Yamaha SRS10ML53 User manual

DIC183
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OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
USO E MANUTENZIONE
INSTRUKTIONSBOK
OMISTAJAN KÄSIKIRJA
EIERHÅNDBOK
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Les denne håndboken nøye før du tar kjøretøyet i bruk.
Lue tämä käsikirja huolellisesti ennen moottorikelkan käyttöä.
Läs den här instruktionsboken noga innan snöskotern används.
Leggere attentamente questo manuale prima di utilizzare questo veicolo.
Read this manual carefully before operating this vehicle.
Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
SW1AML53J
SW1AML62J
SW1AXS41J
SW1AXS37J
SW1AXL41J
SW1ABL53J
8KC-F8199-S1

DIC183
PRINTED IN U.S.A.
ESU12520
Original instructions
Notice originale
Istruzioni originali
Bruksanvisning i original
Alkuperäiset ohjeet
Opprinnelige instruksjoner

Read this manual carefully
before operating this vehicle.
OWNER’S MANUAL
SW1AML53J
SW1AML62J
SW1AXS41J
SW1AXS37J
SW1AXL41J
SW1ABL53J
8KC-F8199-S1-E0
U8KCS1E0.book Page 1 Tuesday, May 16, 2017 5:42 PM

Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
EC Declaration of Conformity
conforming to Directive 2006/42/EC
(Make, model)
2014/30/EU
– – – – – –
General Manager
Engineering Div., RV Business Unit
YAMAHA MOTOR CO., LTD.
Signature
Date of Issue
Akihiro Tsuzuki
11, January, 2017
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
Authorized Representative
(Title and/or number and date of issue of the other Directives of EEC)
to which this declaration applies, conforms to the essential
health and safety requirements of Directive 2006/42/EC
and to the other relevant Directive of EEC
(If applicable)
To effect correct application of the essential health and safety
requirements stated in the Directives of EEC, the following-
standards and/or technical specifications were consulted:
(If applicable)
(Title and/or number and date of issue of standards and/or specifications)
SRS10ML53(SW1AML53) (4UF8MS20 JT000001-)
SRS10ML62(SW1AML62) (4UF8MT20 JT000001-)
SRS10XS41(SW1AXS41) (4UF8ME40 JT000001-)
SRS10XS37(SW1AXS37) (4UF8MM20 JT000001-)
SRS10XL41(SW1AXL41) (4UF8MD40 JT000001-)
SRS10BL53(SW1ABL53) (4UF8MF40 JT000001-)
U8KCS1E0.book Page 1 Tuesday, May 16, 2017 5:42 PM

