Xerox WorkCentre 6400 User manual

Workcentre ® 6400
Multifunction Printer
®
Service Manual
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9
Chapter
Parts List
In this chapter...
■Serial Number Format
■Using the Parts List
■Overview Parts
■Print Engine Parts
■Option - 500-Sheet Feeder
■Option - Finisher
■Option - Printer Stand
■Xerox Supplies and Accessories
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9-2 WorkCentre 6400 Service Manual
Parts List
Serial Number Format
Changes to Xerox products are made to accommodate improved components
as they become available. It is important when ordering parts to include the
following information:
■Component's part number
■Product type or model number
■Serial Number of the printer
The nine-digit serial number has the following format:
■PPPRSSSSS
■PPP = Three digit alphanumeric product code
■R = Single digit numeric revision digit, 0~9. To be rolled when a major product
change occurs and initiated with a change request.
Product Product Code
WorkCentre 6400 (110V) KAA
WorkCentre 6400V (220V) HYX
SSSSS = Five digit numeric serial number based on the following table:
Product Starting Serial
Number
Ending Serial
Number Total
WorkCentre 6400 00501 99999 69998
WorkCentre 6400V 00501 99999 69998
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WorkCentre 6400 Service Manual 9-3
Parts List
Example
KAA030001: Xerox Serial Number
KAA: Product Code for the WorkCentre 6400
1= Revision Level
30001 = Serial Number for 6400
The serial number labels can be found at two locations of the printer.
Label Placement
The Barcode label is applied to the Rear panel on the left side of the printer.
Barcode Label Location
s6400mfp- 51
MANUFACTURED: May 2009
S/N: KAA030001
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9-4 WorkCentre 6400 Service Manual
Parts List
The Text-only label is applied to the front of the printer chassis.
Text-Only Label Location
Label Layout Examples
Factory ID: KAA030001
s6400mfp- 52
MANUFACTURED: May 2009
S/N: KAA030001
Factory ID: KAA030001
s6400mfp- 53
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WorkCentre 6400 Service Manual 9-5
Parts List
Using the Parts List
■ID No.: The callout number from the exploded part diagram.
■Name/Description: The name of the part to be ordered and the number
of parts supplied per order.
■Part Number: The material part number used to order that specific part.
■Qty: The quantity indicates quantity per engine, not part number.
■Parts identified throughout this manual are referenced PL#.#; For
example, PL3.10 means the part is item 10 of Parts List 3.1.
■A black triangle preceding a number followed by a parenthetical statement
in an illustrated parts list means the item is a parent assembly, made up of
the individual parts called out in parentheses.
■The notation “with X~Y” following a part name indicates an assembly that
is made up of components X through Y. For example, “1 (with 2~4)”
means part 1 consists of part 2, part 3, and part 4.
■An asterisk (*) following a part name indicates the page contains a note
about this part.
■The notation “J1<>J2 and P2” is attached to a wire harness. It indicates
that connector Jack 1 is attached to one end of the wire harness and
connector J2 is attached to the other end that is plugged into P2.
Note
Only parts showing part numbers are available for ordering by support.
Parts not showing part numbers are available on the parent assembly.
