Xtracycle 2016 EdgeRunner User manual

OWNER’S MANUAL

WELCOME TO XTRACYCLE
The purpose of this manual is two-fold: to keep you and your passengers healthy, and to
encourage you to safely stretch the bounds of what you do on a bicycle.
Get ready for a life-changing experience.
TABLE OF CONTENTS
GENERAL WARNING p. 1
A special note to parents p. 1
1. First
 A.Biket         p.2
 B.Safetyrst        p.2
C. Mechanical and cargo check p. 3
D. First ride p. 4
2.Safety
A. The Basics p. 4
B. Riding Safety p. 5
C. Riding with passengers p. 6
D. Hauling Cargo p. 8
E. Wet Weather Riding p. 9
F. Night Riding p. 9
G. Changing Components or Adding Accessories p. 10
3.Fit
A. Standover height p. 11
B. Seat position p. 11
 C.Handlebarheightandangle     p.12
D. Control position adjustments p. 13
E. Brake reach p. 13
4. Tech
A. Wheels p. 14
1. Secondary retention devices p. 14
  2.Wheelswithquickreleases    p.15
3. Removing and installing wheels p. 15
B. Seat post p. 17
C. Brakes p. 17
D. Shifting gears p. 19
 E.Pedals         p.22
 F.TiresandTubes       p.22
5. Service
 A.ServiceIntervals       p.24
 B.Ifyourbicyclesustainsanimpact    p.25
Appendix:         p.26
FastenerTorqueSpecications     p.26
Warranty          p.27

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IMPORTANT:
This manual contains important safety, performance and service information. Read it before you take the
rstrideonyournewbicycle,andkeepitforreference.
 Additionalsafety,performanceandserviceinformationforspeciccomponentssuchassuspension
or pedals on your bicycle, or for accessories such as helmets or lights that you purchase, may also be
available. Make sure that your dealer has given you all the manufacturers’ literature that was included with
yourbicycleoraccessories.Incaseofaconictbetweentheinstructionsinthismanualandinformation
provided by a manufacturer, always follow the manufacturer’s instructions.
  Ifyouhaveanyquestionsordonotunderstandsomething,takeresponsibilityforyoursafetyandconsult
with your dealer or Xtracycle.
NOTE:
This manual is not intended as a comprehensive use, service, repair or maintenance manual. Please
see your dealer for all service, repairs or maintenance. Your dealer may also be able to refer you to
classes, clinics or books on bicycle use, service, repair or maintenance.
GENERAL WARNING:
Like any sport, bicycling involves risk of injury and damage. By choosing to ride a bicycle, you assume
the responsibility for that risk, so you need to know — and to practice — the rules of safe and responsible
riding and of proper use and maintenance. Proper use and maintenance of your bicycle reduces risk of
injury.
 ThisManualcontainsmany“Warnings”and“Cautions”concerningtheconsequencesoffailureto
maintain or inspect your bicycle and of failure to follow safe cycling practices.
•The combination of the safety alert symbol and the word WARNING indicates a potentially
hazardous situation which, if not avoided, could result in serious injury or death.
•The combination of the safety alert symbol and the word CAUTION indicates a potentially
hazardous situation which, if not avoided, may result in minor or moderate injury, or is an alert against
unsafe practices.
•The word CAUTION used without the safety alert symbol indicates a situation which, if not avoided,
could result in serious damage to the bicycle or the voiding of your warranty.
Many of the Warnings and Cautions say “you may lose control and fall”. Because any fall can result in
serious injury or even death, we do not always repeat the warning of possible injury or death.
Because it is impossible to anticipate every situation or condition which can occur while riding, this
Manual makes no representation about the safe use of the bicycle under all conditions. There are risks
associated with the use of any bicycle which cannot be predicted or avoided, and which are the sole
responsibility of the rider.
A special note for parents:
As a parent or guardian, you are responsible for the activities and safety of your minor child, and that
includes making sure that your Xtracycle is in good repair and safe operating condition; that you and your
child have learned and understand the safe operation of the bicycle; and also the common sense rules of
safe and responsible bicycling.