Table of Contents
Foreword ...................................................... 2
General Information.................................3-13
Snowmobile Identification............................3
Control Locations.........................................3
Gasoline-Oil .................................................3
Engine Break-In ...........................................4
Drive Belt Break-In ....................................... 4
Cold Drive-Away Function ...........................5
Speedometer/Tachometer/Digital Gauge ....5
Diagnostic Codes.........................................6
Handlebar Tilt...............................................7
Exhaust System ...........................................7
Air-Intake Silencer........................................7
Cooling System............................................8
Battery..........................................................8
Jump-Starting ..............................................8
Drive Clutch and Driven Clutch....................9
Drive Clutch/Driven Clutch Alignment .......10
Fuel Pump..................................................10
Track/Track Studs ......................................10
Paddle Track (On Equipped Models) .........10
Reverse Operation ..................................... 10
Access Panel/Hood ...................................11
Removable Seat.........................................12
Heated Seat ...............................................12
Towing........................................................13
Operating Instructions...........................14-17
Pre-Start.....................................................14
Starting and Stopping Engine....................15
Braking....................................................... 15
Emergency Stopping .................................16
Throttle/Ignition Monitor Switch................. 16
Lubrication.............................................18-20
Chain Case................................................. 18
Replacing Lubricant ................................... 19
Rear Suspension........................................ 20
Maintenance ......................................... 21-43
Periodic Maintenance Checklist ................21
Fuel System ...............................................22
Checking Engine Oil Level .........................22
Changing Engine Oil/Filter .........................22
Coolant Level .............................................24
Air Filter ......................................................24
Spark Plugs................................................25
Checking/Adjusting Valve Clearance .........25
Battery........................................................25
Fuses..........................................................28
Brake System.............................................28
Burnishing Brake Pads ..............................31
Chain Tension.............................................31
Drive Belt....................................................32
Track Tension .............................................33
Track Alignment .........................................35
Suspension ................................................36
Adjusting Skid Frame Rear Shock (Fox
QS3)........................................................39
Adjusting Rear Spring Pre-Load ................39
Lights .........................................................40
Ski Wear Bars.............................................41
Adjusting Ski Stance ..................................42
Single Wear Bar .........................................42
Dual Wear Bar ............................................42
Rail Wear Strips..........................................43
Performance Tips ................................. 44-45
Preparation for Storage ..............................46
Preparation after Storage ...........................47
Snowmobile Safety Rules...........................48
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1
Reference Information
Write the appropriate information for your Yamaha Snowmobile in the spaces below.
Always use these numbers when referring to your snowmobile.
Model: _______________________________________________________
Date of Purchase: _____________________________________________
Vehicle Identification Number: ___________________________________
Engine Serial Number: __________________________________________
Your Yamaha Dealer: __________________________________________
Address: _____________________________________________________
Phone: _______________________________________________________
WARNING
A snowmobile is a very high performance vehicle. Because it does acceler-
ate rapidly and is capable of very high speeds, it should not be operated by a
novice or an inexperienced operator. Never accelerate rapidly or drive at
high speed beyond the limits of visibility or without being totally familiar with
the terrain and what lies in front of you. Obey speed limits and never operate
at speeds that do not allow adequate maneuvering and stopping distances.
Read and study the entire Owner’s Manual. Failure to follow this warning
could result in personal injury to yourself or others.
Personal Injury
• To avoid injury to yourself and others, NEVER operate the snowmobile with-
out first reading and understanding this manual; then follow the instructions
and heed the warnings given.
• USE COMMON SENSE.
• DON’T DRINK and DRIVE.
• STAY IN CONTROL at ALL TIMES.
• TELL YOUR FRIENDS. If you see a friend operating a snowmobile reck-
lessly, at excessive speeds, while intoxicated, or in other unsafe ways, don’t
wait until it is too late to warn of the consequences of snowmobile misuse.
Such conduct endangers everyone. TAKE AN ACTIVE ROLE IN THE
SAFETY OF YOURSELF AND OTHERS.
Parts and Accessories
When in need of replacement parts, oil, or accessories for your Yamaha Snowmo-
bile, be sure to only use GENUINE YAMAHA PARTS, OIL, AND ACCESSO-
RIES. Only genuine Yamaha parts, oil, and accessories are engineered to meet the
standards and requirements of your Yamaha Snowmobile. For a complete list of
accessories, refer to the current Yamaha Accessory Catalog. To aid in service and
maintenance procedures on these snowmobiles, an Illustrated Parts Manual and a
Service Manual are available through your local Yamaha Snowmobile dealer.
U8KCS1E0.book Page 1 Tuesday, May 16, 2017 5:42 PM

