YASKAWA Z1000U Series User manual
MANUAL NO. SIEP YAIZ1D 01C
Models: 208 V: 7.5 to 75 HP
480 V: 7.5 to 350 HP
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Type: Z1D1
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation 4
Programming 5
Diagnostics &
Troubleshooting 6
Periodic Inspection &
Maintenance 7
Specifications A
Parameter List B
BACnet Communications C
MEMOBUS/Modbus
Communications D
Apogee FLN Network
Protocol E
Metasys N2 Network
Protocol F
Standards Compliance G
Quick Reference Sheet H
Z1000U HVAC MATRIX Bypass
Low Harmonic Drive Bypass for HVAC Applications
Technical Manual
This Page Intentionally Blank
2YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
Copyright © 2015 YASKAWA AMERICA, INC. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent
liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly
striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Table of Contents
i. PREFACE & GENERAL SAFETY.................................................................. 13
i.1 Preface ....................................................................................................................... 14
Product Description ................................................................................................................. 14
Applicable Documentation....................................................................................................... 14
Symbols................................................................................................................................... 14
Terms and Abbreviations ........................................................................................................ 15
Trademarks ............................................................................................................................. 15
i.2 General Safety ........................................................................................................... 16
Supplemental Safety Information ............................................................................................ 16
Safety Messages..................................................................................................................... 17
General Application Precautions ............................................................................................. 18
Motor Application Precautions................................................................................................. 19
Drive Label Warning Example................................................................................................. 20
Bypass Label Warning Example ............................................................................................. 21
Warranty Information............................................................................................................... 22
1. RECEIVING .................................................................................................... 23
1.1 Section Safety............................................................................................................ 24
1.2 General Description .................................................................................................. 25
Control Mode Details............................................................................................................... 25
1.3 Model Numbers and Nameplate Checks ................................................................. 26
Drive Nameplate...................................................................................................................... 26
Bypass Nameplate .................................................................................................................. 27
Bypass Enclosures.................................................................................................................. 29
Bypass Product Options.......................................................................................................... 29
1.4 Bypass Component Names...................................................................................... 30
1.5 Bypass Component Descriptions............................................................................ 31
Bypass Front Control Panel .................................................................................................... 31
Bypass Internal Components .................................................................................................. 31
Front Views of Drive ................................................................................................................ 34
2. MECHANICAL INSTALLATION..................................................................... 35
2.1 Section Safety............................................................................................................ 36
2.2 Mechanical Installation ............................................................................................. 38
Installation Environment .......................................................................................................... 38
Installation Orientation and Spacing........................................................................................ 39
Exterior and Mounting Dimensions ......................................................................................... 39
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 3
3. ELECTRICAL INSTALLATION .............................................................................. 41
3.1 Section Safety......................................................................................................................42
3.2 Standard Connection Diagram...........................................................................................44
3.3 Main Circuit Wiring..............................................................................................................48
Opening the Bypass Enclosure ......................................................................................................... 48
Bypass Main Circuit Terminal Block Configuration ........................................................................... 52
3.4 Input and Output Power Wiring Connections...................................................................53
Factory Recommended Branch Circuit Protection ............................................................................ 53
Main Circuit Terminal Functions........................................................................................................ 54
Wire Gauge and Tightening Torque Specifications........................................................................... 54
Main Input Circuit and Motor Wiring .................................................................................................. 56
Wiring the Main Input Circuit ............................................................................................................. 61
3.5 Control Circuit Wiring .........................................................................................................64
Control Circuit Connection Diagram.................................................................................................. 64
Control Circuit Terminal Block Functions .......................................................................................... 64
Bypass Analog Outputs..................................................................................................................... 65
Serial Communications ..................................................................................................................... 66
Drive Cover Removal ........................................................................................................................ 67
Drives in Bypass Models D024 to D114 and B011 and B124 ........................................................... 67
Drives in Bypass Models D143 to D211 and B156 to B414 .............................................................. 68
Removing/Reattaching the Front Cover ............................................................................................ 68
Wiring the Drive Control Circuit Terminal .......................................................................................... 70
Switches and Jumpers on the Terminal Board.................................................................................. 72
3.6 Bypass and Drive Control I/O Connections......................................................................73
Terminals A1, A2, and A3 Input Signal Selection.............................................................................. 73
Terminal AM/FM Signal Selection ..................................................................................................... 73
MEMOBUS/Modbus Termination ...................................................................................................... 74
3.7 External Interlock ................................................................................................................75
Annunciation Contact Outputs........................................................................................................... 75
Building Automation System Run/Stop Circuit .................................................................................. 75
Safety Interlock Circuit ...................................................................................................................... 75
Building Automation System Interlock Circuit (Drive and Bypass Enable Input)............................... 75
Remote Transfer to Bypass............................................................................................................... 76
Smoke Purge Operation.................................................................................................................... 76
Spare Multi-Function Digital Inputs ................................................................................................... 76
