Removal Kits
PL 31.10 Maintenance/Installation/Removal Kits (1 of 5) ............................................... 5-134
PL 31.11 Maintenance/Installation/Removal Kits (2 of 5) ............................................... 5-135
PL 31.12 Maintenance/Installation/Removal Kits (3 of 5) ............................................... 5-136
PL 31.13 Maintenance/Installation/Removal Kits (4 of 5) ............................................... 5-137
PL 31.14 Maintenance/Installation/Removal Kits (5 of 5) ............................................... 5-138
PL 31.35 Line 1 Fax Kits ................................................................................................. 5-139
PL 31.40 Line 2 Fax Kits ................................................................................................. 5-140
Common Hardware ......................................................................................................... 5-141
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May 2013
5-3
Xerox® WorkCentre® 5790 Family PL 1.10
Parts Lists
PL 1.10 Power and Control Assembly
Item Part Description
1– Power and control assembly
(USSG/XCL) (Not Spared) (65-
90ppm) (REP 1.1)
– – Power and control assembly (XE)
(Not Spared) (65-90ppm) (REP 1.1)
2 604K84470 IOT PWB (NOTE 2) (REP 3.1)
3 – LVPS and base module (see below
for variants) (REP 1.9)
– 105K35816 35-55 ppm
– 105K36412 65-90 ppm (XE) (XE)
– 105K36402 65-90 ppm (USSG/XCL)
4 – Shield (Not Spared)
5 105K29563 HVPS (35 ppm) (REP 1.10)
– 105K29553 HVPS (40-90 ppm)
6 – Locking screw (Not Spared)
7 110K14020 Door interlock switch (S01-300)
(NOTE) (REP 1.8)
8 110K14030 On/Off switch
9 108E06730 In-line fuse (2.5A slow blow)
10 – Main power cord (REF: PL 1.15
Item 1)
11 – Not used
12 962K34760 IOT-HVPS harness (35 ppm)
– 962K27020 IOT - HVPS harness (40-90 ppm)
13 962K49460 IOT - Finisher Harness
14 962K63630 IOT internal tray 5 harness
NOTE: 1. For the left door interlock (S01-305), refer to PL
7.30 Item 3.
NOTE: 2. For additional information about the IOT PWB,
refer to TAG 155 and TAG 156.
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May 2013
5-4 Xerox® WorkCentre® 5790 Family
PL 1.15
Parts Lists
PL 1.15 Main Power Cables
Item Part Description
1 – Main power cord (see below for
variants)
– 152S06414 United Kingdom (35-55ppm)
– 152S06407 United Kingdom (65-90 ppm)
– 152S06410 Europe (35-55 ppm)
– 152S06413 Europe (Alternate) (35-55 ppm)
– 152S06406 Europe (65-90 ppm)
– 152S06400 USSG/XCL (35-55 ppm)
– 152S06401 USSG/XCL (65-90 ppm)
– 152S06415 Denmark (35-55 ppm)
– 152S06404 Denmark (65-90 ppm)
– 152S06416 Switzerland (35-55 ppm)
– 152S06420 Switzerland (65-90 ppm)
– 152S06402 Argentina (35-55 ppm)
– 152S06403 Argentina (65-90 ppm)
– 152S06405 South Africa (65-90 ppm)
