Yamazaki mazak Integrex e series Owner's manual

PROGRAMMING MANUAL

INTEGREX e series

INTEGREX i series

VORTEX i series

Programming Data for Post Processors

Manual No.: HA12PB0013E

Serial No.:

Before using this machine and equipment, fully understand the contents of this

manual to ensure proper operation. Should any questions arise, please ask the

nearest Technical Center or Technology Center.

IMPORTANT NOTICE

1. Be sure to observe the safety precautions described in this manual and the contents of the

safety plates on the machine and equipment. Failure may cause serious personal injury or

material damage. Please replace any missing safety plates as soon as possible.

2. No modifications are to be performed that will affect operation safety.

3. For the purpose of explaining the operation of the machine and equipment, some illustrations

may not include safety features such as covers, doors, etc. Before operation, make sure all

such items are in place.

4. This manual was considered complete and accurate at the time of publication, however, due to

our desire to constantly improve the quality and specification of all our products, it is subject

to change or modification. If you have any questions, please contact the nearest Technical

Center or Technology Center.

5. Always keep this manual near the machinery for immediate use.

6. If a new manual is required, please order from the nearest Technical Center or Technology

Center with the manual No. or the machine name, serial No. and manual name.

Issued by Manual Publication Section, YAMAZAKI MAZAK CORPORATION, Japan

04.2017

Original Instructions

Serial No. 294060

AVANS 294060

Serial No. 294060

C-1

CONTENTS

1INTRODUCTION................................................................................. 1-1

2MACHINE INFORMATION.................................................................. 2-1

2-1 Controlled Axis Information ................................................................................2-1

2-1-1 Composition of controlled axes .............................................................................2-1

2-1-2 Outline of the machine structure............................................................................2-5

2-1-3 Machine stroke......................................................................................................2-6

2-1-4 Input limitation.....................................................................................................2-15

2-1-5 Rotating speed....................................................................................................2-15

2-1-6 Rapid feed rate....................................................................................................2-19

2-1-7 Cutting feed rate..................................................................................................2-22

2-2 Magazine..........................................................................................................2-28

2-2-1 INTEGREX i........................................................................................................2-28

2-2-2 INTEGREX i-S ....................................................................................................2-28

2-2-3 INTEGREX i-ST..................................................................................................2-28

2-2-4 INTEGREX e-H...................................................................................................2-29

2-2-5 INTEGREX e-H-S ...............................................................................................2-29

2-2-6 INTEGREX e-H-ST .............................................................................................2-29

2-2-7 INTEGREX i-V ....................................................................................................2-30

2-2-8 INTEGREX e-V...................................................................................................2-30

2-2-9 VORTEX i-V........................................................................................................2-31

3NC COMMAND ................................................................................... 3-1

3-1 Programming Format..........................................................................................3-1

3-1-1 Words and addresses ...........................................................................................3-1

Serial No. 294060

C-2

3-1-2 Control out, control in............................................................................................3-2

3-1-3 Optional block skip................................................................................................3-2

3-1-4 Program end.........................................................................................................3-2

3-1-5 Program file name.................................................................................................3-2

3-2 Command...........................................................................................................3-3

4MACHINING PROGRAM..................................................................... 4-1

4-1 Set Up ................................................................................................................4-1

4-1-1 Setting of workpiece origin ....................................................................................4-1

4-1-2 Parameter of tool length offset. .............................................................................4-1

4-1-3 Parameter for Nose / Tool radius compensation....................................................4-2

4-2 Programming Composition.................................................................................4-3

4-2-1 Programming composition.....................................................................................4-3

4-2-2 Method of making program....................................................................................4-4

4-3 Preparation Motion for Machining.......................................................................4-7

4-3-1 Sample program....................................................................................................4-7

4-3-2 Preparation for machining .....................................................................................4-7

4-4 Machining Motion .............................................................................................4-15

4-4-1 Turning program..................................................................................................4-15

4-4-2 Hole machining program.....................................................................................4-23

4-4-3 3-axis machining program...................................................................................4-28

4-4-4 4-axis machining program...................................................................................4-34

4-4-5 5-axis machining program...................................................................................4-38

4-5 End Motion for Machining.................................................................................4-47

4-5-1 Sample program..................................................................................................4-47

Serial No. 294060

C-3

4-5-2 End motion..........................................................................................................4-47

4-6 Programming for Compound Machining (ST Specification)..............................4-49

4-6-1 Function of programming for compound machining.............................................4-49

4-6-2 Sample programs................................................................................................4-58

5SUPPLEMENT.................................................................................... 5-1

5-1 Detail of Preparatory Function............................................................................5-2

5-2 Detail of Miscellaneous Function......................................................................5-63

5-3 Restriction of Combination ...............................................................................5-75

Serial No. 294060

C-4

E

SAFETY PRECAUTIONS

This manual is prepared only for the function or the device which is specified in the title of this manual.

