Yakima LOCKN'LOAD User manual

28-13-013-Rev5 1/8
®
TOYOTA FJ CRUISER 2011+
3 BAR FIXED POINT HEAVY DUTY ROOF RACK SYSTEM
MAX VEHICLE ROOF LOAD RATING: 68 KG
TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO
LockNLoad Mounting Kit
™
• Please read instructions carefully before installation.
• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.
• Clean your roof thoroughly prior to itting the LockNLoad Heavy Duty Roof Rack System.
• Place these instructions in the vehicle’s glove box after installation is complete.
FIRST TIME INSTALLATION
• 13 mm Socket Wrench
• 13 mm Spanner
• 10 mm Open Ended Spanner
• #2 Phillips Head Screwdriver
• Torque Wrench (Optional)
• Rubber Mallet (Optional)
• Tape Measure
• Scissors
• Spirit Level
TOOLS REQUIRED:
ITEM COMPONENT QTY ITEM COMPONENT QTY
1. M6 Set Screw 30 mm x4 8. Front Left Pad (2804031) x1
2. M6 Washer x6 9. Middle Left Pad (2803081) x1
3. M8 Hex Bolt 25 mm x4 10. Rear Left Pad (2804035) x1
4. M8 Hex Bolt 40 mm x8 11. Front Right Pad (2804032) x1
5. M8 Washer x12 12. Middle Right Pad (2803082) x1
6. Foam Adhesive x12 13. Rear Right Pad (2804036) x1
7. M6 Set Screw 20 mm x2
KIT CONTENTS
LEG AND BAR COMPONENTS SOLD SEPARATELY
1
2
3
5
4
6
7
13
11
10
9
12
8

28-13-013-Rev5 2/8
INSTALLATION
PAD POSITIONING
Place Pads over vehicle’s ixed points as shown.
It is important to put the Pads in the correct
position on the vehicle.
3
Remove ixed-point
covers.
Remove bolts,
washers and
brackets from the
vehicle’s ixed points.
Store items away
in a safe place.
REMOVE FIXED POINT HARDWARE AFFIX FOAM ADHESIVE
Place Foam Adhesive over plastic
tubes in the vehicle’s ixed points,
with adhesive side to vehicle.
12
IF PLANNING TO INSTALL LockNLoad PLATFORM, FOLLOW THE
PLATFORM SUPPLEMENT INSTRUCTIONS 28-13-371.
!
2804031
Front of vehicle
1
2
3
4
5
1= 2804031
4= 2804032
3= 2804035
6= 2804036
2= 2803081
= 2803082
5
6
2804031
2803081
2804035
2804032
2803082
2804036
Ensure that the arrows
on underside of Pads are
facing the front of vehicle

28-13-013-Rev5 3/8
Tighten all M8 Hex Bolts to 7 Nm
using 13 mm Socket Wrench.
Check all Bolts are completely
tightened down and secure as
required.
Do not over tighten.
SECURE PADS TO FIXED POINTS
Assemble 1 x M8 Washer onto
each M8 Hex Bolt (40 mm and
25 mm).
Insert into Pads as per the table.
REMOVE END CAPS FROM BARS
From the LockNLoad Bar Kit (sold separately), remove Plastite Screw from each
Bar end using a #2 Phillips Head Screwdriver and pull out End Caps from Bars.
Keep all parts aside for later installation.
6
45
Front and
Rear Pads M8 Hex Bolt 40 mm
Middle
Pads M8 Hex Bolt 25 mm

28-13-013-Rev5 4/8
CHECK LEG TO LEG MEASUREMENTS
With a Tape measure check leg to leg measurements are correct as per the
table. Ensure measurements are taken from the centre of the Legs as shown.
10
BAR SLOT COVERS
From the LockNLoad Bar Kit, cut
Bar Slot Covers as per the table
and press into underside channel
of each Bar end as shown.
NOTE - Bar Slot
Covers to be inserted
with lat side visible
9
REMOVE LEG COVERS
Using the keys supplied
in the LockNLoad Leg
Kit (sold separately),
remove all Leg Covers.
7INSERT LEGS
Slide the pre-assembled Leg
assemblies into the underside channel
of LockNLoad Bars.
If Leg assemblies
will not slide in,
loosen Screws to
increase gap.
8
LEG TO LEG MEASUREMENTS
Front Bar Middle Bar Rear Bar
1045 mm 980 mm 940 mm
BAR SLOT COVER CUT MEASUREMENTS
Front Bar Middle Bar Rear Bar
232 mm x2 200 mm x2 180 mm x2

28-13-013-Rev5 5/8
SECURE END CAPS TO BARS
Insert the End Caps as shown. A Rubber
Mallet can be used to assist installation.
Secure using Plastite Screw
(from LockNLoad Bar kit).
Tighten using a #2 Phillips
Head Screwdriver.
12 13
BAR FITMENT
Carefully place Bar assembly over Pads.
Take care not to damage vehicle.
Once positioned, locate the raised notches on base of Legs
into the recesses on Pads. Repeat for all Bars.
14
BAR SLOT COVERS (OUTSIDE LEG)
Measure the Bar channel outside of the Legs and subtract 20 mm from this
measurement. Using the remaining pieces of Slot Cover from Step 9, cut to
this length and insert into the underside channel of each Bar end as shown.
-20 mm
11
Front of vehicle

28-13-013-Rev5 6/8
CHECK BAR LEGS ARE SECURE
Check all Bar Legs are secure.
19
SECURE LEGS TO BARS
Tighten all M8 Set Screws to
9 Nm using a 13 mm Spanner.
18
LEVEL BARS
With vehicle on a level surface,
adjust all Bar angles to be level
using a Spirit Level.
The Bar angle can be adjusted
to reduce any wind noise. In
most cases this is achieved by
getting the Bar in-line with air
low parallel to the ground.
17
Air Flow
SECURE BARS TO PADS
From the LOCKN’LOAD Mounting kit,
assemble 1 x M6 Washer onto each
M6 Set Screw (30 mm and 20 mm)
as shown. Insert through centre hole
on Leg into Pad as per table.
15 Tighten all M6 set screws
to 7 Nm using 10 mm
Open Ended Spanner.
Do not over tighten.
16
Front
Pads
M6 Set
Screw
30 mm
Middle
Pads
M6 Set
Screw
20 mm
Rear
Pads
M6 Set
Screw
30 mm

28-13-013-Rev5 7/8
FIT LEG COVERS
Using the keys and
Covers supplied in the
LockNLoad Leg Kit, it
and lock all Leg Covers.
23 BAR KEYS
Place one key on the vehicle key ring
and put the other away safely, or
store with the spare vehicle key.
Write the key number (which is stamped
on the key) in the box provided.
Replacement keys are available from
Yakima stockists, visit www.yakima.com.au
or www.yakima.co.nz to ind your
nearest store or contact us directly on
1800 143 548 (AU) or 0800 4776 722 (NZ).
20 21
Key Number:

28-13-013-Rev5 8/8
www.yakima.com.au
YAKIMA PRODUCTS, INC.
4101 Kruse Way
Lake Oswego, OR
97035-2541
USA
888 925 4621
YAKIMA AUSTRALIA PTY. LTD
17 Hinkler Court
Brendale, QLD 4500
Australia
1800 143 548