2 117E36280 20A power cord
NOTE: This power cord can also be ordered as part of PL
31.14 Item 13.
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May 2013
5-5
Xerox® WorkCentre® 5790 Family PL 2.10
Parts Lists
PL 2.10 User Interface
Item Part Description
1 – User interface assembly (USSG/
XCL) (Not Spared) (35-55 ppm)
(REP 2.1)
– – User interface assembly (XE) (Not
Spared)(35-55 ppm) (REP 2.1)
– – User interface assembly (USSG/
XCL) (Not Spared) (65-90 ppm)
(REP 2.1)
– – User interface assembly (XE) (Not
Spared) (65-90 ppm) (REP 2.1)
2 868E60561 UI screen clamp
3 – UI Harness (P/O PL 2.10 Item 10)
(PJ81, PJ130) (W/TAG 150)
– – UI Harness (W/O TAG 150)
4 604K67750 Overlay label kit (French/Canadian)
(35-55ppm)
5 123K08651 UI touch screen (REP 2.4)
6 960K59860 UI touch screen PWB (REP 2.2)
7 848K48822 User interface housing (USSG/
XCL) (35-55 ppm)
– 848K48812 User interface housing (XE) (35-55
ppm)
– 848K48842 User interace housing (USSG/XCL)
(65-90 ppm)
– 848K48832 User interface housing (XE) (65-90
ppm)
8 – Name plate label (see below for
variants)
– 897E70180 35 ppm
– 897E70170 40 ppm
– 897E70160 45 ppm
– 897E70150 55 ppm
– 897E70140 65 ppm
– 897E70130 75 ppm
– 897E70120 90 ppm
9 – UI Internal USB cable (P/O PL 2.10
Item 10)
10 962K82370 UI/USB harness pack
11 960K59842 UI Control PWB (REP 2.3)
12 960K59850 UI Status PWB
13 – Control to status PWB harness (P/
O PL 2.10 Item 12) (PJ909)
14 – UI touch screen ribbon cable (40
way) (P/O PL 2.10 Item 6) (PJ944,
PJ907)
15 – UI touch screen ribbon cable (12
way) (P/O PL 2.10 Item 6) (PJ942,
PJ906)
16 – Safety cover (Not Spared)
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May 2013
5-6 Xerox® WorkCentre® 5790 Family
PL 3.22
Parts Lists
PL 3.22 Single Board Controller PWB
Module (1 of 2)
Item Part Description
1 952K00790 Riser PWB/Power distribution
harness
2 – Hard disk drive (SATA) (P/O PL
31.13 Item 23) (REP 3.2)
3 960K72210 Riser PWB (REP 3.4)
4 960K27451 Foreign device interface PWB
5 962K82620 Foreign device interface harness
6 019E67610 Fax mounting bracket
7 – HDD mounting bracket (P/O PL
31.13 Item 23)
8 – HDD thumb screw (Not Spared)
9 813W25205 Locking screw
10 – HDD power cable (Not Spared)
11 – HDD data cable (Not Spared)
12 – Foreign device interface kit (REF:
PL 31.14 Item 2)
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May 2013
5-7
Xerox® WorkCentre® 5790 Family PL 3.24
Parts Lists
PL 3.24 Single Board Controller PWB
Module (2 of 2)
Item Part Description
1 – Single board controller PWB
module (Not Spared)
2 127K56210 Cooling fan
3 960K59806 Single board controller PWB (35-55
ppm) (W/TAG 150) (REP 3.4)
– 960K71893 Single board controller PWB
(Mono) (35-55 ppm) (W/O TAG
150)
– 960K59816 Single board controller PWB (65-90
ppm) (W/TAG 150) (REP 3.4)
4 952K26710 Single board controller PWB /
Power distribution harness
5 960K59830 Power distribution PWB
6 962K33461 DADH/power distribution PWB
harness
7 – Single board controller module/
scanner driver PWB/CCD PWB
harness (REF: PL 14.25 Item 13)
(W/O TAG 150)
– – Single board controller PWB/DADH
comms/scanner power harness
(REF: PL 14.15 Item 5) (W/TAG
150)
