Yard Tuff YTF-4WEC User manual

4 Wheel Electric Cart
OWNER’S MANUAL
Model# YTF-4WEC
WARNING:
Carefully read and understand all ASSEMBLY AND OPERATION INSTRUCTIONS
before operating. Failure to follow the safety rules and other basic safety precautions
may result in serious personal injury.
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Thank you very much for choosing this product! For future reference, please complete the owner’s
record below:
Model: # YTF-4WEC Purchase Date: _______________
Save the receipt, the warranty, and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This product is designed for certain applications only. The manufacturer cannot be responsible for
issues arising from modification. We strongly recommend that this product not be modified and/or
used for any application other than that for which it was designed. If you have any questions relative
to a particular application, DO NOT use the product until you have first contacted us to determine if it
can, or should, be performed on the product.
For technical questions, please call 1-218-943-6290.
INTENDED USE
This Utility Wagon Cart Wheelbarrow is a 48V Lead Acid All Electric motor system, powered by 4
7Ah,336Wh Rechargeable Sealed Lead Acid Batteries and has the power/ability to haul loads at
a Max 15° degree Upward Slope; A Max Working Load Capacity of 660 lbs (300kgs) / Hauling
Capacity of 1000 lbs (460kgs) and 6 cu.ft of Capacity to load. Deep Cycle technology provides: fast
charge times, spill-proof design, better in the cold, high power output and low internal/vibration
resistance. Battery-powered units produce no smog and are quieter; Included is the All-Purpose
Modular Cargo Bed can be used as a flatbed by removing or folding the cargo panels.
TECHNICAL SPECIFICATIONS
GENERAL SAFETY RULES
WARNING:
DO NOT ride on the cart! No persons should ride on the cart.
WARNING:
Read and understand all instructions.Failure to follow all instructions listed below may result in
serious injury.
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Wear shoes with non-slip treads. Do not use the electric cart while barefoot or wearing sandals
or open toed shoes. Safety shoes or boots only.
3. Do not operate electric cart in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. This electric cart can create sparks which may ignite the dust or fumes.
4. Never operate your power cart in the rain or in tall wet grass. Remember, this is an electric
garden cart.
5. Keep children and by standers away while operating this cart. Distractions can cause you to
lose control.
6. When operating the machine, stand behind the machine and hold the handles firmly.
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Item
Rating
Loading Capacity
Battery Pack
Speed
Description
48 Volt DC/500W
300kgs/660lbs
48V,7Ah,336Wh Sealed Lead Acid
Forward:0-5km/h (0-3.1MPH) Variable, Reverse: 0-3.5km/h (0-2.2MPH) Variable

7. Do not operate the machine while riding on the machine.
8. Do not allow others to ride on the machine.
9. Do not use the machine when visibility is poor, because there is a risk of striking obstacles.
10. When operating the machine on rough ground, decrease speed and exercise caution.
11. When operating the machine in reverse and walking backward, watch behind you and be
careful not to slip or trip.
12. When using the machine, avoid soft ground to prevent overturn due to the shoulder of the
road collapsing.
13. Do not operate the machine on upward or downward slopes greater than 10°.
14. If you find an abnormality, stop the machine on flat ground. Before inspecting the machine,
step the brake lever and lock the brake, and then turn the power off.
15. Before operating the machine, make sure that the lock lever is fully pulled down and com-
pletely locked. If the lock is incomplete, there is a risk of accident or injury as the carrier or
bucket may be tilted and the objects fall when going downhill.
16. Be careful not to entangle the cords with the load or obstacles.
17. Use only manufacturer-recommended replacement parts and accessories.
CAUTION:
Do not allow persons to operate or assemble this Cart until they have read this manual and
have developed a thorough understanding of how the Electric cart works.
WARNING:
The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions or situations that could occur.It must be under-
stood by the operator that common sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
WORK AREA
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Keep children and by standers away while operating the electric cart. Distractions can cause
you to lose control.
• When operating the machine, stand behind the machine and hold the handles firmly.
PERSONAL SAFETY
• This is not a toy. Children should not be allowed to operate it.
• Stay alert, watch what you are doing and use common sense when operating an electric cart. Do
not use an electric cart while you are tired or under the influence of drugs, alcohol or medication.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as
dust mask,non-skid safety shoes, hard hat, heav-duty working gloves, and hearing protection
used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power
source and/or BATTERY pack, picking up or carrying the tool.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of
the cart in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts.
• Always wear protective goggles to protect your eyes from injury when using the electric cart.
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OPERATION ON SLOPE WARNINGS
• Be sure to decrease speed and exercise caution on slopes.
• Exercise caution when starting or stopping the machine on slopes.
• As the loads become less stable on slopes, firmly secure the load.
• As the machine becomes unstable depending on the condition of the road, keep the load to a
minimum.
• As the view is obscured on slopes, keep the height of the load to a minimum
• Never park the machine on steep slopes. Park the machine on flat ground, pull the brake lever
and lock the brake, and then turn the power off.
• Do not change the direction or speed mode on steep slopes.
• Do not release the switch trigger on upward slopes. The machine may go in reverse and cause
an accident.
• Make sure that the remaining battery capacity is enough before operating on slopes. If the
remaining battery capacity is not enough, charge the battery or replace it with a charged one.
LOADING OBJECTIVE WARNINGS
• Do not overload objects. When loading objects, be sure to follow the instructions and load limits
in the manual.
• Firmly secure the objects.
• Load the objects within the carrier or bucket. If the objects protrude from the carrier or bucket,
there is a risk of accidents due to the objects falling or contact obstacles such as walls.
• Be sure that loaded objects are below eye level. If the load is too high, it is dangerous because
the view is obscured. Also, there is a risk of overturning and injury because the load is likely to
be unbalanced.
• Load the objects on the carrier or bucket evenly. If the objects are loaded unevenly, there is a
risk of overturning and injury because the load is likely to be unbalanced.
• Before loading the objects or operating the machine, make sure that the lock lever is fully pulled
down and completely locked.
• Load and unload objects on flat ground.
• When lifting and tilting the carrier or bucket, hold the handles and frame firmly, and work in a
stable posture.
BATTERY POWER TOOL USE AND CARE WARNINGS
• Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack
into the electric cart with the switch on may cause accidents.
• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one
type of battery pack may create a risk of fire when used with another battery pack.
• Use the electric cart only with specifically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins,
keys, nails, screws, or other small metal objects that can make a connection from one terminal to
another. Shorting the battery terminals together may cause burns or fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. if contact acci-
dentally occurs, flush with plenty of soap and water. If liquid contacts eyes, immediately seek
medical help. Liquid ejected from the battery may cause irritation or burns.
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ASSEMBLY WHEEL
1. Install the wheel(2), the wheel pad(4) and 4 elastic washer(5) into the axle(3), and the wheel
pattern is as shown in the figure..
2. Use four cap nuts (1) to secure the
wheel to the axle.
3. The other side is installed in the
same way.
(See Figure 1)
4. The steering wheel (1) is installed on
the welding column of the base
frame (3).
5. Attach the steering wheel (1) with
1 M8 nut (2) & 1 M8*45 bolt (4).
6. The other side is installed in the
same way.
(See Figure 2)
ASSEMBLY- Main Handle
1. Use four M8*70 bolts (3) and four
M8 nuts (2) to fix the round handle (1)
on the base frame.
(See Figure 3)
Figure 1
Figure 2
Figure 3