2
Foreword
Congratulations! You have chosen a quality Yamaha Snowmobile designed and
assembled to give dependable service. Be sure, as the owner/operator of a Yamaha
Snowmobile, to become thoroughly familiar with its basic operation, maintenance,
and off-season storage procedures. Read this manual before operating the snowmo-
bile to learn safe and proper use of your new Yamaha Snowmobile. Always operate
the snowmobile within your level of skill and current terrain conditions.
The Owner’s Manual and Snowmobile Decals display the words Warning, Caution,
and Note to emphasize important information. The symbol WARNING identifies
personal safety-related information. Be sure to follow the directive because it deals
with the possibility of serious personal injury or even death. A CAUTION identifies
unsafe practices which may result in snowmobile-related damage. Follow the direc-
tive because it deals with the possibility of damaging part or parts of the snowmobile.
The symbol NOTE: identifies supplementary information worthy of particular
attention.
This manual covers operator-related maintenance, operating instructions, and offsea-
son storage instructions. If major repair or service is ever required, contact an autho-
rized Yamaha Snowmobile dealer for professional service.
At the time of publication, all information and illustrations were technically correct.
Some illustrations used in this manual are used for clarity purposes only and are not
designed to depict actual conditions. Because Yamaha constantly refines and
improves its products, no retroactive obligation is incurred.
This Owner’s Manual should be considered a permanent part of the snowmobile and
must remain with the snowmobile at the time of resale. If the snowmobile changes
ownership more than once, contact your Yamaha.
Every Yamaha Snowmobile meets or exceeds the standards of the Snowmobile
Safety and Certification Committee and displays the SSCC decal. Yamaha endorses
and encourages the safe use of all snowmobiles. Always wear a helmet and eye pro-
tection. Drive with caution, observe all state and local regulations, and respect the
rights of others. ISMA members like Yamaha do their part to improve trails, sponsor
events, and generally support the sport of snowmobiling. As a member of the
National Snowmobile Foundation, Yamaha promotes snowmobiling through educa-
tion, charity, and research programs.
© 2017 Yamaha
NOTE: This mark identifies the recommended fuel for this vehicle as
specified by European regulation (EN228).
NOTE: Check that gasoline nozzle has the same identifier when fueling.
E10
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3
General Information
Snowmobile Identification
The snowmobile has two important iden-
tification numbers. The Vehicle Identifi-
cation Number (VIN) is stamped into the
tunnel near the right-side footrest and on
a decal beneath the seat. The decal also
displays pertinent production informa-
tion. The Engine Serial Number (ESN) is
stamped into the crankcase of the engine.
0726-383
These numbers are required by the dealer
to complete warranty claims properly. No
warranty will be allowed by Yamaha Inc.
if the engine serial number or VIN is
removed or mutilated in any way.
Always provide the snowmobile name,
VIN, and ESN when contacting an autho-
rized Yamaha Snowmobile dealer for
parts, service, accessories, or warranty. If
the complete engine must be replaced,
ask the dealer to notify Yamaha for cor-
rect registration information.
Control Locations
Shown are the typical control locations
for Yamaha snowmobiles. Location of a
specific control will vary according to
model.
0749-256C
Gasoline-Oil
Recommended Gasoline
The recommended gasoline to use is 91
octane premium unleaded (PON for
North America) or 95 octane premium
unleaded (RON for Europe). In many
areas, oxygenates are added to the gaso-
line. Oxygenated gasolines containing up
to 10% ethanol are acceptable gasolines.
When using ethanol blended gasoline, it is
not necessary to add a gasoline antifreeze
since ethanol will prevent the accumula-
tion of moisture in the fuel system.
Recommended Engine Oil
The recommended oil to use is Semi-
Synthetic YAMALUBE 0W-30 oil.
VIN
Accessory Outlet
Brake Lever Lock
Brake Lever
Headlight Dimmer Switch
Thumb Warmer/
Handlebar Warmer Switches
Seat Warmer Switch (if equipped)
Emergency Stop Switch
Reverse Switch
Throttle Lever
Ignition Switch
Heated Shield Outlet
(if equipped)
CAUTION
If a situation arises wherein 91 octane
gasoline is not available, 89 or 87
octane gasoline can be substituted;
however, do not prolong the usage of
89 or 87 octane gasoline as it will
cause poor engine performance.
CAUTION
Any oil used in place of the recom-
mended oil could cause serious
engine damage.
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4
After 800 km (500 miles) of operating,
the engine oil must changed and the oil
filter replaced. The engine oil should be
changed every 4000 km (2500 miles)
before prolonged storage and the oil filter
should be changed every 20,000 km
(12,500 miles).
Filling Gas Tank
Since gasoline expands as its temperature
increases, the gas tank must be filled to
its rated capacity only. Expansion room
must be maintained in the tank particu-
larly if the tank is filled with cold gaso-
line and then moved to a warm area.
Also, if the snowmobile is to remain on a
trailer after filling the gas tank, the bed of
the trailer must be maintained level to
prevent gasoline from draining out
through the gas tank vent hose.
This snowmobile features a 15.9 L
(4.2 US gallon) auxiliary gas tank. A sep-
arate gas tank cap is located beneath the
cowling just behind the operator seat.
The auxiliary tank is plumbed directly
into the main gas tank.
YM-126
To access the spare belt location along
with the tool kit, the storage box lid, aux-
iliary gas tank cap, and storage tray must
be removed.
When installing the storage tray, ensure it
is properly pushed all the way down into
position. If not, the storage box lid will
not sit properly.
Engine Break-In
The engine (when new or rebuilt)
requires a short break-in period before
the engine is subjected to heavy load con-
ditions.
This engine does not require any pre-
mixed fuel during the break-in period.
There is never a more important period in
the life of the engine than the first 500
km (300 miles).
Since the engine is brand new, do not put
an excessive load on it for the first 500
km (300 miles). The various parts in the
engine wear and polish themselves to the
correct operating clearances. During this
period, prolonged full throttle operation
or any condition that might result in
engine overheating must be avoided.
0-160 km (0–100 miles): Avoid pro-
longed operation above 6000 RPM.
160-500 km (100–300 miles): Avoid pro-
longed operation above 8000 RPM.
500 km (300 miles) and beyond: The
snowmobile can now be operated nor-
mally.
NOTE: After 800 km (500 miles) of
operation, the engine oil must be
changed and the oil filter replaced.
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the snowmobile.
Drive Belt Break-In
Drive belts require a break-in period of 40
km (25 miles). Drive the snowmobile for
40 km (25 miles) at 3/4 throttle or less. By
revving the engine up and down (but not
exceeding 100 km/h [60 mph]), the
exposed cord on the side of a new belt will
be worn down. This will allow the drive
belt to gain its optimum flexibility and
will extend drive belt life.
WARNING
Always fill the gas tank in a well-ven-
tilated area. Never add gasoline to
the snowmobile gas tank near any
open flames or with the engine run-
ning. DO NOT SMOKE while filling
the gas tank. Do not sit on the snow-
mobile without first installing the gas
tank cap.
U8KCS1E0.book Page 4 Wednesday, May 17, 2017 9:44 AM