8 960K65035 Software module (REP 3.3)
9 – Single board controller/CCD PWB
harness (REF: PL 14.25 Item 5)
10 – Cable clamp (Not Spared)
11 – Single board controller module/user
interface harness (Not Spared)
12 960K52410 Memory module (1Gb)
13 813W25205 Locking screw
14 962K49410 Single board controller module/
LVPS/IOT PWB harness (PJ131-
PJ25 & PJ105-PJ1)
15 962K76580 ROS data cable (PJ113-PJ122)
16 – UI video cable (Not Spared)
17 – Thumbscrew (Not Spared)
18 – Extension bracket (Not Spared)
19 014E68681 Spacer
20 960K59821 Scanner daughter PWB (W/TAG
150)
21 – Scanner daughter PWB/scanner
PWB video PWB harness (REF: PL
14.15 Item 13) (PJ6)
22 105K36240 Battery
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May 2013
5-8 Xerox® WorkCentre® 5790 Family
PL 4.10
Parts Lists
PL 4.10 Main Drive Module (65-90
ppm) (1 of 2)
Item Part Description
1 007K14322 Main drive module (REP 4.5)
2 – Flywheel (P/O PL 4.10 Item 1)
3 807E09920 Photoreceptor drive gear (REP 4.4)
4 – Dowel pin (P/O PL 4.10 Item 1)
5 – Main drive (P/O PL 4.10 Item 1)
6 – Main drive motor and PWB
assembly (P/O PL 4.10 Item 1)
(NOTE) (REP 4.6)
7 – Ozone fan (REF: PL 9.25 Item 1)
8 130E10530 Waste toner door switch (S09-380)
9 114E18630 Fuser connector assembly
10 – Spring (P/O PL 4.10 Item 1)
11 604K24650 Auger damper kit (REP 9.10)
12 – Mounting bracket (P/O PL 4.10
Item 1)
13 055K36090 Shutter assembly (REP 9.10)
14 – Washer (P/O PL 4.10 Item 1)
15 – Screw (P/O PL 4.10 Item 1)
16 – Waste toner full sensor (REF: PL
9.10 Item 2)
17 – Photoreceptor drive motor (09-010)
(P/O PL 4.10 Item 1)
18 – Dowel pin (P/O PL 4.10 Item 1)
NOTE: The main drive motor is an integral part of the main
drive PWB.
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May 2013
5-9
Xerox® WorkCentre® 5790 Family PL 4.12
Parts Lists
PL 4.12 Main Drive Module (65-90
ppm) (2 of 2)
Item Part Description
1 127K55430 Fuser web motor assembly
(MOT10-010)
2 – Ozone seal (P/O PL 31.10 Item 6)
3 – Not used
4 – Xerographic CRUM connector (P/O
PL 4.10 Item 1)
5 – Xerographic CRUM connector
screw (P/O PL 4.10 Item 1)
6 – Spring (P/O PL 4.10 Item 1)
7 807E09930 Output paper path drive gear (REP
4.7)
8 807E09940 Intermediate drive gear (REP 4.7)
9 023E25040 Main drive belt 2 (REP 4.7)
10 807E06462 Fuser drive gear/pulley assembly
(REP 4.7)
11 – Bearing (P/O PL 4.12 Item 10)
12 114E18810 Fuser CRUM connector
13 – Screw (P/O PL 4.10 Item 1)
14 – Support plate (P/O PL 4.10 Item 1)
15 807E05670 Registration transport drive pulley
(REP 4.7)
16 – Bearing (P/O PL 4.12 Item 17)
17 – Developer drive gear/pulley
assembly (P/O PL 9.15 Item 23)
(REP 4.7)
18 023E25050 Main drive belt 1 (REP 4.7)
19 – Scorotron cleaner home sensor
(Q09-070) (P/O PL 4.10 Item 1)
20 – Charge scorotron harness (P/O PL
4.10 Item 1)
21 – Charge scorotron grid harness (P/O
PL 4.10 Item 1)
22 – Auto cleaner harness (P/O PL 4.10
Item 1)
23 – Idler (P/O PL 4.10 Item 1)
24 – Bearing (P/O PL 4.12 Item 10)
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May 2013
5-10 Xerox® WorkCentre® 5790 Family
PL 4.15
Parts Lists
PL 4.15 Main Drive Module (35-55
ppm) (1 of 2)
Item Part Description
1 007K14314 Main drive module (35 ppm) (REP