4. START-UP PROGRAMMING & OPERATION....................................................... 77
4.1 Section Safety......................................................................................................................78
4.2 Using the HOA Keypad .......................................................................................................79
HOA Keypad Keys and Displays....................................................................................................... 79
LCD Display ...................................................................................................................................... 80
Bypass Control Board LEDs.............................................................................................................. 81
ALARM (ALM) LED Displays............................................................................................................. 82
AUTO LED and HAND LED Indications ............................................................................................ 82
HOA Keypad Menu Structure............................................................................................................ 84
HOA Keypad Parameter Display (Drive Off) ..................................................................................... 84
4.3 The Drive and Programming Modes..................................................................................86
Changing Parameter Settings or Values ........................................................................................... 86
Verifying Parameter Changes: Modified Constants .......................................................................... 87
Table of Contents
4YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
Simplified Setup Using the Quick Setting Group............................................................................... 88
4.4 Powering Up the Drive ........................................................................................................90
Powering Up the Drive and Operation Status Display....................................................................... 90
4.5 Application Selection..........................................................................................................91
Setting 1: Fan Application ................................................................................................................. 91
Setting 2: Fan with PID Control Application ...................................................................................... 91
Setting 3: Return Fan with PID Control Application........................................................................... 91
Setting 4: Cooling Tower Fan Application ......................................................................................... 92
Setting 5: Cooling Tower Fan with PID Control Application .............................................................. 92
Setting 6: Pump (Secondary) Application.......................................................................................... 93
Setting 7: Pump with PID Control Application ................................................................................... 93
4.6 Auto-Tuning .........................................................................................................................94
Types of Auto-Tuning ........................................................................................................................ 94
Before Auto-Tuning the Drive............................................................................................................ 94
Auto-Tuning Interruption and Fault Codes ........................................................................................ 95
Auto-Tuning Operation Example ....................................................................................................... 95
T1: Parameter Settings during Induction Motor Auto-Tuning ............................................................ 97
5. PROGRAMMING .................................................................................................... 99
5.1 A: Initialization...................................................................................................................100
A1: Initialization ............................................................................................................................... 100
5.2 b: Application.....................................................................................................................101
b1: Operation Mode Selection......................................................................................................... 101
b2: DC Injection Braking and Short Circuit Braking......................................................................... 103
b3: Speed Search............................................................................................................................ 104
b5: PID Control................................................................................................................................ 110
5.3 C: Tuning............................................................................................................................121
C1: Acceleration and Deceleration Times ....................................................................................... 121
C2: S-Curve Characteristics............................................................................................................ 121
C4: Torque Compensation .............................................................................................................. 122
C6: Carrier Frequency..................................................................................................................... 122
C7: Voltage Adjustment................................................................................................................... 123
5.4 d: Reference Settings .......................................................................................................124
d1: Frequency Reference................................................................................................................ 124
d2: Frequency Upper/Lower Limits ................................................................................................. 125
d3: Jump Frequency........................................................................................................................ 126
5.5 E: Motor Parameters .........................................................................................................127
E1: V/f Pattern for Motor 1............................................................................................................... 127
E2: Motor 1 Parameters .................................................................................................................. 131
5.6 F: Options...........................................................................................................................132
F6: Drive/Bypass Communications ................................................................................................. 132
5.7 H: Terminal Functions.......................................................................................................133
H1: Multi-Function Digital Inputs ..................................................................................................... 133
H2: Multi-Function Digital Outputs................................................................................................... 135
H3: Multi-Function Analog Inputs .................................................................................................... 142
H4: Multi-Function Analog Outputs ................................................................................................. 148
5.8 L: Protection Functions ....................................................................................................150
L1: Motor Protection ........................................................................................................................ 150
L2: Momentary Power Loss Ride-Thru............................................................................................ 151
Table of Contents
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 5
L3: Stall Prevention ......................................................................................................................... 152
L4: Reference Detection.................................................................................................................. 154
L5: Fault Restart.............................................................................................................................. 155
L6: Torque Detection....................................................................................................................... 158
L8: Drive Protection......................................................................................................................... 160
5.9 n: Special Adjustments.....................................................................................................162
n1: Hunting Prevention.................................................................................................................... 162
n3: Overexcitation Braking .............................................................................................................. 162
5.10 o: Operator-Related Settings ...........................................................................................163
o1: HOA Keypad Display Selection................................................................................................. 163
o2: HOA Keypad Functions............................................................................................................. 165
o4: Maintenance Monitor Settings................................................................................................... 165