Abbreviations
Abbreviation Meaning
C C-ring
E E-ring
KL K-clip
S Screw
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9-6 WorkCentre 6400 Service Manual
Parts List
Overview Parts
Parts List - Overview
Item Description
1. Horizontal Transport Unit
2. Fusing Unit
3. Duplex Unit
4. Vertical Transport Unit
5. Tray 1 (Manual Feed)
6. Tray 2
7. Laser Unit Section
8. Waste Toner Transport Section
9. Main Frame Section
10. External Parts
11. LVPS Section
12. Paper Exit Section
13. Scanner (IR Section)
14. DADF Section
s6400mfp-317
4
3
9
15
2
5
17
6
14
1
13
12
1
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WorkCentre 6400 Service Manual 9-7
Parts List
Table of Contents
Name/Description Parts List Page
Duplex Automatic Document Feeder Assembly PL 1.0 page 9-9
Scanner Assembly (IR Section) PL 2.0 page 9-11
Covers PL 3.0 page 9-13
Main Frame PL 4.0 page 9-15
Tray 1 (Manual Feed) PL 5.0 page 9-17
Imaging Unit Rail PL 6.0 page 9-19
Imaging Unit Contact PL 7.0 page 9-21
Waste Toner Transport PL 8.0, PL 9.0 page 9-23
LVPS/ Laser Unit PL 10.0 page 9-27
Drive Section (1 of 3) - 2nd Transfer Pressure/ Retraction
Drive Section (2 of 3) - Main Drive
Drive (3 of 3) - Toner Supply (Hopper)
PL 11.0
PL 12.0
PL 13.0
page 9-29
page 9-31
page 9-33
Transfer Belt Unit PL 14.0 page 9-35
Vertical Transport Unit (1 of 2)
Vertical Transport Unit (1 of 2)
PL 15.0
PL 16.0
page 9-37
page 9-39
Horizontal Transport Unit PL 17.0 page 9-41
Fuser Unit PL 18.0 page 9-44
Paper Exit PL 19.0 page 9-45
Electrical Components PL 20.0 page 9-47
500-Sheet Tray PL21.0 page 9-50
Duplex Unit (1 of 2)
Duplex Unit (2 of 2)
PL 22.0
PL 23.0
page 9-52
page 9-54
Wiring (1 of 2)
Wiring (2 of 2)
PL 24.0
PL 25.0
page 9-56
page 9-58
Wiring Accessories PL 26.0 page 9-59
Accessories PL 27.0 page 9-60
Optional 500-Sheet Tray 3/ Tray 4 (1 of 7) PL 28.0 page 9-61
Optional 500-Sheet Tray 3/ Tray 4 (2 of 7) -
Paper Take-Up Section (500-Sheet Feeder)
PL 29.0 page 9-63
Optional 500-Sheet Tray 3/ Tray 4 (3 of 7) -
Drive Section (500-Sheet Feeder)
PL 30.0 page 9-65
Optional 500-Sheet Tray 3/ Tray 4 (4 of 7) -
Paper Feed Tray Section (500-Sheet Feeder)
PL 31.0 page 9-67
Optional 500-Sheet Tray 3/ Tray 4 (5 of 7) -
Paper Feed Tray Section (500-Sheet Feeder)
PL 32.0 page 9-69
Optional 500-Sheet Tray 3/ Tray 4 (6 of 7) -
Wiring Accessories
PL 33.0 page 9-71
Optional 500-Sheet Tray 3/ Tray 4 (7 of 7) -
Accessory Parts (500-Sheet Feeder)
PL 34.0 page 9-72
Option - Finisher, Cover (1 of 2)
Option - Finisher, Cover (2 of 2)
PL 35.0
PL 36.0
page 9-73
page 9-74
Frame (Finisher) PL 37.0 page 9-76
Paper Entrance (Finisher) PL 38.0 page 9-78
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9-8 WorkCentre 6400 Service Manual
Parts List
Paper Transport (1 of 2) (Finisher)
Paper Transport (1 of 2) (Finisher)
PL 39.0
PL 40.0
page 9-80
page 9-82
Alignment (1 of 2) (Finisher)
Alignment (2 of 2) (Finisher)
PL 41.0
PL 42.0
page 9-83
page 9-84
Storage (1 of 2) (Finisher)
Storage (2 of 2) (Finisher)
PL 43.0
PL 44.0
page 9-85
page 9-86
Stapler Unit (Finisher) PL 45.0 page 9-88
Drive (1 of 2) (Finisher)
Drive (2 of 2) (Finisher)
PL 46.0
PL 47.0
page 9-90
page 9-92