4.1)
– 007K14334 Main drive module (40-55 ppm)
(REP 4.1)
2 – Flywheel (P/O PL 4.15 Item 1)
3 807E06600 Photoreceptor drive gear (REP 4.4)
4 – Dowel pin (P/O PL 4.15 Item 1)
5 – Main drive (P/O PL 4.15 Item 1)
6 127K55410 Main drive motor and PWB
assembly (35 ppm) (NOTE) (REP
4.2)
– 127K55420 Main drive motor and PWB
assembly (40-55 ppm) (NOTE)
(REP 4.2)
7 – Ozone fan (REF: PL 9.25 Item 1)
8 130E10530 Waste toner door switch (S09-380)
9 114E18630 Fuser connector assembly
10 – Spring (P/O PL 4.15 Item 1)
11 055K36090 Shutter assembly (REP 9.10)
12 – Waste toner full sensor (P/O PL
9.10 Item 2)
13 604K24650 Auger damper kit (REP 9.10)
14 – Washer (P/O PL 4.15 Item 1)
15 – Screw (P/O PL 4.15 Item 1)
16 – Mounting bracket (P/O PL 4.15
Item 1)
17 – Photoreceptor drive motor (MOT09-
010) (P/O PL 4.15 Item 1)
NOTE: The main drive motor is an integral part of the main
drive PWB.
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May 2013
5-11
Xerox® WorkCentre® 5790 Family PL 4.17
Parts Lists
PL 4.17 Main Drive Module (35-55
ppm) (2 of 2)
Item Part Description
1 127K55430 Fuser web motor assembly
(MOT10-010)
2 – Ozone seal (P/O PL 31.10 Item 6)
3 – Not used
4 – Xerographic CRUM connector (P/O
PL 4.15 Item 1)
5 – Xerographic CRUM connector
screw (P/O PL 4.15 Item 1)
6 – Spring (P/O PL 4.15 Item 1)
7 807E09930 Output paper path drive gear (REP
4.3)
8 807E09940 Intermediate drive gear (REP 4.3)
9 023E30740 Main drive belt (REP 4.3)
10 007K13202 Fuser drive gear (REP 4.3)
11 – Bearing (P/O PL 4.17 Item 10)
12 114E18810 Fuser CRUM connector
13 – Screw (P/O PL 4.15 Item 1)
14 807E05670 Registration transport drive pulley
(REP 4.3)
15 807E05700 Developer drive gear (White) (REP
4.3)
– 807E05680 Developer drive gear (Black)
16 – Scorotron cleaner home sensor
(Q09-070) (P/O PL 4.15 Item 1)
17 – Auto cleaner harness (P/O PL 4.15
Item 1)
18 – Charge scorotron harness (P/O PL
4.15 Item 1)
19 – Charge scorotron grid harness (P/O
PL 4.15 Item 1)
20 – Idler (P/O PL 4.15 Item 1)
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May 2013
5-12 Xerox® WorkCentre® 5790 Family
PL 5.10
Parts Lists
PL 5.10 DADH (Complete), Covers,
DADH PWB
Item Part Description
1 – Rear cover (P/O PL 5.10 Item 9)
2 036K01701 Right counterbalance (REP 5.12,
ADJ 5.2, ADJ 5.5)
3 – Document pad (Not Spared) (ADJ
5.6)
4 036K01630 Left counterbalance (REP 5.12,
ADJ 5.2, ADJ 5.5)
5 – DADH PWB (Not Spared) (35 ppm)
– 960K51763 DADH PWB (40-90 ppm) (W/TAG
D-002)
6 962K62932 Communication/power cable
7 – Harness support (P/O PL 5.10 Item
9)
8 – Top cover (REF: PL 5.20 Item 15)
9 084K42640 DADH (35 ppm) (REP 5.19, ADJ
5.2, ADJ 5.5)
– 084K36766 DADH (40-90 ppm) (REP 5.19, ADJ
5.2, ADJ 5.5)
10 – DADH Closed switch magnet (Not
Spared) (NOTE 1)
11 – DADH ground harness (P/O PL
5.10 Item 9)
12 803E13680 Thumbscrew (40-90 ppm)
– 003K20000 Thumbscrew (35 ppm)
13 – Bracket (P/O PL 5.10 Item 9)
14 – CVT Cleaning label (Not Spared)
15 – End stop (Not Spared)
16 – Mylar guide (P/O PL 5.10 Item 17)
17 – Mylar guide kit (REF: PL 31.14 Item
9)
NOTE: 1. For the DADH closed switch (Q05-300), refer to PL
14.15 - W/TAG 150 or PL 14.25 - W/O TAG 150.