5.11 S: Special Parameters.......................................................................................................167
S1: Dynamic Audible Noise Control Function ................................................................................. 167
S2: Sequence Timers...................................................................................................................... 168
Examples of Sequence Timers ....................................................................................................... 170
5.12 T: Motor Tuning .................................................................................................................174
5.13 U: Monitor Parameters......................................................................................................175
UB: Bypass Monitors....................................................................................................................... 175
U1: Operation Status Monitors ........................................................................................................ 175
U2: Fault Trace................................................................................................................................ 175
U3: Fault History.............................................................................................................................. 175
U4: Maintenance Monitors .............................................................................................................. 175
U5: PID Monitors ............................................................................................................................. 175
U9: Power Monitors......................................................................................................................... 175
5.14 Z: Bypass Parameters.......................................................................................................176
Z1: Bypass Control System............................................................................................................. 176
Z2: Bypass Control Input/Output ..................................................................................................... 187
Z3: Bypass Control Communication................................................................................................ 191
Z4: Ethernet Option Bypass Control................................................................................................ 194
6. DIAGNOSTICS & TROUBLESHOOTING ............................................................ 197
6.1 Section Safety....................................................................................................................198
6.2 Motor Performance Fine-Tuning......................................................................................200
Fine-Tuning V/f Control ................................................................................................................... 200
Parameters to Minimize Motor Hunting and Oscillation .................................................................. 200
6.3 Drive Alarms, Faults, and Errors .....................................................................................201
Types of Alarms, Faults, and Errors................................................................................................ 201
Alarm and Error Displays ................................................................................................................ 202
6.4 Fault Detection ..................................................................................................................205
Fault Displays, Causes, and Possible Solutions ............................................................................. 205
6.5 Alarm Detection.................................................................................................................221
Alarm Codes, Causes, and Possible Solutions ............................................................................... 221
6.6 Operator Programming Errors .........................................................................................229
Operator Programming Error Codes, Causes, and Possible Solutions........................................... 229
6.7 Auto-Tuning Fault Detection ............................................................................................232
Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 232
6.8 Diagnosing and Resetting Faults.....................................................................................234
Table of Contents
6YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
Fault Occurs Simultaneously with Power Loss ............................................................................... 234
If the Drive Still has Power After a Fault Occurs ............................................................................. 234
Viewing Fault Trace Data After Fault .............................................................................................. 234
Fault Reset Methods ....................................................................................................................... 234
6.9 Troubleshooting without Fault Display...........................................................................236
Common Problems.......................................................................................................................... 236
Cannot Change Parameter Settings ............................................................................................... 236
Motor Does Not Rotate Properly after Pressing AUTO Button or after Entering External Run
Command ...................................................................................................................................... 237
Motor is Too Hot.............................................................................................................................. 239
oPE02 Error Occurs When Lowering the Motor Rated Current Setting .......................................... 240
Motor Stalls during Acceleration or Acceleration Time is Too Long................................................ 240
Drive Frequency Reference Differs from the Controller Frequency Reference Command ............. 240
Excessive Motor Oscillation and Erratic Rotation............................................................................ 241
Deceleration Takes Longer than Expected ..................................................................................... 241
Noise From Drive or Motor Cables When the Drive is Powered On ............................................... 241
Ground Fault Circuit Interrupter (GFCI) Trips During Run .............................................................. 241
Connected Machinery Vibrates When Motor Rotates ..................................................................... 241
PID Output Fault.............................................................................................................................. 242
Motor Rotates after the Drive Output is Shut Off (Motor Rotates During DC Injection Braking) ..... 242
Output Frequency is Not as High as Frequency Reference............................................................ 242
Sound from Motor............................................................................................................................ 243
Motor Does Not Restart after Power Loss....................................................................................... 243
The Safety Controller Does Not Recognize Safe Disable Monitor Output Signals (Terminals DM
+ and DM-) ..................................................................................................................................... 243
7. PERIODIC INSPECTION & MAINTENANCE....................................................... 245
7.1 Section Safety....................................................................................................................246
7.2 Inspection ..........................................................................................................................248
Recommended Daily Inspection...................................................................................................... 248
Recommended Periodic Inspection................................................................................................. 249
7.3 Periodic Maintenance .......................................................................................................251
Replacement Parts.......................................................................................................................... 251
7.4 HOA Keypad Battery Replacement..................................................................................253
Real-Time Clock Adjustment........................................................................................................... 253
7.5 Drive Cooling Fans............................................................................................................255
Number of Cooling Fans ................................................................................................................. 255
Drive Cooling Fan Component Names............................................................................................ 255
Drive Cooling Fan Replacement: Models 2o0028 to 2o0130 and 4o0011 to 4o0124 ................ 257
Drive Cooling Fan Replacement: Models 2o0154, 2o0192, 4o0156, and 4o0180 ..................... 259
Cooling Fan Replacement: 2o0248 and 4o0240 to 4o0414 ........................................................ 263
Installing the Cooling Fan................................................................................................................ 265
A. SPECIFICATIONS ................................................................................................ 269