5
 NOTE: Before starting the snow-
mobile in extremely cold tempera-
tures, the drive belt should be
removed and warmed up to room
temperature. Once the drive belt is
at room temperature, install the
drive belt.
Cold Drive-Away Function
On these models, there is a “cold drive-
away” function incorporated within the
ECM.
When cold-starting the engine, the cool-
ant temperature warning icon will illumi-
nate and the LOW TEMP display on the
readout screen will begin to flash. With
the engine in this temperature range, the
RPM “limit” of the engine will be below
drive system engagement speed. As the
engine warms, the coolant temperature
warning icon will begin to flash, the
TEMP display will continue to flash, and
the RPM “limit” of the engine will
increase allowing the snowmobile to
move without full-throttle operation.
When the engine reaches proper operat-
ing temperature, the coolant temperature
warning icon and the LOW TEMP dis-
play will go out.
Speedometer/Tachometer/
Digital Gauge
CWI-050A
A. Coolant Temperature Indicator
The indicator and LOW TEMP display
will cease to flash when the engine
reaches proper operating temperature.
If the coolant temperature rises too far
above proper operating temperature, the
indicator will flash a warning (alert) and
the engine will “surge” to alert the opera-
tor. If the coolant temperature rises to a
critical point above proper operating tem-
perature, the indicator will cease flashing
and will remain constantly illuminated.
NOTE: If the indicator is con-
stantly on, the engine will shut off if
vehicle speed is reduced to 1.5 km-
h (0.9 MPH) or slower.
B. High Beam Indicator
The indicator is on whenever the high
beam mode is selected by the headlight
switch.
C. Oil Pressure Indicator
The indicator relates to engine oil pres-
sure, not the oil level; however, if the oil
level is low, it may affect oil pressure. If
oil pressure is lost, check the oil level
(see page 22).
CAUTION
Never run the engine with the drive
belt removed. Excessive revving of
the engine could result in serious
engine damage and drive clutch
failure.
CAUTION
It is extremely important that the
engine is properly warmed up before
subjecting the engine to high speed
operation or heavy loads. The engine
should be allowed to idle at least 3-4
minutes before it is operated at more
than 1/2 throttle. In extremely cold
conditions, the warm-up time will be
longer. Cold seizure and piston scuff-
ing caused by insufficient warm-up
will not be covered by warranty. Also,
do not idle the engine for excessively
long periods of time.
CAUTION
If the indicator is illuminated, stop the
engine immediately and allow it to
cool down. If unable to either deter-
mine or remedy the problem, take the
snowmobile to an authorized Yamaha
Snowmobile dealer for service. If not
under warranty, this service is at the
discretion and expense of the snow-
mobile owner.
Upper Left
Button
Lower Left
Button
Upper Right
Button
Lower Right
Button
U8KCS1E0.book Page 5 Tuesday, May 16, 2017 5:42 PM