NOTE: 2. To clean the DADH, refer to ADJ 5.4.
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May 2013
5-13
Xerox® WorkCentre® 5790 Family PL 5.15
Parts Lists
PL 5.15 Feed Assembly (35 ppm)
Item Part Description
1 113R00717 Feed roll assembly (See NOTE 1)
(REP 5.14)
2 130K73950 Feed sensor (Q05-330)
3 – Front cover (P/O PL 5.15 Item 18)
4 – Feed housing (P/O PL 5.15 Item
18)
5 121K44530 Feed solenoid (SOL05-010)
6 – Feed yoke (P/O PL 5.15 Item 18)
7 – Spring (P/O PL 5.15 Item 18)
8 – Bearing (P/O PL 5.15 Item 18)
9 005K12600 Feed clutch (CL05-025)
10 – Rear cover (P/O PL 5.15 Item 18)
11 110E13480 Top cover interlock switch (S05-
305)
12 – Document present sensor actuator
(Not Spared)
13 130K73890 Document present sensor (Q05-
310)
14 125E00430 Static eliminator
15 – Gear (P/O PL 5.15 Item 26)
16 127K53770 Feed motor (MOT05-020) (See
NOTE 2) (ADJ 5.1)
17 – Feed motor tension spring (red) (P/
O PL 5.10 Item 9)
18 – Feed assembly (complete) (Not
Spared)
19 – Shaft (P/O PL 5.15 Item 26)
20 – Bracket (P/O PL 5.15 Item 18)
21 – Feed roll assembly cover (Not
Spared)
22 – Intermediate feed bearing (P/O PL
5.15 Item 26)
23 – Bearing (P/O PL 5.15 Item 26)
24 004E22560 Feed motor bracket
25 – Ground harness (P/O PL 5.15 Item
18)
26 604K42680 DADH feed bearing kit (Complete)
NOTE: 1. HFSI. To reset the HFSI count, refer to GP 17.
NOTE: 2. For the feed motor drive belt, refer to PL 5.35 Item
5.