A.1 Power Ratings ...................................................................................................................270
Three-Phase 208 Vac Models D024 to D211.................................................................................. 270
Three-Phase 480 Vac Models B011 to B077 .................................................................................. 271
Three-Phase 480 Vac Models B096 to B414 .................................................................................. 272
A.2 Drive Specifications ..........................................................................................................273
A.3 Drive Derating Data ...........................................................................................................274
Table of Contents
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 7
Carrier Frequency Derating............................................................................................................. 274
A.4 Bypass Options .................................................................................................................275
Option B .......................................................................................................................................... 275
Option D .......................................................................................................................................... 275
Option G .......................................................................................................................................... 275
Option K (Control) ........................................................................................................................... 275
Option K (Power)............................................................................................................................. 275
Option L........................................................................................................................................... 275
Option N .......................................................................................................................................... 275
Option W (Control) .......................................................................................................................... 275
Option W (Power)............................................................................................................................ 275
Option Z........................................................................................................................................... 275
B. PARAMETER LIST............................................................................................... 277
B.1 Parameter Groups .............................................................................................................278
Parameters Listed in Dark Gray Rows ............................................................................................ 279
B.2 A: Initialization Parameters ..............................................................................................280
A1: Initialization ............................................................................................................................... 280
B.3 b: Application.....................................................................................................................281
b1: Operation Mode Selection......................................................................................................... 281
b2: DC Injection Braking.................................................................................................................. 281
b3: Speed Search............................................................................................................................ 282
b5: PID Control................................................................................................................................ 283
b8: Energy Saving ........................................................................................................................... 285
B.4 C: Tuning............................................................................................................................286
C1: Acceleration and Deceleration Times ....................................................................................... 286
C2: S-Curve Characteristics............................................................................................................ 286
C4: Torque Compensation .............................................................................................................. 286
C6: Carrier Frequency..................................................................................................................... 287
C7: Voltage Adjustment................................................................................................................... 287
B.5 d: References.....................................................................................................................288
d1: Frequency Reference................................................................................................................ 288
d2: Frequency Upper/Lower Limits ................................................................................................. 288
d3: Jump Frequency........................................................................................................................ 288
d4: Frequency Reference Hold Function......................................................................................... 289
d7: Offset Frequency....................................................................................................................... 289
B.6 E: Motor Parameters .........................................................................................................290
E1: V/f Pattern for Motor 1............................................................................................................... 290
E2: Motor 1 Parameters .................................................................................................................. 291
B.7 F: Options...........................................................................................................................292
F6: Drive/Bypass Communications ................................................................................................. 292
B.8 H Parameters: Multi-Function Terminals ........................................................................293
H1: Multi-Function Digital Inputs ..................................................................................................... 293
H2: Multi-Function Digital Outputs................................................................................................... 295
H3: Multi-Function Analog Inputs .................................................................................................... 296
H4: Analog Outputs ......................................................................................................................... 298
H5: MEMOBUS/Modbus Serial Communication ............................................................................. 299
B.9 L: Protection Function ......................................................................................................300
L1: Motor Protection ........................................................................................................................ 300
Table of Contents
8YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
L2: Momentary Power Loss Ride-Thru............................................................................................ 300
L3: Stall Prevention ......................................................................................................................... 301
L4: Speed Detection........................................................................................................................ 301
L5: Fault Restart.............................................................................................................................. 302
L6: Torque Detection....................................................................................................................... 302
L8: Drive Protection......................................................................................................................... 303
B.10 n: Special Adjustment.......................................................................................................304
n1: Hunting Prevention.................................................................................................................... 304
n3: Overexcitation Braking .............................................................................................................. 304
B.11 o: Operator-Related Settings ...........................................................................................305
o1: HOA Keypad Display Selection................................................................................................. 305
o2: HOA Keypad Functions............................................................................................................. 305
o4: Maintenance Monitor Settings................................................................................................... 306
B.12 S: HVAC Function..............................................................................................................307
S1: Dynamic Noise Control Function .............................................................................................. 307
S2: Sequence Timers...................................................................................................................... 307
B.13 T: Motor Tuning .................................................................................................................310
T1: Induction Motor Auto-Tuning..................................................................................................... 310
