YAMAZAKI MAZAK INTEGREX e Series Owner's manual

PROGRAMMING MANUAL
INTEGREX e series
INTEGREX i series
VORTEX i series
Programming Data for Post Processors
Manual No.: HA12PB0013E
Serial No.:
Before using this machine and equipment, fully understand the contents of this
manual to ensure proper operation. Should any questions arise, please ask the
nearest Technical Center or Technology Center.
IMPORTANT NOTICE
1. Be sure to observe the safety precautions described in this manual and the contents of the
safety plates on the machine and equipment. Failure may cause serious personal injury or
material damage. Please replace any missing safety plates as soon as possible.
2. No modifications are to be performed that will affect operation safety.
3. For the purpose of explaining the operation of the machine and equipment, some illustrations
may not include safety features such as covers, doors, etc. Before operation, make sure all
such items are in place.
4. This manual was considered complete and accurate at the time of publication, however, due to
our desire to constantly improve the quality and specification of all our products, it is subject
to change or modification. If you have any questions, please contact the nearest Technical
Center or Technology Center.
5. Always keep this manual near the machinery for immediate use.
6. If a new manual is required, please order from the nearest Technical Center or Technology
Center with the manual No. or the machine name, serial No. and manual name.
Issued by Manual Publication Section, YAMAZAKI MAZAK CORPORATION, Japan
04.2017
Copyright (C) 2016 YAMAZAKI MAZAK CORPORATION. All Rights Reserved.
Original Instructions
Serial No. 294060
Copyright (c) 2013 YAMAZAKI MAZAK CORPORATION. All rights reserved.
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AVANS 294060

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CONTENTS
1INTRODUCTION................................................................................. 1-1
2MACHINE INFORMATION.................................................................. 2-1
2-1 Controlled Axis Information ................................................................................2-1
2-1-1 Composition of controlled axes .............................................................................2-1
2-1-2 Outline of the machine structure............................................................................2-5
2-1-3 Machine stroke......................................................................................................2-6
2-1-4 Input limitation.....................................................................................................2-15
2-1-5 Rotating speed....................................................................................................2-15
2-1-6 Rapid feed rate....................................................................................................2-19
2-1-7 Cutting feed rate..................................................................................................2-22
2-2 Magazine..........................................................................................................2-28
2-2-1 INTEGREX i........................................................................................................2-28
2-2-2 INTEGREX i-S ....................................................................................................2-28
2-2-3 INTEGREX i-ST..................................................................................................2-28
2-2-4 INTEGREX e-H...................................................................................................2-29
2-2-5 INTEGREX e-H-S ...............................................................................................2-29
2-2-6 INTEGREX e-H-ST .............................................................................................2-29
2-2-7 INTEGREX i-V ....................................................................................................2-30
2-2-8 INTEGREX e-V...................................................................................................2-30
2-2-9 VORTEX i-V........................................................................................................2-31
3NC COMMAND ................................................................................... 3-1
3-1 Programming Format..........................................................................................3-1
3-1-1 Words and addresses ...........................................................................................3-1
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3-1-2 Control out, control in............................................................................................3-2
3-1-3 Optional block skip................................................................................................3-2
3-1-4 Program end.........................................................................................................3-2
3-1-5 Program file name.................................................................................................3-2
3-2 Command...........................................................................................................3-3
4MACHINING PROGRAM..................................................................... 4-1
4-1 Set Up ................................................................................................................4-1
4-1-1 Setting of workpiece origin ....................................................................................4-1
4-1-2 Parameter of tool length offset. .............................................................................4-1
4-1-3 Parameter for Nose / Tool radius compensation....................................................4-2
4-2 Programming Composition.................................................................................4-3
4-2-1 Programming composition.....................................................................................4-3
4-2-2 Method of making program....................................................................................4-4
4-3 Preparation Motion for Machining.......................................................................4-7
4-3-1 Sample program....................................................................................................4-7
4-3-2 Preparation for machining .....................................................................................4-7
4-4 Machining Motion .............................................................................................4-15
4-4-1 Turning program..................................................................................................4-15
4-4-2 Hole machining program.....................................................................................4-23
4-4-3 3-axis machining program...................................................................................4-28
4-4-4 4-axis machining program...................................................................................4-34
4-4-5 5-axis machining program...................................................................................4-38
4-5 End Motion for Machining.................................................................................4-47
4-5-1 Sample program..................................................................................................4-47
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4-5-2 End motion..........................................................................................................4-47
4-6 Programming for Compound Machining (ST Specification)..............................4-49
4-6-1 Function of programming for compound machining.............................................4-49
4-6-2 Sample programs................................................................................................4-58
5SUPPLEMENT.................................................................................... 5-1
5-1 Detail of Preparatory Function............................................................................5-2
5-2 Detail of Miscellaneous Function......................................................................5-63
5-3 Restriction of Combination ...............................................................................5-75
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E
SAFETY PRECAUTIONS
This manual is prepared only for the function or the device which is specified in the title of this manual.