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May 2013
5-14 Xerox® WorkCentre® 5790 Family
PL 5.17
Parts Lists
PL 5.17 Feed Assembly (40-90 ppm)
Item Part Description
1 113R00718 Feed roll assembly (See NOTE 1)
(REP 5.14)
2 130E11200 Feed sensor (Q05-330)
3 – Front cover (P/O PL 5.17 Item 18)
4 – Feed housing (P/O PL 5.17 Item
18)
5 127K75140 Nudger motor (MOT05-010)
6 – Feed yoke (P/O PL 5.17 Item 28)
7 – Spring (P/O PL 5.17 Item 18)
8 – Bearing (P/O PL 5.17 Item 18)
9 005K12600 Feed clutch (CL05-025) (W/O TAG
D-005)
– – Feed clutch (P/O PL 5.17 Item 30)
(W/TAG D-005)
10 – Rear cover (P/O PL 5.17 Item 18)
11 110E13480 Top cover interlock switch (S05-
305)
12 – Front feed gate (P/O PL 5.17 Item
18)
13 – Rear feed gate (P/O PL 5.17 Item
18)
14 125E00430 Static eliminator
15 – Gear (P/O PL 5.17 Item 26)
16 127K53770 Feed motor (MOT05-020) (See
NOTE 2) (ADJ 5.1)
17 – Feed motor tension spring (red) (P/
O PL 5.10 Item 9)
18 – Feed assembly (complete) (REF:
PL 31.11 Item 8) (W/TAG D-002,
TAG D-006)
19 – Shaft (P/O PL 5.17 Item 26)
20 – Bracket (P/O PL 5.17 Item 18)
21 802E87730 Feed roll assembly cover
22 – Intermediate feed bearing (P/O PL
5.17 Item 26)
23 013E93370 Bearing (P/O PL 5.17 Item 26)
24 004E22560 Feed motor bracket
25 – Ground harness (P/O PL 5.17 Item
18)
26 604K42680 DADH feed bearing kit (Complete)
27 – Nudger motor bracket (P/O PL 5.17
Item 5)
28 604K54340 Lever arm CRU spares kit
29 – Shim kit (Not Spared) (W/TAG D-
003)
30 604K61440 Feed clutch and spacer kit (W/TAG
D-005)
31 – Spacer (P/O PL 5.17 Item 30)
NOTE: 1. HFSI. To reset th HFSI count, refer to GP 17.
NOTE: 2.For the feed motor drive belt, refer to PL 5.35 Item
5.
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May 2013
5-15
Xerox® WorkCentre® 5790 Family PL 5.20
Parts Lists
PL 5.20 Top Cover Assembly
Item Part Description
1 – Hinge (P/O PL 5.20 Item 16)
2 – Bushing (P/O PL 5.20 Item 16)
3 022E25061 CVT/Takeaway idler
4 806E19680 Shaft
5 – Torsion spring (green) (P/O PL 5.20
Item 17)
6 038E22914 Base
7 – Spring (P/O PL 5.20 Item 17)
8 – Torsion spring (silver) (P/O PL 5.20
Item 17)
9 029E37810 Latch pin
10 – Spring plate (P/O PL 5.20 Item 17)
11 130K73960 Takeaway sensor (Q05-335) (REP
5.8)
12 130K73970 CVT Sensor (Q05-350) (REP 5.8)
13 – Sensor support (P/O PL 5.20 Item
17)
14 – Shaft securing bracket (P/O PL
5.20 Item 17)
15 802K62453 Top cover
16 – Top cover assembly (REP 5.1)
17 – Top access cover assembly (REP
5.2)
NOTE: For the top cover interlock switch (S05-305), refer to
PL 5.17 Item 11.
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May 2013
5-16 Xerox® WorkCentre® 5790 Family
PL 5.25
Parts Lists
PL 5.25 CVT
Item Part Description
1 130K73980 Registration sensor (Q05-340)
(REP 5.10)
2 – Sensor support (P/O PL 5.10 Item
9)
3 – Torsion spring (P/O PL 5.10 Item 9)
4 013E21103 Front CVT roll bearing
5 – CVT Roll (P/O PL 5.25 Item 17)
(REP 5.15)
6 022E25061 Pre-scan idler
7 – Base (P/O PL 5.10 Item 9)
8 – Shaft (Not Spared)
9 127K53780 CVT Motor (MOT05-030) (ADJ 5.1)
10 – CVT Motor tension spring (silver)
(P/O PL 5.10 Item 9)