B.14 U: Monitors.........................................................................................................................311
UB: Bypass Control Monitors .......................................................................................................... 311
U1: Operation Status Monitors ........................................................................................................ 312
U2: Fault Trace................................................................................................................................ 314
U3: Fault History.............................................................................................................................. 315
U4: Maintenance Monitors .............................................................................................................. 317
U5: PID Monitors ............................................................................................................................. 318
U9: Power Monitors......................................................................................................................... 319
B.15 Z: Bypass Parameters.......................................................................................................320
Z1: Bypass Control System............................................................................................................. 320
Z2: Bypass Control Input/Output ..................................................................................................... 324
Z3: Bypass Control Communication................................................................................................ 325
Z4: Bypass Control Option Boards.................................................................................................. 326
B.16 Defaults by Drive Model....................................................................................................329
C. BACNET COMMUNICATIONS ............................................................................ 331
C.1 BACnet Configuration.......................................................................................................332
C.2 Communication Specifications........................................................................................333
C.3 Connecting to a Network ..................................................................................................334
Network Cable Connection.............................................................................................................. 334
Wiring Diagram for Multiple Connections ........................................................................................ 335
Network Termination ....................................................................................................................... 335
C.4 BACnet Setup Parameters................................................................................................336
BACnet Serial Communication........................................................................................................ 336
C.5 Bypass Operations by BACnet ........................................................................................338
Observing the Bypass Operation .................................................................................................... 338
Controlling the Bypass .................................................................................................................... 338
C.6 BACnet Objects Supported ..............................................................................................339
Present Value Access ..................................................................................................................... 339
Supported Properties of Objects ..................................................................................................... 339
Table of Contents
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 9
Analog Input Objects ....................................................................................................................... 340
Analog Output Objects .................................................................................................................... 340
Analog Value Objects...................................................................................................................... 340
Binary Input Objects ........................................................................................................................ 341
Binary Output Objects ..................................................................................................................... 342
Binary Value Objects....................................................................................................................... 342
Device Object .................................................................................................................................. 344
C.7 Accessing Bypass Parameters and the Enter Command .............................................346
Reading Bypass Parameters........................................................................................................... 346
Writing Bypass Parameters............................................................................................................. 346
Enter Command .............................................................................................................................. 346
C.8 Communication Errors .....................................................................................................347
C.9 BACnet Protocol Implementation Conformance Statement..........................................348
D. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 351
D.1 MEMOBUS/Modbus Configuration ..................................................................................352
D.2 Communication Specifications........................................................................................353
D.3 Connecting to a Network ..................................................................................................354
Network Cable Connection.............................................................................................................. 354
Wiring Diagram for Multiple Connections ........................................................................................ 355
Network Termination ....................................................................................................................... 355
D.4 MEMOBUS/Modbus Setup Parameters ...........................................................................356
MEMOBUS/Modbus Serial Communication.................................................................................... 356
D.5 Bypass Operations by MEMOBUS/Modbus....................................................................358
Observing the Bypass Operation .................................................................................................... 358
D.6 Communications Timing...................................................................................................359
Command Messages from Master to Bypass ................................................................................. 359
Response Messages from Bypass to Master.................................................................................. 359
D.7 Message Format ................................................................................................................360
Message Content ............................................................................................................................ 360
Slave Address ................................................................................................................................. 360
Function Code ................................................................................................................................. 360
Data................................................................................................................................................. 360
Error Check ..................................................................................................................................... 360
D.8 Message Examples ...........................................................................................................362
Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 362
Loopback Test................................................................................................................................. 362
Writing to Multiple Registers............................................................................................................ 363
D.9 MEMOBUS/Modbus Data Table........................................................................................364
Command Data ............................................................................................................................... 364
Monitor Data.................................................................................................................................... 365
Broadcast Messages....................................................................................................................... 377
Fault Trace Contents....................................................................................................................... 378
Bypass Fault Codes ........................................................................................................................ 380
Alarm Register Contents ................................................................................................................. 380
D.10 Enter Command.................................................................................................................382