Main Tray (Finisher) PL 48.0 page 9-94
Option - Printer Stand PL 49.0 page 9-96
Table of Contents
Name/Description Parts List Page
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WorkCentre 6400 Service Manual 9-9
Parts List
Print Engine Parts
Parts List 1.0 Duplex Automatic Document Feeder Assembly
6
127
34
5
9
s6400mfp-422
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9-10 WorkCentre 6400 Service Manual
Parts List
Parts List 1.0 Duplex Automatic Document Feeder Assembly
ID No. Name/Description Part Number Qty. Comments
1. Pre-Separator Pad Assy 014K10910 1 20K Life
2. Separator Roller Assy 1 100K Life
3. DADF Roller Kit Assy 108R00866 1 Up to 100K Life
4. DADF Paper Tray Assy 050K68360 1
5. DADF Top Cover Assy 848K31450 1 Includes item 1.3
6. DADF Assy (*) 059K69750 1 Complete Assy, 100K Life
7. Separator Pad 019K14220 1 20K Life
8. Friction Pad 019K14230 1 50K Life
9. Pressure Spring 809E95220 1
(*) Includes one Calibration Target and Instruction Sheet
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WorkCentre 6400 Service Manual 9-11
Parts List
Parts List 2.0 Scanner Assembly
s6400mfp-423
1
12 (with 14-17, 19)
6
11
14
16
15
17
19
a
a
d
d
3
4
5
f
20
c
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9-12 WorkCentre 6400 Service Manual
Parts List
Parts List 2.0 Scanner Assembly
ID No. Name/Description Part Number Qty. Comments
1. Scanner Assy (*) 062K22940 1 Includes Hinges, Latch, and Scanner to
I/P Board Interface Cable
2. -----
3. Pressure Spring 1
4. Holder 1
5. Scanner Latch 803E13730 1
6. Bracket 1
7. -----
8. Bracket 1
9. -----
10. -----
11. Holder 1
12. Control Panel - 120V (includes items 2.14,
2.15, 2.16, 2.17, and 2.19)
848K25660 1 Connection cable is part of 2.1.
Control Panel - 220V (includes items 2.14,
2.15, 2.16, 2.17, and 2.19)
848K25670 1 Connection cable is part of 2.1.
13. Control Panel Overlay - French 604K61380 1 Overlay Kit (Not shown)
Contains 3 Overlays
Control Panel Overlay - Spanish 1
Control Panel Overlay - Brazukuan/Portuguese 1
14. UI Main PWB 960K58180 1
15. UI Slave PWB 960K58190 1
16. Color LCD Module 123K08520 1
17. Ribbon Cable, Video 962K76250 1
18. -----
19. Ribbon Cable, Board Connector 117E36250 1
20. Label 1
a. Screw (Tapping) 2 P/O Hardware Kit
b. Screw (P/O Hinge Assy) Not shown
c. Screw (Tapping) 3 P/O Hardware Kit
d. Screw
e. Screw (Hinge Plate) 2 Not shown
f. Screw P/O Hardware Kit
(*) Includes one Calibration Target and Instruction Sheet
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WorkCentre 6400 Service Manual 9-13
Parts List
Parts List 3.0 Covers
16
3
5
1
19
20
29
27
30
27
9
10
14
12
11
15
13
21
26
22
23
23
23
24
2
31
25
25
17
6
7
7
4
2
2
b
a
b
c
a
a
a
b
b
s6400mfp-31
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9-14 WorkCentre 6400 Service Manual
Parts List
Parts List 3.0 Covers
No. Name/Description Part Number Qty. Comments
1. -----
2. Rear Cover 848E40070 1
3. Right Rear Cover 848E40080 1
4. Front Cover Strap 868E31260 1
5. Right Front Cover 1
6. Front Cover Label Set 896E86820 1
7. Seal 2
8. -----
9. Front Cover 1 Front Door
10. Front Cover Assy 848E40090 1 Front Door Assembly
11. Label Arrow 1