11 023E25420 CVT Motor drive belt (REP 5.15,
ADJ 5.1)
12 050E14972 Duplex gate (REP 5.15)
13 013E21094 Rear CVT roll bearing
14 – Spacer (white) (P/O PL 5.10 Item 9)
15 004E22560 CVT Motor bracket
16 – Ground harness (Not Spared)
17 604K55240 CVT roll kit (white) (W/TAG D-004)
– 604K48370 CVT roll kit (grey) (W/O TAG D-
004)
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May 2013
5-17
Xerox® WorkCentre® 5790 Family PL 5.30
Parts Lists
PL 5.30 Baffle Assembly
Item Part Description
1 – Lower cover (P/O PL 5.30 Item 5)
2 130K73990 Exit sensor (Q05-345) (35 ppm)
(REP 5.11)
– 130E11500 Exit sensor (Q05-345) (40-90 ppm)
(REP 5.11)
3 038E34361 Baffle assembly
4 121E20060 Duplex solenoid (SOL05-050) (REP
5.7)
5 055K36641 Baffle assembly (complete) (REP
5.5)
6 022E25061 Post scan idlers
7 806E19680 Shaft
8 059K50770 Exit roll idlers (35 ppm) (REP 5.18)
– 059K43910 Exit roll idlers (REP 5.18)
9 – Bearing (P/O PL 5.30 Item 5)
10 – Document finger (P/O PL 5.30 Item
5)
11 – Torsion spring (P/O PL 5.30 Item 5)
12 – Lift bar (P/O PL 5.30 Item 5)
13 – Link arm (P/O PL 5.30 Item 5)
14 604K48160 Mylar guide strip (REP 5.20)
15 – Not used
16 – Not used
17 – Not used
18 – Spring (P/O PL 5.30 Item 19)
19 – Duplex solenoid assembly
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May 2013
5-18 Xerox® WorkCentre® 5790 Family
PL 5.35
Parts Lists
PL 5.35 Input Tray Assembly
Item Part Description
1 – Input tray assembly (complete) (Not
Spared) (REP 5.14)
2 004K00971 Pad
3 031E11310 Restack arm
4 050E22922 Input tray
5 423W00949 Feed motor drive belt (ADJ 5.1)
6 059K84630 Takeaway roll assembly (REP 5.6)
7 125E00430 Static eliminator (small) (REP 5.17)
8 130E18340 DADH Length sensor 1 (Q05-315)/
DADH Length sensor 2 (Q05-320)
(See NOTE) (W/TAG D-007) (REP
5.9)
9 – Lower cover (right) (P/O PL 5.35
Item 18) (40-90 ppm)
10 115K02540 Static eliminator (large)
11 103K01511 Document width sensor (Q05-325)
(REP 5.16)
12 – Bearing (P/O PL 5.35 Item 1)
13 014E61020 Spacer (black)
14 – Spacer (white) (P/O PL 5.35 Item 1)
15 – Pulley (P/O PL 5.35 Item 1)
16 – Sensor bracket (P/O PL 5.35 Item
1)
17 059K43920 Exit roll assembly (REP 5.13)
18 – Not used
19 130E11200 Document present sensor (Q05-
310) (40-90 ppm)
20 – Lower cover (Left) (P/O PL 5.35
Item 1) (40-90 ppm)
21 – Lower cover (P/O PL 5.35 Item 1)
(35 ppm)
NOTE: This part is also spared as part of a kit PL 31.13 Item
3 containing 2 sensors.
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May 2013
5-19
Xerox® WorkCentre® 5790 Family PL 5.40
Parts Lists
PL 5.40 Document Cover
Item Part Description
1 848K06210 Document cover assembly
2 – Document cover (P/O PL 5.40 Item
1)
3 – Counter balance (P/O PL 5.40 Item
2)
4 – Document pad (Not Spared)
5 – Counterbalance support (Not
Spared)
6 – Document cover bracket (Not
Spared)
7 803E13680 Thumbscrew
8 – LH Adaptor plate (P/O PL 5.40 Item
1)
9 – RH Adaptor plate (P/O PL 5.40
Item 1)
10 – Platen cover handle (P/O PL 5.40
Item 1)
11 – Magnetic interlock (P/O PL 5.40
Item 2)
12 – Cover platen (P/O PL 5.40 Item 2)
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