Therefore, you are required to carefully read and understand the operating manual of the machine,

especially the section describing safety precautions, before using or operating the function or the device.

Serial No. 294060

INTRODUCTION 1

1-1

1 INTRODUCTION

This manual contains information for post processor to create EIA/ISO program according to the

machine. This manual can be used as an EIA/ISO programming manual.

This manual describes the machines of the INTEGREX e-series, INTEGREX i-series, and

VORTEX i-series.

The INTEGREX e-series and INTEGREX i-series are multi-tasking machines and support both

milling and turning. The VORTEX i-series is a machining center and supports milling only.

Note that the turning function is excluded from the descriptions of the VORTEX i-series.

Serial No. 294060

1INTRODUCTION

1-2

E

Serial No. 294060

MACHINE INFORMATION 2

2-1

2 MACHINE INFORMATION

2-1 Controlled Axis Information

This section describes Composition of controlled axes, machine specification, machine stroke,

input limitation, rotating speed, rapid feed rate and cutting feed rate.

2-1-1 Composition of controlled axes

This section indicates composition of controlled axes.

1. INTEGREX i/i-S/i-ST/e-H/e-H-S/e-H-ST

The axes of coordinates used for machine control are defined as follows:

X-axis

Refers to the vertical motion of the upper turret.

“+” (plus) indicates the upward direction (away from the spindle center);

“–” (minus) indicates the downward direction (towards the spindle center).

Z-axis

Refers to the transverse motion of the upper turret.

“+” (plus) indicates the rightward direction (away from the chuck);

“–” (minus) indicates the leftward direction (towards the chuck).

C-axis

Refers to the rotation of the work spindle.

“+” (plus) indicates the right-hand rotation (CW);

“–” (minus) indicates the left-hand rotation (CCW).

Y-axis

Refers to the longitudinal motion of the upper turret.

“+” (plus) indicates the forward direction (to the front);

“–” (minus) indicates the backward direction (to the rear).

C2-axis

Refers to the rotation of the secondary spindle.

“+” (plus) indicates the left-hand rotation (CCW);

“–” (minus) indicates the right-hand rotation (CW).

W-axis

Refers to the transverse motion of the secondary headstock.

“+” (plus) indicates the rightward direction;

“–” (minus) indicates the leftward direction.

X2-axis

Refers to the vertical motion of the lower turret.

“+” (plus) indicates the downward direction (away from the spindle center);

“–” (minus) indicates the upward direction (towards the spindle center).

Z2-axis

Refers to the transverse motion of the lower turret.

“+” (plus) indicates the rightward direction;

“–” (minus) indicates the leftward direction.

Serial No. 294060

2MACHINE INFORMATION

2-2

X

Y

+

–

C2

+

–

W

C

–

+

–

+

Z2

–

+

Z

X2

+

–

Serial No. 294060

MACHINE INFORMATION 2

2-3

2. INTEGREX e-V

The axes of coordinates used for machine control are defined as follows:

Note: The axes of coordinates are defined with the operator standing and facing the front of

the machine.

X-axis

Axis of transverse motion of the table

“+” (plus) indicates the leftward direction;

“-” (minus) indicates the rightward direction.

Y-axis

Axis of longitudinal motion of the milling spindle

“+” (plus) indicates the backward direction (to the rear);

“-” (minus) indicates the forward direction (to the front).

Z-axis

Axis of vertical motion of the milling headstock

“+” (plus) indicates the upward direction;

“-” (minus) indicates the downward direction.

B-axis

Rotation of the milling spindle

“+” (plus) indicates the right-hand rotation (CW);

“-” (minus) indicates the left-hand rotation (CCW), as viewed from the operator door.

C-axis

Rotation of the table

“+” (plus) indicates the right-hand rotation (CW);

“-” (minus) indicates the left-hand rotation (CCW), as viewed from above.

X

Z

C

Rotation of the pallet

Y

+

–

+

–

Rotation of the milling

spindle

B

+

–

Serial No. 294060

2MACHINE INFORMATION

2-4

3. INTEGREX i-V/VORTEX i-V

The axes of coordinates used for machine control are defined as follows:

Note: The axes of coordinates are defined with the operator standing and facing the front of

the machine.

