YASKAWA XtraDrive Series User manual

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XtraDrive SERIES
AC SERVO DRIVER
XtraDrive-DP
Embedded PROFIBUS
User Manual
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
Web : http: www.audin.fr - Email : [email protected]

XtraDrive-DP User Manual
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Important Notice
This manual is delivered subject to the following conditions and restrictions:
✦ This manual contains proprietary information belonging to YET Ltd. Such
information is supplied solely for the purpose of assisting explicitly and
properly authorized users of XtraDrive-DP.
✦ No part of this publication may be stored in a retrieval system, or
reproduced in any way, including but not limited to photocopy,
photography, magnetic or other recording, without the prior agreement
and written permission of the publisher. Program listings may be entered,
stored and executed in a computer system, but not reproduced for
publication.
✦ The text and graphics are for the purpose of illustration and reference only.
The specifications on which they are based are subject to change without
notice.
✦ Some of the software described in this manual is furnished under a license
and may be used or copied only in accordance with the terms of that
agreement. This includes third-party software such as the S7 SIMATEC
Manager.
✦ This manual is designed to provide information about XtraDrive-DP. Every
effort has been made to make this manual as complete and accurate as
possible. However, no warranty of suitability, purpose or fitness is made or
implied. YET Ltd. is not liable or responsible to any person or entity for loss or
damage in connection with or stemming from the use of XtraDrive and/or the
information contained in this publication.
✦ YET Ltd. bears no responsibility for errors that may appear in this publication,
and retains the right to make changes to the products and the guide without
prior notice.
Copyright 2003 YET, Yaskawa Eshed Technology Ltd. All rights reserved.
Other company and brand products and service names are trademarks or
registered trademarks of their respective holders.
Catalog No. 8U0112 June 2003
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
Web : http: www.audin.fr - Email : [email protected]

About This Manual
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About This Manual
This manual is intended for users who want to easily integrate the
XtraDrive-DP system into a PROFIBUS network. It explains how to
connect XtraDrive-DP to a PROFIBUS network and how to use
standard tools to set up the behavior and functionality of the
XtraDrive-DP on the PROFIBUS network.
This manual contains the following chapters:
✦ Chapter 1, Introducing XtraDrive-DP, describes the
XtraDrive-DP servo driver and provides an introduction to
PROFIBUS networking.
✦ Chapter 2, Installing XtraDrive-DP, describes how to connect
XtraDrive-DP to PROFIBUS.
✦ Chapter 3, Working with XtraDrive-DP, describes the process
of setting up and configuring XtraDrive-DP to work on a
PROFIBUS network.
✦ Appendix A, XtraDrive-DP GSD File, provides a link to the
most updated GSD file.
✦ Appendix B, XtraDrive-DP Parameters List, provides a list of
configurable XtraDrive-DP parameters.
✦ Appendix C, XtraDrive-DP Alarms, Warnings and Faults,
provides a list of system errors.
✦ Appendix D, Working with XtraWare, provides an overview of
the PC-based XtraWare software.
✦ Appendix E, Example of Using XtraDrive-DP, describes how to
set up and control an XtraDrive-DP slave. The DP configuration
tool used in this example is the S7 SIMATEC Manager.
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
Web : http: www.audin.fr - Email : [email protected]

XtraDrive-DP User Manual
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Related Documents
The following books provide additional information:
✦ XtraDrive User Manual, Catalog No. 8U0108
✦ XtraWare User’s Manual, Catalog No. 8U0109
✦ XtraDrive Short Form Installation Guide, Catalog No. 8U0107
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
Web : http: www.audin.fr - Email : [email protected]