Therefore, you are required to carefully read and understand the operating manual of the machine,
especially the section describing safety precautions, before using or operating the function or the device.
Serial No. 294060
Copyright (c) 2013 YAMAZAKI MAZAK CORPORATION. All rights reserved.
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INTRODUCTION 1
1-1
1 INTRODUCTION
This manual contains information for post processor to create EIA/ISO program according to the
machine. This manual can be used as an EIA/ISO programming manual.
This manual describes the machines of the INTEGREX e-series, INTEGREX i-series, and
VORTEX i-series.
The INTEGREX e-series and INTEGREX i-series are multi-tasking machines and support both
milling and turning. The VORTEX i-series is a machining center and supports milling only.
Note that the turning function is excluded from the descriptions of the VORTEX i-series.
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1INTRODUCTION
1-2
E
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MACHINE INFORMATION 2
2-1
2 MACHINE INFORMATION
2-1 Controlled Axis Information
This section describes Composition of controlled axes, machine specification, machine stroke,
input limitation, rotating speed, rapid feed rate and cutting feed rate.
2-1-1 Composition of controlled axes
This section indicates composition of controlled axes.
1. INTEGREX i/i-S/i-ST/e-H/e-H-S/e-H-ST
The axes of coordinates used for machine control are defined as follows:
X-axis
Refers to the vertical motion of the upper turret.
“+” (plus) indicates the upward direction (away from the spindle center);
“–” (minus) indicates the downward direction (towards the spindle center).
Z-axis
Refers to the transverse motion of the upper turret.
“+” (plus) indicates the rightward direction (away from the chuck);
“–” (minus) indicates the leftward direction (towards the chuck).
C-axis
Refers to the rotation of the work spindle.
“+” (plus) indicates the right-hand rotation (CW);
“–” (minus) indicates the left-hand rotation (CCW).
Y-axis
Refers to the longitudinal motion of the upper turret.
“+” (plus) indicates the forward direction (to the front);
“–” (minus) indicates the backward direction (to the rear).
C2-axis
Refers to the rotation of the secondary spindle.
“+” (plus) indicates the left-hand rotation (CCW);
“–” (minus) indicates the right-hand rotation (CW).
W-axis
Refers to the transverse motion of the secondary headstock.
“+” (plus) indicates the rightward direction;
“–” (minus) indicates the leftward direction.
X2-axis
Refers to the vertical motion of the lower turret.
“+” (plus) indicates the downward direction (away from the spindle center);
“–” (minus) indicates the upward direction (towards the spindle center).
Z2-axis
Refers to the transverse motion of the lower turret.
“+” (plus) indicates the rightward direction;
“–” (minus) indicates the leftward direction.
Serial No. 294060
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2MACHINE INFORMATION
2-2
X
Y
+
+
–
–
–
C2
+
–
W
C
–
+
+
–
+
Z2
–
+
Z
X2
+
–
Serial No. 294060
Copyright (c) 2013 YAMAZAKI MAZAK CORPORATION. All rights reserved.
Serial No. 294060