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WARNING: Make sure that your child always wears an approved bicycle helmet when riding as
a passenger; but also make sure that your child understands that a bicycle helmet is for
bicycling only, and must be removed when not riding. A helmet must not be worn while playing,
in play areas, on playground equipment, while climbing trees, or at any time while not riding a
bicycle.
1. First
Your Xtracycle is designed for riding on pavement, plus smooth gravel roads and improved trails with
moderate grades where the tires do not lose ground contact. It’s NOT INTENDED for off-road or mountain
bike use, or for any kind of jumping.
NOTE:WestronglyurgeyoutoreadthisManualinitsentiretybeforeyourrstride.Attheveryleast,
read and make sure that you understand each point in this section, and refer to the sections on any issue
which you don’t completely understand. Please note that not all Xtracycles have all of the features described
in this Manual. Ask your dealer to point out the features of your bicycle.
A.Biket
1. Is your bike the right size? To check, see Section 3.A. If your bicycle is too large or too small for you, you
may lose control and fall. If your new bike is not the right size, ask your dealer to exchange it before you
ride it.
2. Is the seat at the right height? To check, see Section 3.B. If you adjust your seat height, follow the
Minimum Insertion instructions in Section 3.B.
3. Are seat and seat post securely clamped? A correctly tightened seat will allow no seat movement in any
direction. See Section 3.B.
4. Are the stem and handlebars at the right height for you? If not, see Section 3.C.
5. Can you comfortably operate the brakes? If not, you may be able to adjust their angle and reach. See
Section 3.D and 3.E.
6. Doyoufullyunderstandhowtooperateyournewbicycle?Ifnot,beforeyourrstride,haveyourdealer
explain any functions or features which you do not understand.
B. Safetyrst
1. Always wear an approved helmet when riding your bike, and follow the helmet manufacturer’s
instructionsfort,useandcare.
2. Doyouhavealltheotherrequiredandrecommendedsafetyequipment?SeeSection2.It’syour
responsibility to familiarize yourself with the laws of the areas where you ride, and to comply with all
applicable laws.
3. Canyoucomfortablyridewithlargeloadsorpassengers?Readsections2.Cand2.Dforimportant
considerations when riding an Xtracycle.
4. Do you know how to correctly secure your front and rear wheels? Check Section 4.A to make sure.
Riding with an improperly secured wheel can cause the wheel to wobble or disengage from the bicycle,
and cause serious injury or death.
5. Do you have “toe overlap”? On smaller framed bicycles your toe or toeclip may be able to contact the
front wheel when a pedal is all the way forward and the wheel is turned. Read Section 4.E. to check
whether you have toeclip overlap.

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C. Mechanical and cargo check
Routinely check the condition of your bicycle before every ride and make sure that cargo is securely
attached.
Nuts, bolts screws & other fasteners: To make sure that the many fasteners on your bicycle are correctly
tightened,refertotheFastenerTorqueSpecicationsintheAppendixofthismanualortothetorque
specicationsintheinstructionsprovidedbythemanufacturerofthecomponentinquestion.Correctly
tighteningafastenerrequiresacalibratedtorquewrench.Aprofessionalbicyclemechanicwithatorque
wrenchshouldtorquethefastenersonyourbicycle.Ifyouchoosetoworkonyourownbicycle,youmustuse
atorquewrenchandthecorrecttighteningtorquespecicationsfromthebicycleorcomponentmanufacturer
orfromyourdealer.Ifyouneedtomakeanadjustmentathomeorintheeld,weurgeyoutoexercisecare,
and to have the fasteners you worked on checked by your dealer as soon as possible. Note that there are
some components which require special tools and knowledge. In Sections 3 and 4 we discuss the items
which you may be able to adjust yourself. All other adjustments and repairs should be done by a qualied
bicycle mechanic.
WARNING: Correct tightening force on fasteners –nuts, bolts, screws– on your bicycle is
important. Too little force, and the fastener may not hold securely. Too much force, and the
fastener can strip threads, stretch, deform or break. Either way, incorrect tightening force can
result in component failure, which can cause you to loose control and fall.
Make sure nothing is loose. Lift the front wheel off the ground by two or three inches, then let it bounce
on the ground. Anything sound, feel, or look loose? Do a visual and tactile inspection of the whole bike. Any
loose parts or accessories? If so, secure them. If you’re not sure, ask someone with experience to check.
Tires&Wheels:Makesuretiresarecorrectlyinated(seeSection4.G).Checkbyputtingonehandon
the seat, one on the intersection of the handlebars and stem, then bouncing your weight on the bike while
lookingattiredeection.Comparewhatyouseewithhowitlookswhenyouknowthetiresarecorrectly
inated;andadjustifnecessary.
Tires in good shape? Spin each wheel slowly and look for cuts in the tread and sidewall. Replace
damaged tires before riding the bike.
Wheels true? Spin each wheel and check for brake clearance and side-to-side wobble. If a wheel wobbles
sidetosideevenslightlytakethebiketoaqualiedbikeshoptohavethewheeltrued.
WARNING: Bicycle wheel rims are subject to wear. Riding a wheel that is at the end of its
usable life can result in wheel failure, which can cause you to loose control and fall.
Brakes:Checkthebrakesforproperoperation(seeSection4.C).Squeezethebrakelevers.Arethe
brakequick-releasesclosed?Allcontrolcablesseatedandsecurelyengaged?Dothebrakesbeginto
engage within an inch of brake lever movement? Can you apply full braking force at the levers without
having them touch the handlebar? If not, your brakes need adjustment. Do not ride the bike until the brakes
are properly adjusted by a professional bicycle mechanic.
Wheel retention system: Make sure the front and rear wheels are correctly secured. See Section 4.A
Seat post: Check that it is properly adjusted and in the locked position. See Section 4.B.
 Handlebar and seat alignment: Make sure the seat and handlebar stem are parallel to the bike’s center
line and clamped tight enough so that you can’t twist them out of alignment. See Sections 3.B and 3.C.