About This Manual
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Table of Contents
Chapter 1: Introducing XtraDrive-DP...................................... 1
What is XtraDrive? .......................................................................................................2
XtraDrive with Embedded PROFIBUS (XtraDrive-DP) ...............................................3
Product Overview ........................................................................................................4
XtraDrive-DP Specifications......................................................................................4
PROFIBUS Interface Specifications ...........................................................................6
Nameplate ................................................................................................................7
Type Description ......................................................................................................8
Introduction to PROFIBUS ...........................................................................................9
PROFIBUS-DP ..........................................................................................................9
Parameterization.....................................................................................................11
Configuration..........................................................................................................12
Data Exchange........................................................................................................12
GSD File .................................................................................................................13
Chapter 2: Installing XtraDrive-DP........................................ 15
Connecting an XtraDrive-DP......................................................................................15
The PROFIBUS Network.........................................................................................16
Connecting XtraDrive-DP to a PROFIBUS Network................................................18
Setting the Node Address........................................................................................20
LED Indicators ........................................................................................................21
Chapter 3: Working with XtraDrive-DP................................. 23
Overview....................................................................................................................24
Setting Up XtraDrive-DP ............................................................................................25
Installing GSD Files.................................................................................................25
Using Modules to Set Up XtraDrive-DP ..................................................................25
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
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XtraDrive-DP User Manual
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Sending Commands ....................................................................................................33
Setting XtraDrive-DP Parameters ...............................................................................37
Setting Parameters at Parameterization....................................................................37
Setting Parameters During Data Exchange...............................................................38
Setting Parameters with XtraWare ...........................................................................38
Reading Variables .......................................................................................................39
Downloading XtraDrive-DP Programs........................................................................40
Starting Program Synchronization..............................................................................41
Diagnostics .................................................................................................................42
XtraDrive-DP’s Response to Clear Data Control Command .......................................44
Appendix A: XtraDrive-DP GSD File ......................................45
Appendix B: XtraDrive-DP Parameters List ............................47
Appendix C: XtraDrive-DP Alarms, Warnings and Faults .......67
Alarm Messages ..........................................................................................................67
Warning Messages ......................................................................................................69
Fault Messages ............................................................................................................69
Appendix D: Working with XtraWare ....................................73
Appendix E: Example of Using XtraDrive-DP .........................75
Specifications..............................................................................................................75
Workflow....................................................................................................................76
System Setup...........................................................................................................76
Application Setup....................................................................................................78
Application Execution During Data Exchange.........................................................81
Index......................................................................................83
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
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Safety Precautions
In this manual, safety precautions are classified as WARNING or
CAUTION. It is extremely important that you pay close attention to
these precautions.
The following symbols are used:
WARNING
Indicates a potentially hazardous situation, which, if not avoided, could result in
death or serious personal injury.
CAUTION
Indicates a potentially hazardous situation, which, if not avoided, could result in
minor or moderate personal injury and/or damage to the equipment. In some
instances, items described in a CAUTION could also result in a serious accident.
Read the following safety precautions thoroughly before
installation, operation, maintenance or inspection of the
XtraDrive-DP.
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
Web : http: www.audin.fr - Email : [email protected]

XtraDrive-DP User Manual
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Installation
WARNING
After voltage resistance testing, wait at least five minutes before servicing the
product.
Failure to observe this warning could result in electric shock.
CAUTION
Never use the equipment near flammable materials, or where it may be exposed to
splashes of water or corrosive or flammable gases.
Failure to observe this caution could result in electric shock or fire.
Wiring
WARNING
XtraDrive grounding must be in accordance with the national code and consistent
with sound local practices.
Failure to observe this warning could result in electric shock or fire.
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
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CAUTION
Do not connect three-phase power supply to XtraDrive output terminals U, V,
and W.
Failure to observe this caution could result in personal injury or fire.
Securely tighten screws on the terminal block and ground terminals of power input
and motor connections.
When using a 400V XtraDrive, the amount of current leaking from the power line
increases. Therefore, use cables and isolation materials rated for 400V, and keep
the wires as short as possible.
Inspection and Maintenance
WARNING
Be sure to turn power OFF before inspection or maintenance.
Failure to observe this warning could result in electric shock.
Never open the terminal cover while power is ON, and never turn power ON when
the terminal cover is open.
Failure to observe this warning could result in electric shock.
After turning power OFF, wait at least five minutes before servicing the product.
Failure to observe this warning could result in residual electric charges causing
electric shock.
CAUTION
Never change wiring while power is ON.
Failure to observe this warning could result in electric shock or personal injury.
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
Web : http: www.audin.fr - Email : [email protected]

XtraDrive-DP User Manual
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Receiving
CAUTION
Use the specified combination of servomotor and XtraDrive.
Failure to observe this caution could result in fire or equipment failure.
Operation
CAUTION
To avoid accidents, perform a test run of the servomotor with no load.
Failure to observe this caution could result in personal injury.
Before starting operation with a load connected, set up user constants suitable for
the machine.
Failure to do so could result in overrun failure. When the load moves vertically,
incorrect setting of the user constants may cause the load to fall.
Before starting operation with a load connected, make sure emergency-stop
procedures are in place.
Failure to observe this caution could result in personal injury.
During operation, do not touch the XtraDrive's heat sink.
Failure to observe this caution could result in burns.
Motor overload protection is internally provided. For further information, refer to the
XtraDrive User Manual, Catalog No. 8U0108.
AUDIN - 7 bis rue de Tinqueux - 51100 Reims - France
Tel : [phone] - Fax : [phone]
Web : http: www.audin.fr - Email : [email protected]