Enter Command Behavior ............................................................................................................... 382
D.11 Communication Errors .....................................................................................................383
Table of Contents
10 YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
MEMOBUS/Modbus Error Codes.................................................................................................... 383
Slave Not Responding..................................................................................................................... 383
E. APOGEE FLN NETWORK PROTOCOL.............................................................. 385
E.1 APOGEE FLN Set-Up.........................................................................................................386
Bypass Parameter Settings for APOGEE FLN Communications.................................................... 386
E.2 Connecting to a Network ..................................................................................................387
Network Cable Connection.............................................................................................................. 387
Wiring Diagram for Multiple Connections ........................................................................................ 388
Network Termination ....................................................................................................................... 388
Recommended Cable...................................................................................................................... 388
E.3 Slope and Intercept Conversion ......................................................................................389
Drive Controlled Feedback.............................................................................................................. 389
Field Panel Controlled Feedback .................................................................................................... 389
Other Functionality .......................................................................................................................... 390
E.4 APOGEE FLN Point List Summary ..................................................................................391
E.5 Cable Loss Configuration and Behavior.........................................................................395
Drive Behavior at Loss of Communication ...................................................................................... 395
Apogee FLN Points ......................................................................................................................... 395
E.6 Mailbox Function...............................................................................................................397
Mailbox Function Points .................................................................................................................. 397
E.7 Fault Codes........................................................................................................................398
Communications Fault..................................................................................................................... 398
Bypass Faults–Apogee FLN Configuration ..................................................................................... 398
F. METASYS N2 NETWORK PROTOCOL .............................................................. 401
F.1 N2 Specifications and Configuration...............................................................................402
F.2 Connecting to a Network ..................................................................................................403
Network Cable Connection.............................................................................................................. 403
Wiring Diagram for Multiple Connections ........................................................................................ 404
Network Termination ....................................................................................................................... 404
F.3 N2 Setup Parameters ........................................................................................................405
N2 Serial Communication................................................................................................................ 405
F.4 Bypass Operations by N2 .................................................................................................408
Observing the Bypass Operation .................................................................................................... 408
Controlling the Bypass .................................................................................................................... 408
F.5 Communications Timing...................................................................................................412
Command Messages from Master to Bypass ................................................................................. 412
Response Messages from Bypass to Master.................................................................................. 412
F.6 Metasys N2 Point Database..............................................................................................413
Metasys N2 Analog Input (AI) Summary ......................................................................................... 413
Metasys N2 Analog Output (AO) Summary .................................................................................... 414
Metasys N2 Binary Input (BI) Summary .......................................................................................... 414
Metasys N2 Binary Output (BO) Summary ..................................................................................... 415
F.7 Mailbox Function ...............................................................................................................416
Reading Drive Parameters .............................................................................................................. 416
Writing Drive Parameters ................................................................................................................ 416
Table of Contents
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 11
G. STANDARDS COMPLIANCE .............................................................................. 417
G.1 Section Safety....................................................................................................................418
G.2 UL/cUL Standards .............................................................................................................420
UL Standards Compliance .............................................................................................................. 420
H. QUICK REFERENCE SHEET .............................................................................. 421
H.1 Z1000U Bypass and Motor Specifications ......................................................................422
Z1000U Bypass Specifications........................................................................................................ 422
Motor Specifications ........................................................................................................................ 422
H.2 Basic Parameter Settings .................................................................................................423
Quick Setting Parameters ............................................................................................................... 423
Motor Setup..................................................................................................................................... 423
Multi-Function Digital Inputs ............................................................................................................ 423
Analog Inputs .................................................................................................................................. 423
Multi-Function Digital Outputs ......................................................................................................... 424
Monitor Outputs............................................................................................................................... 424
H.3 User Setting Table.............................................................................................................425
INDEX ................................................................................................................... 431
Table of Contents
12 YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring
these instructions.
i.1 PREFACE...............................................................................................................14
i.2 GENERAL SAFETY...............................................................................................16
i
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 13
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Without exception, all controls should be
designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate
a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe
use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers
an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa
manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal
injury, property damage, losses, or claims arising from misapplication of its products.
This manual is designed to ensure correct and suitable application of the Z1000U Bypass. Read this manual before attempting
to install, operate, maintain, or inspect the bypass unit and keep it in a safe, convenient location for future reference. Be sure
you understand all precautions and safety information before attempting application.
uProduct Description
The Z1000U MATRIX HVAC Bypass combines excellent harmonic mitigation, input power factor control, and energy saving
capabilities in a design specifically suited for use in HVAC building automation applications that require reliable motor control.