12. Laser Lense Cleaning Tool 600T80377 1
13. Cleaning Pad 1
14. Cleaning Rod 1
15. Lever 1
16. Reinforce Plate 1
17. Member 1
18. Cover 1
19. Hinge 1
20. Handle 1
21. Bracket 1
22. Cover 1
23. Shoulder Screw 826E49130 6 Qty 5 when ordered
24. Cover 848E40100 2
25. Seal 2
26. Left Side Cover 848E40110 1
27. Label Arrow 2
28. Washer 1
29. Label 1
30. Door Latch 1
31. Label 1
a. Screw (Tapping) 3 P/O Hardware Kit
b. Screw 4 P/O Hardware Kit
c. C-Clip 019E81510 1 Also P/O Hardware Kit
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WorkCentre 6400 Service Manual 9-15
Parts List
Parts List 4.0 Main Frame
PS11
2
15
1 24
24
17
16
19
5
9
10
11
12
13
4
3
21
22
1
7
6
4
23
aa
c
c
bb
c
b
a
d
a
a
a
aa
14
17
17
20
a
e
a
20
s6400mfp-319
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9-16 WorkCentre 6400 Service Manual
Parts List
Parts List 4.0 Main Frame
No. Name/Description Part Number Qty. Comments
1. Tension Spring 1
2. Arm 1
3. Lever 1
4. Scanner Lock Latch 803E13980 2 Qty 1 when ordered
5. Shaft 1
6. Bracket 1
7. Bracket 1
8. Bracket 1
9. Photo Interrupter (PS11) 130E11800 1 Scanner Unit Open/ Close Sensor
10. Torsion Spring 1
11. Actuator 1
12. Reinforce Plate 1
13. Pawl 1
14. Cover 1
15. Rail 1
16. Spacer 1
17. Rubber Foot 017E11810 3 Sheet of 4 per part number
18. Rail 1
19. Bracket 1
20. Seal 2
21. Shoulder Screw 1 Included in Hardware Kit
22. Ground Strap 1
23. Scanner Open Sensor Kit 604K55020 1
24. Label 2
a. Screw (Tapping) 9 P/O Hardware Kit
b. E-Ring 3 P/O Hardware Kit
c. Pin 3 P/O Hardware Kit
d. Screw (Tapping) 1 P/O Hardware Kit
e. Screw
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WorkCentre 6400 Service Manual 9-17
Parts List
Parts List 5.0 Tray 1 (Manual Feed)
PS7
14
15
16
17
17
1
19
20
21
23
27 2 30 31
44
32
29
20
25
21
1
26
24
22
13
12
1
3
2
56
7
910
5
2
a
a
a
c
c
b
11
s6400mfp-320
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9-18 WorkCentre 6400 Service Manual
Parts List
Parts List 5.0 Tray 1 (Manual Feed)
ID No. Name/Description Part Number Qty. Comments
1. Guide 1
2. Lever 2
3. Regulating Plate 1
4. Guide 2
5. Collar 2
6. Lifting Plate 1
7. Regulating Plate 1
8. Torsion Spring 1
9. Actuator 1
10. Photo Interrupter (PS7) 130E11800 1 Tray 1 Paper Empty Sensor
11. Wire Harness Assy (CN15-PJ5) 962K76260 1 Tray 1 to Main Engine
12. Tray 1 Assy 054K43480 1 Complete Assembly
13. Tray 050E28970 1 Tray 1 Extension
14. Torsion Spring 1
15. Tray 1
16. Reinforce Plate 1
17. Lever 2
18. Bushing 2
19. Earth Ground 1
20. Stopper 2
21. Plate Spring 2
22. Guide 1
23. Pressure Spring 1
24. Separation Roller 1
25. Separation Roller Assy 059K69680 1 Complete Assembly
26. Gear 25T 1
27. Guide Plate 1
28. Guide 1
29. Feed Roller 059E10850 1 120K Life
30. Clutch 1
31. Gear 14T 1
32. Friction Sheet 1
a. C-Clip 3
b. C-Clip 1 P/O Hardware Kit
c. Screw (Tapping) 2 P/O Hardware Kit
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WorkCentre 6400 Service Manual 9-19
Parts List
Parts List 6.0 Imaging Unit Rail
TLSB
PS4
s6400mfp-321
16
2
17
17
17
15
6
5
7
7
7
710
11
9
12
1
21
20
19
22
25
24
23
26
13
3
1
14
b
b
a
b
b
b
b
b
c
c
4
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