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Handlebar ends: Make sure the handlebar grips are secure and in good condition, with no cuts, tears, or
worn out areas. If not, have your dealer replace them. Make sure the handlebar ends and extensions are
plugged. If not, have your dealer plug them before you ride. If the handlebars have bar end extensions, make
sure they are clamped tight enough so you can’t twist them.
WARNING: Loose or damaged handlebar grips or extensions can cause you to lose control and
fall. Unplugged handlebars or extensions can cut you and cause serious injury in an otherwise
minor accident.
Check all the elements of the cargo and passenger area to ensure they are securely fastened. Make sure
that there is no play or movement in the attachment of any of the following:
• RackLocks
• V-Racks
• FlightDeck
• KickBack
• CarryAll Bags
• Hooptie uprights and handrails:
• U-Tubes
• MagicCarpet
• Child Seats
• PorterRack
• PorterPack
WARNING: Failure to properly secure passenger and cargo carrying accessories may result in
serious injury or death.
D. First ride
 WhenyoubuckleonyourhelmetandgoforyourrstfamiliarizationrideonyourXtracycle,besure
to pick a controlled environment, away from cars, other cyclists, obstacles or other hazards. Ride without
passengers to become familiar with the controls, features and performance of your new bike.
 Familiarizeyourselfwiththebrakingactionofthebike(seeSection4.C).Testthebrakesatslowspeed,
puttingyourweighttowardtherearandgentlyapplyingthebrakes,rearbrakerst.Suddenorexcessive
application of the front brake could pitch you over the handlebars. Applying brakes too hard can lock up a
wheel, which could cause you to lose control and fall. Skidding is an example of what can happen when a
wheel locks up.
 Practiceshiftingthegears(seeSection4.D).
 Checkoutthehandlingandresponseofthebike;andcheckthecomfort.
 Ifyouhaveanyquestions,orifyoufeelanythingaboutthebikeisnotasitshouldbe,consultyourdealer
before you ride again.
2.Safety
A. The Basics
WARNING:Theareainwhichyouridemayrequirespecicsafetydevices.Itisyourresponsibility
to familiarize yourself with the laws of the area where you ride and to comply with all applicable laws,
including properly equipping yourself and your bike as the law requires.