The bypass package provides a Z1000U MATRIX drive in a NEMA rated enclosure with a 2-contactor style bypass to allow
motor operation from the drive or across the line. The Z1000U MATRIX drive incorporates MATRIX technology to directly
convert input AC voltage to output AC voltage. The Z1000U MATRIX drive offers real choices and benefits for green HVAC
applications.
The Z1000U features HVAC application-specific software macros, a Hand/Off/Auto LCD keypad, and a real time clock for
system accuracy. Popular building automation communication protocols BACnet, Siemens APOGEE, Johnson Controls
Metasys, and MEMOBUS/ Modbus are embedded in the drive.
uApplicable Documentation
The following manuals are available for the Z1000U MATRIX Bypass:
Z1000U HVAC MATRIX Bypass Technical Manual
Read this manual first. This manual is packaged together with the product and contains basic information
required to install and wire the bypass. It also gives detailed information on fault diagnostics, parameter
settings, and serial communication specifications. The purpose of this manual is to prepare the Z1000U
Bypass for a trial run with an application and for basic operation. This manual is also available for
download on the Yaskawa documentation website, www.yaskawa.com.
Z1000U HVAC MATRIX Drive User Manual
This manual contains detailed information on fault diagnostics, parameter settings, and BACnet
specifications. The most recent version of this manual is available for download on our documentation
website, www.yaskawa.com.
Z1000U HVAC MATRIX Drive Programming Manual
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/
Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher
performance features. The most recent version of this manual is available for download on our
documentation website, www.yaskawa.com.
uSymbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMSTERMS
Indicates a term or definition used in this manual.
i.1 Preface
14 YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
uTerms and Abbreviations
TERMSTERMS
•Bypass: Yaskawa Z1000U MATRIX Bypass
•Drive: Yaskawa Z1000U-Series Drive
•H: Hexadecimal Number Format
•IGBT: Insulated Gate Bipolar Transistor
•kbps: Kilobits per Second
•MAC: Media Access Control
•r/min: Revolutions per Minute
•V/f: V/f Control
uTrademarks
This manual may describe trademarked equipment, which is the property of other companies. These trademarks are the property
of the registered owner companies and may include the following:
• BACnet is a trademark of the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE).
•APOGEE™ FLN, trademark of Siemens Building Technologies, Inc.
• Metasys®, trademark of Johnson Controls Inc.
• Modbus®, trademark of Schneider Automation, Inc.
• LONWORKS®, trademark of Echelon Corporation
• Other companies and product names mentioned in this manual are trademarks of those companies.
i.1 Preface
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 15
i.2 General Safety
uSupplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before
operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to
which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice
to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact Yaskawa or a Yaskawa representative and provide the manual
number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from Yaskawa or a Yaskawa representative.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
i.2 General Safety
16 YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
uSafety Messages
WARNING
Heed the safety messages in this manual.
Failure to comply could result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.
Arc Flash Hazard
It is possible that there is more than one source of power for equipment.
Obey the requirements for Electrical Safety in the Workplace and local codes for safe work procedures and applicable personal
protective equipment (PPE). Failure to obey can cause serious injury or death.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply could result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock,
wait for at least the time specified on the warning label, once all indicators are OFF, measure for unsafe voltages to confirm
the drive is safe prior to servicing.
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA, IEC/EN 61800-5-1 states that either the power supply must be automatically
disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-
section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.
Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).
The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current
operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI
according to IEC/EN 60755.
Fire Hazard
Branch Circuit protection is required to be installed according to applicable local codes and the requirements listed on the
bypass nameplate. Failure to comply could result in fire and damage to the bypass and drive or injury to personnel. Bypass
models without soft-starter option PW are suitable for use on a circuit capable of delivering not more than 100,000 RMS
symmetrical amperes, 208 Vac and 480 Vac. Bypass models D169 to D211 and B180 to B414 with option PW are also
suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 208 Vac and 480 Vac.
Bypass models D024 to D143 and B011 to B156 with option PW are suitable for use on a circuit capable of delivering not
more than 65,000 RMS symmetrical amperes, 208 Vac and 480 Vac.
i.2 General Safety
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 17
WARNING
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
uGeneral Application Precautions
nSelection
Installing a Reactor
Use an AC reactor in the following situations:
• to suppress harmonic current.
• when the drive is running from a power supply system with thyristor converters.
Drive Capacity
For specialized motors, make sure that the motor rated current is less than the rated output current for the drive.
When running more than one motor in parallel from a single drive, the capacity of the drive should be larger than [total motor
rated current × 1.1].
Starting Torque
The startup and acceleration characteristics of the motor are restricted to the drive overload current rating.
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque
than when running from line power. To achieve a higher starting torque, use a larger drive or a drive and motor with larger
capacity.