X-axis

Axis of transverse motion of the table

“+” (plus) indicates the leftward direction;

“-” (minus) indicates the rightward direction.

Y-axis

Axis of longitudinal motion of the milling spindle

“+” (plus) indicates the backward direction (to the rear);

“-” (minus) indicates the forward direction (to the front).

Z-axis

Axis of vertical motion of the milling headstock

“+” (plus) indicates the upward direction;

“-” (minus) indicates the downward direction.

B-axis

Rotation of the milling spindle

“+” (plus) indicates the right-hand rotation (CW);

“-” (minus) indicates the left-hand rotation (CCW), as viewed from the operator door.

C-axis

Rotation of the table

“+” (plus) indicates the right-hand rotation (CW);

“-” (minus) indicates the left-hand rotation (CCW), as viewed from above.

X

Z

Y

+

–

+

–

+

Rotation of

the spindle

Rotation of

the pallet

B

+

–

+

C

Serial No. 294060

MACHINE INFORMATION 2

2-5

2-1-2 Outline of the machine structure

This section indicates outline of the machine structure.

1. INTEGREX i/e-H/i-V/e-V

:Applicable, -: Not applicable

Number of

simultaneously

controlled axes

Kind of machining

Structure

Axis direction during

home return

4/5 axis (Note)

Multi-tasking machine



Spindle No. 1

-Z

-

Spindle No. 2



upper turret

-

lower turret

Note: It is 5 axis when there is option of simultaneously controlled 5 axes, it is 4 axis when

there is not.

2. INTEGREX i-S/e-H-S

:Applicable, -: Not applicable

Number of

simultaneously

controlled axes

Kind of machining

Structure

Axis direction during

home return

4/5 axis (Note)

Multi-tasking machine



Spindle No. 1

-Z



Spindle No. 2



upper turret

-

lower turret

Note: It is 5 axis when there is option of simultaneously controlled 5 axes, it is 4 axis when

there is not.

3. INTEGREX i-ST/e-H-ST

:Applicable, -: Not applicable

Number of

simultaneously

controlled axes

Kind of machining

Structure

Axis direction during

home return

4/5 axis (Note)

Multi-tasking machine



Spindle No. 1

-Z



Spindle No. 2



upper turret



lower turret

Note: It is 5 axis when there is option of simultaneously controlled 5 axes, it is 4 axis when

there is not.

4. VORTEX i-V

:Applicable, -: Not applicable

Number of

simultaneously

controlled axes

Kind of machining

Structure

Axis direction during

home return

4/5 axis (Note)

Vertical machining center

-

Turning spindle

-Z



Mill Spindle

Note : It is 5 axis when there is option of simultaneously controlled 5 axes, it is 4 axis when

there is not.

Serial No. 294060

2MACHINE INFORMATION

2-6

2-1-3 Machine stroke

This section indicates axis stroke.

1. Axis stroke

A. INTEGREX i/e-H

+Y

-Y

Y stroke

Y

Home Position

Holder

end

-Z stroke

X stroke

X

Home Position

Z

Home Position

Z stroke

+Z stroke

Spindle

center

-B stroke

+B stroke

B

Home Position

B stroke

W

Home Position

W stroke

Serial No. 294060

MACHINE INFORMATION 2

2-7

Machine specification

Xmax

Xmin

Ymax

Ymin

Zmax

Zmin

Bmax

Bmin

Unit

mm

(in)

mm

(in)

mm

(in)

deg

i-100

-

0

(0)

-450

(-17.72)

105

(4.13)

-105

(-4.13)

84

(3.31)

-485

(-19.09)

210

-30

i-150

-

-370

(-14.57)

100

(3.94)

-100

(-3.94)

0

(0)

-435

(-17.13)

190

-10

i-200

1000U

-615

(-24.21)

130

(5.12)

[125

(4.92)]

-130

(-5.12)

[-125

(-4.92)]

497

(19.57)

-580

(-22.83)

210

-30

1500U

1005

(39.57)

i-300

1000U

497

(19.57)

1500U

1005

(39.57)

2500U

1983

(78.07)

i-400

1000U

497

(19.57)

1500U

1005

(39.57)

2500U

1983

(78.07)

e-420H

1500U

5

(0.20)

-840

(-33.07)

210

(8.27)

-210

(-8.27)

1143

(45.00)