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Observe all local bicycle laws and regulations. Observe regulations about bicycle lighting,
licensing of bicycles, riding on sidewalks, laws regulating bike path and trail use, helmet laws, child
carrierlaws,specialbicycletrafclaws.It’syourresponsibilitytoknowandobeythelaws.
1.Alwayswearacyclinghelmetwhichmeetsthelatestcerticationstandardsandisappropriateforthe
typeofridingyoudo.Alwaysfollowthehelmetmanufacturer’sinstructionsfort,useandcareofyour
helmet. Most serious bicycle injuries involve head injuries which might have been avoided if the rider had
worn an appropriate helmet.
WARNING: Failure to wear a helmet when riding may result in serious injury or death.
 2.Alwaysdothemechanicalandcargocheck(Section1.C)beforeyougetonabike.
3.Bethoroughlyfamiliarwiththecontrolsofyourbicycle:brakes(Section4.C.);pedals(Section4.E.);
shifting(Section4.D.)
4. Be careful to keep body parts and other objects away from the sharp teeth of chainrings, the moving
chain, the turning pedals and cranks, and the spinning wheels of your bicycle.
5. Always wear:
• Shoes that will stay on your feet and will grip the pedals. Make sure that shoe laces cannot get into
moving parts, and never ride barefoot or in sandals.
• Bright, visible clothing that is not so loose that it can be tangled in the bicycle or snagged by objects at
the side of the road or trail.
• Protective eyewear, to protect against airborne dirt, dust and bugs — tinted when the sun is bright,
clear when it’s not.
6. Your Xtracycle was not designed for off-road use. Don’t ride off-road or jump with your bike.
7. Ride at a speed appropriate for conditions. Higher speed means higher risk.
B. Riding Safety
 1.ObeyallRulesoftheRoadandalllocaltrafclaws.
2.Youaresharingtheroadorthepathwithothers—motorists,pedestriansandothercyclists.Respect
their rights.
3. Ride defensively. Always assume that others do not see you.
4. Look ahead, and be ready to avoid:
• Vehicles slowing or turning, entering the road or your lane ahead of you, or coming up behind you.
• Parked car doors opening.
• Pedestrians stepping out.
• Children or pets playing near the road.
• Pot holes, sewer grating, railroad tracks, expansion joints, road or sidewalk construction, debris and
otherobstructionsthatcouldcauseyoutoswerveintotrafc,catchyourwheelorcauseyoutohavean
accident.
• The many other hazards and distractions which can occur on a bicycle ride.
5. Ride in designated bike lanes, on designated bike paths or as close to the edge of the road as
possible,inthedirectionoftrafcoworasdirectedbylocalgoverninglaws.
6.Stopatstopsignsandtrafclights;slowdownandlookbothwaysatstreetintersections.Remember
that a bicycle always loses in a collision with a motor vehicle, so be prepared to yield even if you have
the right of way.

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7. Use approved hand signals for turning and stopping.
8.Neverridewithheadphones.Theymasktrafcsoundsandemergencyvehiclesirens,distractyou
from concentrating on what’s going on around you, and their wires can tangle in the moving parts of the
bicycle, causing you to lose control.
8. Never carry anything which obstructs your vision or your complete control of the bicycle, or which
could become entangled in the moving parts of the bicycle.
9. Never hitch a ride b holding on to another vehicle.
10. Don’t do stunts, wheelies or jumps.
11.Don’tweavethroughtrafcormakeanymovesthatmaysurprisepeoplewithwhomyouaresharing
the road.
12.Observeandyieldtherightofway.
13.Neverrideyourbicyclewhileundertheinuenceofalcoholordrugs.
14. If possible, avoid riding in bad weather, when visibility is obscured, at dawn, dusk or in the dark, or
when extremely tired. Each of these conditions increases the risk of accident.
C. Riding With Passengers
Ridingwithpassengersisfunforall,andcanpresentsomeuniquechallenges.
WARNING: When riding with passengers, use the following guidelines:
• Maximum number of passengers is 3 children or 1 adult, totaling no more than 200 lbs.
• Only carry passengers with Xtracycle bags installed. The bags block limbs from getting
caught in the rear wheel.
• Passengers should always wear helmets.
• Use your best judgment in selecting routes, and choosing how to place your children on the
bike.
RIDING WITH PASSENGERS UNDER 4 YEARS OLD
Children under the age of four need to be in a child seat with a safety harness. A good child seat will be
durable, safety tested, and will cushion passenger from bumps. A properly installed Yepp EasyFit Maxi
is recommended for ages 9 months to about four years, up to 48 lbs. Any child riding on your Xtracycle,
regardless of age, should be strong enough to hold up their head and withstand the bouncing that comes
with riding on the back of the bike.
WARNING: Always use a child seat when riding with passengers under 4 years of age. Check
with your pediatrician before riding with a passenger under 9 months old.
RIDING WITH PASSENGERS 4 YEARS AND UP
One way to evaluate if your child is ready to graduate from a childseat and safely ride with the Hooptie,
is to evaluate whether they could ride on their own bike along side you. Riding on the back of an Xtracycle
withaHooptieandU-Tubesrequiresasimilarlevelofselfawarenessandattentiontoholdingon,while
offering more safety and security.
WARNING: Always use Hooptie handlebars and U-Tube foot rests when riding with passengers
not in a child seat.