Emergency Stop
During a drive fault condition, the output shuts off but the motor does not stop immediately. A mechanical brake may be
required when it is necessary to stop the motor faster than the ability of the Fast Stop function of the drive.
nInstallation
Enclosure Panels
Keep the drive in a clean environment. Be sure to leave the required space between drives to provide for cooling, and take
proper measures so the ambient temperature remains within allowable limits and keep flammable materials away from the
drive.
Installation Direction
NOTICE: Install the drive upright as specified in the manual. Refer to the Mechanical Installation section for more information on installation.
Failure to comply may damage the drive due to improper cooling.
i.2 General Safety
18 YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
nSettings
Upper Limits
NOTICE: The drive is capable of running the motor up to 240 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the
possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is
60 Hz.
DC Injection Braking
NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the
moment of inertia. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for
as long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of
the drive for faster acceleration and deceleration.
nGeneral Handling
Wiring Check
NOTICE: Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to
perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the
control terminals, which may damage the drive.
Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
Transporting the Drive
NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
uMotor Application Precautions
Insulation Tolerance
NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 480 V or particularly
long wiring distances.
High-Speed Operation
NOTICE: Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.
Contact the motor or machine manufacturer.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
The drive allows selection of high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce
motor oscillation.
Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant
speed. If resonance occurs, install shock-absorbing isolation mounts around the base of the motor and enable the Jump
frequency selection to prevent continuous operation in the resonant frequency range.
Audible Noise
The audible noise of the motor varies based on the carrier frequency setting. However, drive current derating may be required.
When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running
from line power.
Specialized Motors
Multi-Pole Motor
The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when
selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if
a regenerative overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.
Submersible Motor
The rated current of a submersible motor is greater than that of a standard motor, so select the drive accordingly. Use a motor
cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.
i.2 General Safety
YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual 19
Explosion-Proof Motor
The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosion-
proof areas.
Geared Motor
Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low
speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range
of the motor or gear box.
Single-Phase Motor
Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes a high-
frequency current to flow to the capacitors and can damage the capacitors. A split-phase start or a repulsion start can burn out
the starter coils because the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.
Motor with Brake
Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side
of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor
brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.
uDrive Label Warning Example
Always heed the warning information listed in Figure i.1.
WARNING
●
●
●
●
●
Read manual before installing.
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
After disconnecting from power
supply, please wait 5 minutes
before inspecting, performing
maintenance or wiring the
converter.
Risk of electric shock.
Hot Surfaces
Wait 5 minutes or longer
until the unit has cooled.
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
Figure i.1 Warning Information Example and Position
i.2 General Safety
20 YASKAWA SIEP YAIZ1D 01C Z1000U HVAC MATRIX Drive Bypass Technical Manual
Other manuals for Z1000U Series
2
Table of contents
Other YASKAWA Industrial Equipment manuals
YASKAWA
YASKAWA VARISPEED-656RC5 User manual
YASKAWA
YASKAWA Motoman DX200 User manual
YASKAWA
YASKAWA Motoman DX200 User manual
YASKAWA
YASKAWA SI-ET3 User manual
YASKAWA
YASKAWA VARISPEED-616G5 User manual
YASKAWA
YASKAWA EcoTrim ET-1024 User guide
YASKAWA
YASKAWA PG-W2 User manual
YASKAWA
YASKAWA DeviceNet SI-N3 User manual
YASKAWA
YASKAWA DCR-1500 User manual
YASKAWA
YASKAWA MOTOMAN-MH80 User manual
YASKAWA
YASKAWA GA700 User manual
YASKAWA
YASKAWA iC9200 Series User manual
YASKAWA
YASKAWA GA500 series Owner's manual
YASKAWA
YASKAWA SI-EN3 User manual
YASKAWA
YASKAWA motoman NX100 User manual
YASKAWA
YASKAWA CM057 User manual
YASKAWA
YASKAWA Motoman DX200 User manual
YASKAWA
YASKAWA E7 Drive Installation guide
YASKAWA
YASKAWA CIMR-R5U23P71A User manual
YASKAWA
YASKAWA GPD-506V User manual
Popular Industrial Equipment manuals by other brands
ABB
ABB VTR184-11 Operation manual
Sumitomo
Sumitomo 82C+ Guide to Operation
Schäfter+Kirchhoff
Schäfter+Kirchhoff 60FC-A19.5 Series quick start guide
Spirotech
Spirotech SpiroVent Superior Series user manual
Stark
Stark S-500 Installation, operation & maintenance instructions
Dreve
Dreve Polymax 1 Working instructions