-440

(-17.32)

3000U

2673

(105.24)

e-500H

1500U

-865

(-34.06)

250

(9.84)

-250

(-9.84)

1098

(43.23)

-500

(-19.69)

3000U

2622

(103.23)

4000U

3638

(143.23)

e-670H

3000U

-1020

(-40.16)

345

(13.58)

-325

(-12.80)

2382

(93.78)

-740

(-29.13)

4000U

3398

(113.78)

6000U

5430

(213.78)

e-800H

4000U

-1295

(-50.98)

400

(15.75)

-400

(-15.75)

3640

(143.31)

6000U

5640

(222.05)

8000U

7640

(300.79)

Note : The value in [ ] shows the stroke of MATRIX-mounted machines.

Serial No. 294060

2MACHINE INFORMATION

2-8

Machine specification

Wmax

Wmin

C

Holder end

Spindle

center

Without

steady rest

With

steady rest

Unit

mm

(in)

deg

mm

(in)

mm

(in)

i-100

-

0

(0)

-807

(-31.77)

-

±360

[Cycloid

type]

80

(3.15)

-400

(-15.75)

i-150

-

-300

(-11.81)

-320

(-12.60)

i-200

1000U

-1026

(-40.39)

170

(6.69)

-490

(-19.29)

1500U

-1562

(-61.50)

i-300

1000U

-1026

(-40.39)

1500U

-1562

(-61.50)

2500U

-2250

(-88.58)

i-400

1000U

-1026

(-40.39)

1500U

-1562

(-61.50)

2500U

-2250

(-88.58)

e-420H

1500U

-1505

(-59.25)

-1335

(-52.56)

249

(9.80)

-715

(-28.15)

3000U

-3035

(-119.49)

-2769

(-109.02)

e-500H

1500U

1

(0.04)

-1466

(-57.72)

-1157.8

(-45.58)

300

(11.81)

-850

(-33.46)

3000U

-2990

(-117.72)

-2681.8

(-105.58)

4000U

-

-3528

(-138.90)

e-670H

3000U

-2879

(-113.35)

-2690

(-105.91)

-1005

(-39.57)

4000U

-3890

(-153.15)

-3480

(-137.01)

6000U

-

-5054

(-198.98)

e-800H

4000U

0

(0)

-4055

(-159.65)

-1275

(-50.20)

6000U

-5010

(-197.24)

8000U

-6870

(-270.47)

Serial No. 294060

MACHINE INFORMATION 2

2-9

B. INTEGREX i-S/e-H-S

Machine specification

Xmax

Xmin

Ymax

Ymin

Zmax

Zmin

Bmax

Bmin

Unit

mm

(in)

mm

(in)

mm

(in)

deg

i-100S

-

0

(0)

-450

(-17.72)

105

(4.13)

-105

(-4.13)

419

(16.50)

-485

(-19.09)

210

-30

i-100BARTAC-S

-

i-200S

1000U

-615

(-24.21)

130

(5.12)

-130

(-5.12)

497

(19.57)

-580

(-22.83)

1500U

1005

(39.57)

i-300S

1500U

2500U

1983

(78.07)

i-400S

1500U

1005

(39.57)

2500U

1983

(78.07)

e-420H-S

1500U

5

(0.197)

-840

(-33.071)

210

(8.268)

-210

(-8.268)

948

(37.323)

-440

(-17.323)

3000U

2673

(105.236)

e-500H-S

1500U

-865

(-34.055)

250

(9.843)

-250

(-9.843)

1098

(43.228)

-500

(-19.685)

3000U

2622

(103.228)

e-670H-S

3000U

-1020

(-40.157)

345

(13.583)

-325

(-12.795)

2382

(93.78)

-740

(-29.134)

4000U

3398

(133.78)

+Y

-Y

Y

Home Position

Holder

end

Y stroke

X stroke

-Z stroke

+Z stroke

Z stroke

Z

Home Position

W stroke

Spindle

center

W

Home Position

-B stroke

+B stroke

B

Home Position

B stroke

X

Home Position

Serial No. 294060

2MACHINE INFORMATION

2-10

Machine specification

Wmax

Wmin

C

Holder end

Spindle

center

Without

steady rest

With

steady rest

Unit

mm

(in)

deg

mm

(in)

mm

(in)

i-100S

-

0

(0)

-903

(-35.55)

-

±360

[Cycloid

type]

80

(3.15)

-400

(-15.75)

i-100BARTAC-S

-

i-200S

1000U

-1066

(-41.97)