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TIPS FOR RIDING WITH PASSENGERS
LOADING UP
 Practiceloadingandunloadingandslowspeedmaneuveringonatgroundwithnotrafcaroundbefore
taking to the road with passengers.
WARNING: Always hold onto your Xtracycle when loading and unloading passengers.
Child passengers can be loaded into the Hooptie from above with the assistance of an adult. They can
be lifted into place, or supported while climbing over the top of the Hooptie. Before putting on their helmet
and with the Hooptie in the narrow setting, children may be able to slip under the Hooptie rails, and they may
exit the Hooptie from below after removing their helmet. An Xtracycle KickBack centerstand makes loading
and unloading more safe and stable.
WARNING: Passengers not in a kids seat must hold onto the inner rail of the Hooptie at all
times while on an Xtracycle. Never allow passengers to place their hands on the outer Hooptie
rail.
Little passengers are more likely to fall asleep on the ride, often resulting in a drowsy head droop.
WARNING:Donottieanythingaroundthechild’sneckinanefforttopadtheirneck.
OPTIMAL PASSENGER PLACEMENT
When carrying one child under 4, position the child seat in the front position on the deck for maximum
comfort and control while riding. When carrying one child under 4 & one child over 4, position the child
seat in the rear position and use a MagicCarpet for the older passenger in front. Use the Hooptie for extra
passengerprotection.Hooptiehasthreesettings:wide,mediumandnarrow.Akidseattsbetweentheinner
rails of Hooptie in its widest setting.
Child passengers, not in a child seat can face forward or backwards in the Hooptie, but their position
may impact the handling of the bicycle for the rider, and may also impact their ability to anticipate riding
conditions. When in the narrow setting, the Hooptie does a good job of containing children while enabling
them freedom to face in either direction.
RIDE CAUTIOUSLY
While riding with children, be especially aware of the following:
1. Sudden braking can cause injury to your passengers, who could lose grip of the Hooptie. Ride slowly and
defensively with passengers.
2.Watchoutforpotholes.Hittingapotholeatevenslowspeedscanbeshockingandpainfulforyour
passengers, and potentially damaging for your bike and rear wheel. Passengers experience the jolt of
potholes much more intensely than the rider. Watch the road and take it slow on unfamiliar roads when
carrying passengers.
3. Do not go up or down curbs with passengers on board - both for their comfort and safety, and to preserve
the longevity of your rear wheel.

8
www.xtracycle.com
D. Hauling Cargo
MAXIMUM WEIGHT LIMITS
WARNING: Maximum weight of rider and cargo is 400 lbs.
Only ride with loads that you are comfortable with.
 Carryinglargeobjectsrequiresmoreplanningthanyouraverageride.Forstarters,routeplanning
becomes really key - slipping between bollards might not be possible, and streets with one lane and lots of
trafcposeahazard.Hillsbecomeamajorobstacle,bothgoingupandcomingdown-carting350pounds
upahillisnosmallfeat,anditrequiresgoodbrakingpracticestobringitallsafelydowntheotherside.Ask
your shop to explain how to use disk brakes
safely on hills.
Large cargo will also change the handling of the bike dramatically: Box springs make for a large sail,
long ladders can set the bike a-wiggling, and lopsided loads can pull the bike to one side.
 Forthisreasonit’simportanttogetafeelforthebikeandcargo’sbehaviorinalow-trafcareabefore
charging onto the streets. It’s also important to make sure you’ve secured your load and to check it after
therstfewminutesofriding.Ratchetingstrapsaregreatforthisbecausetheyletyougeteverythingmuch
tighter than with rope or plain webbing, and you don’t need to be great at tying knots to use them. There are
a few accessories to help you carry bulky cargo on the EdgeRunner. As mentioned before, ratcheting straps
areinvaluable,butaKickbackandU-tubesmakeitsignicantlyeasiertoloadthebike.
WARNING: Your bike will handle differently when hauling cargo. Ride cautiously and never
perform stunts (like riding without hands).
TIPS TO LOAD CARGO
1. CLEARANCE
Make sure that you have enough room to get onto the bike, pedal, and control it safely. This means
that long objects should be positioned so that they clear the pedals, tall ones so that you can still sit in the
seat, and no cargo should block the normal operation of the rear brake and derailer. If you cannot position
thecargotofulllALLoftheserequirements,donotattempttocarryit!
2. CENTER OF GRAVITY
Center of gravity is the balance point of the bike. Position the cargo so that its center of gravity is as
close to the centerline of the bike as possible: The bike should be able to balance more-or-less vertically
when loaded. For example, when carrying boxed bikes, you should try to carry two if possible.
A box per side balances the bike nicely, but just one will make the bike pull strongly towards that side.
Try to keep as much weight near the front of the rack as possible, because the farther back the weight is the
more likely it is to induce vibrations in the bike.
3. GOOD VIBES
Good vibes are something that we think about more when listening to music than loading cargo
bikes,butitcomesintoplaywithlong,exiblecargo.Likeaguitarstring,longcargocanstartwigglingata
specicfrequency-resonating-andthatinturncanmakethebikewiggletoo.
 Thetrickistominimizethesebigwigglesandturnthemintosmaller,higherfrequencyvibrations