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2. Install the hose clamp (2) onto the round handle (1).
3. Insert the handle up side (1) into the handle down (3).
4. Use two M8 * 40 bolts (1) and two M8 nuts (5) to fix them
under the round handle (3). (See Figure 4)
ASSEMBLY- Frame
1. Place the main frame (1) on the base frame.
2. Insert the bolt (2) through an M10 flat
washer (3), and the fixing hole, and
then an M10 flatwasher (3), and use
the b-pin (4) of 3.2 * 62 to attach the
bolt (2).
3. The other side is installed in the same way.
(See Figure 5)
4. Attach the dumping handle(2)
to the bottom wire deck(1),
attached by Flange bolt (3)
and nut (4).
(See Figure 6)
Figure 4
Figure 5
Figure 6

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5. Assemble the left & right frame (3), and
the front &back frame (4), locked by
Pin (5).
6. Locking the entire frame by handle bar (1),
the electric cart assembly is finished.
(See Figure 7)
OPERATION
1. Turn on the power switch (B). (See figure 8)
2. Press the start switch (C) on the right handle,
then the battery indicator (D) will light up with
all 3 LED lights and machine is ready for operation.
Press and hold the Switch trigger (E) to start
working. By pressing less or more will
control the moving speed.
Figure 7
Figure 8
Figure 9

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3. Use the direction button (F) on the left handle for
forward and reverse.
4. Release the lock lever (1) out from
the dumping handle holder, push the
dumping handle to lift the cart for
dumping.
OPERATION ON SLOPE WARNINGS
1. Be sure to decrease speed and exercise caution on slopes.
2. Exercise caution when starting or stopping the machine on slopes.
3. As the load becomes less stable on slopes, firmly secure the loads with straps.
4. As the machine becomes unstable depending on the conditions, keep the load to a minimum
5. As the view is obscured on slopes, keep the height of the load to a minimum
6. Never park the machine on steep slopes. Park the machine on flat ground, pull the brake lever
and lock the brake, and then turn the power off.
7. Do not change the direction or speed mode on steep slopes
8. Do not release the switch trigger on upward slopes. The machine may go in reverse and
cause an accident.
9. Make sure that the remaining battery capacity is enough before operating on slopes. If the
remaining battery capacity is not enough, charge the battery or replace it with a charged one.
CHECK REMAINING BATTERY CAPACITY
During normal operation, the 3 LED lights of the battery indicator are all on which means the
battery is in full power. When the orange light in the middle starts to flash, it warns the power
shortage and battery need to be charged or changed to a new one. If the lights turn to red, the
machine stops automatically.
Figure 9
Figure 10

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BATTERY CHARGE
1. Battery charge: When the battery is in low capacity, please do recharge. Input the triplex receptor
(G) into the battery box (I), and connect the charge plug (H) with electric power to start charging.
Once the adaptor light (J) turns green, the battery is fully charged.It usually takes about 4-6
hours.
For a long service life of the battery, please recharge only with charger specified by the manufac-
ture.Disconnect battery when the cart is not in use.
When the unit is not in use for an extended period of time, please open the battery box cover and
unplug the positive output cable of the battery pack to ensure that the battery pack is physically
disconnected to reduce self-discharge and extend battery life. Charge the battery pack once every
3-4 months during storage.
TROUBLE SHOOTING
Problem(s)
The power cart does
not run.
The power cart runs
sluggishly.
Possible Cause
Battery is not charged.
The wire is loose.
The controller is damaged.
Battery volume is low.
The battery is old and does not
accept full charge.
The conditions are too stressful
for your power cart.
Corrective Action
Charge the battery pack according to the
instructions included with your model.
Check all the connectors to see if any
parts are loose.
Replace the damaged controller.
See the battery indicator to check the volume.
Charge the battery pack according to the
instructions included with your model.
Replace the battery with a new one.
The cart is intended for residential use.If slopes
are too steep or the terrain too bumpy,your cart
might experience a noticeable decrease in
performance.
Figure 11 Figure 12

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DIAGRAM & PARTS LIST