170

(6.69)

-490

(-19.29)

1500U

-1574

(-61.96)

i-300S

1500U

2500U

-2175

(-85.63)

i-400S

1500U

-1574

(-61.97)

2500U

-2175

(-85.63)

e-420H-S

1500U

2

(0.08)

-1370

(-53.94)

-1054

(-41.50)

249

(9.80)

-715

(-28.15)

3000U

-3078

(-121.18)

-2762

(-108.74)

e-500H-S

1500U

5

(0.20)

-1524

(-60.00)

-

300

(11.81)

-850

(-33.46)

3000U

-3048

(-120.00)

-2458

(-96.77)

e-670H-S

3000U

-1005

(-39.57)

4000U

-

-3209

(-126.34)

Serial No. 294060

MACHINE INFORMATION 2

2-11

C. INTEGREX i-ST/e-H-ST

Machine specification

X1max

X1min

Ymax

Ymin

Z1maz

Z1min

Bmax

Bmin

Unit

mm

(in)

mm

(in)

mm

(in)

deg

i-100ST

-

0

(0)

-450

(-17.72)

105

(4.13)

-105

(-4.13)

419

(16.5)

-485

(-19.09)

210

-30

i-100BARTAC-ST

-

i-200ST

1500U

-615

(-24.21)

130

(5.12)

-130

(-5.12)

1005

(39.57)

-580

(-22.83)

i-300ST

1500U

i-400ST

1500U

e-420H-ST

2000U

5

(0.197)

-840

(-33.071)

210

(8.268)

-210

(-8.268)

1648

(64.882)

-440

(-17.323)

Machine specification

Wmax

Wmin

X2max

X2min

Z2max

Z2min

C1

C2

Unit

mm

(in)

mm

(in)

mm

(in)

deg

i-100ST

-

0

(0)

-903

(-35.55)

0

(0)

-220

(-8.66)

542

(21.34)

-361

(-14.21)

±360

[Cycloid

type]

±360

[Cycloid

type]

i-100BARTAC-ST

-

i-200ST

1500U

-1539

(-60.59)

-230

(-9.06)

951

(37.44)

-437

(-17.20)

i-300ST

1500U

i-400ST

1500U

e-420H-ST

2000U

2

(0.08)

-1961

(-77.20)

2

(0.08)

-360

(-14.17)

1471

(57.913)

-422

(-16.614)

Machine specification

Holder end

Spindle center

Unit

mm

(in)

mm

(in)

i-100ST

-

80

(3.15)

-400

(-15.75)

i-100BARTAC-ST

-

i-200ST

1500U

170

(6.69)

-490

(-19.29)

i-300ST

1500U

i-400ST

1500U

e-420H-ST

2000U

249

(9.803)

-715

(-28.150)

+Y

-Y

+Y

-Y

Y

Home Position

Holder

end

Y stroke

X stroke

Z stroke

-Z stroke

+Z stroke

X Home

Position

Z

Home Position

Spindle

center

X2 stroke

W stroke

Z2 stroke

-Z2 stroke

+Z2 stroke

Serial No. 294060

2MACHINE INFORMATION

2-12

D. INTEGREX e-V/i-V

Machine specification

Xmax

Xmin

Ymax

Ymin

Zmax

Zmin

Bmax

Bmin

Unit

mm

(in)

mm

(in)

mm

(in)

deg

e-1060V

-

0

(0)

-1525

(-60.039)

5

(0.197)

-1055

(-41.535)

0

(0)

-1345

(-52.952)

120

-30

e-1250V/8

Single

-1875

(-73.818)

0

(0)

-1250

(-49.213)

2-pallet

e-1550V

-

-1550

(-61.023)

e-1600V/10

Single

-2165

(-85.236)

-1600

(-62.992)

2-pallet

-2315

(-91.142)

e-1850V

-

-3055

(-120.275)

-1850

(-72.834)

-1800

(-70.866)

i-500V/5

2-pallet

-1100

(-43.307)

-800

(-31.496)

-900

(-35.433)

i-630V/6

Single

-1425

(-56.102)

-1050

(-41.338)

-1050

(-41.338)

2-pallet

+

–

+

–

+

Y

Home Position

Y

center

Y

stroke

Z

stroke

Z

Home Position

X

Home Position

Spindle center

X stroke

B

stroke

+B

stroke

-B

stroke

Holder

end

Serial No. 294060

YAMAZAKI MAZAK INTEGREX e Series Owner's manual

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