YILMAZ REDÜKTÖR V Series User manual

YILMAZ REDÜKTÖR ISO 9001 YILMAZ REDÜKTÖR ISO 9001
V Series Gear Units
Operating Instructions
OIVEX0100/0313
o

2
Contents............................................................................................................................02
1 - How to Use This Manual.............................................................................................04
2 - Unit Designation..........................................................................................................05
2.1- Detailed Unit Designation.......................................................................................05
2.2- Nameplate, Unit Designation ....................................................................................06
3. Standard Type Gearbox Parts Lists ..............................................................................07
3.1- V... type ....................................................................................................................07
4- Things to Check Before the Gear Unit or Geared Motor is Installed ...................... 08
4.1- Safety notes for use in potentially explosive atmosphere ...................................... 08
Intended use of Gearbox....................................................................................... 08
4.2- Transportation ........................................................................................................09
4.3- Storage...................................................................................................................09
5 - Installing the Gear Unit...............................................................................................10
5.1- Before You Start .....................................................................................................10
5.2- Check Name Plate of the Gear Unit ....................................................................... 10
5.3- Check the Ambient Conditions and Temperature .................................................. 10
5.4- Check Fitting Elements and the Splined Shaft Dimensions to Fit ......................... 10
5.5- Check the Voltage Supply ...................................................................................... 12
5.6- Check the Mounting Position..................................................................................12
5.7- Usage of Breather Plug.......................................................................................... 12
5.8- Check the oil level ..................................................................................................13
5.9- Check shaft ends and mounting faces ...................................................................13
5.10- Cover abrasive ambients......................................................................................13
5.11- Check accessibility to filling, breather and drain plugs......................................... 13
6- Mechanical Installation................................................................................................14
6.1- Installing gear units in category II2G/D-II3G/D.......................................................14
6.2- Installing Drum Connection Flange ........................................................................15
6.3-Drum Connection Flanges Dimensions for Each Size ............................................ 16
7- Maintenance and Inspections .................................................................................... 17
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Contents

3
8- Lubrication ...................................................................................................................18
8.1- Oil types .................................................................................................................18
8.2- Changing the oil .....................................................................................................19
8.3- Oil quantities (lt) .....................................................................................................19
8.4- Oil plugs .................................................................................................................20
8.5- Mounting Positions................................................................................................. 21
9- Troubleshooting Guide ...............................................................................................22
10- Appendix
10.1- Warranty Conditions
10.2- Warranty Decleration
10.3- Service Contact Points
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Contents

4
1 - How to Use This Manual
Take attention to the following safety and warning signs for proper understanding and quick reference.
Electrical Hazard; Can cause severe or fatal injuries.
Mechanical Hazard; Can cause severe or fatal injuries.
Likely to be Hazardous; Can cause minor or fatal injuries
Damage Risk; Can damage the gearbox or environment
Important Information
Important information about explosion protection
The operating instructions contain important information to ensure ;
- Trouble-free operation
- Fulfilment of any rights to claim under guarantee
The operating instruction must be kept close to the gearbox and must be available in case it is
needed.
This operating instruction is written for V series gear units and is applicable only for these series. If
any different type of gear unit is used please ask YILMAZ REDUKTOR. For special application and
modified gear units ask YILMAZ REDUKTOR for validity.
The V series gear units are with standard IEC B5/B14 connection flange or with motor. The electric
motor which will be connected to the gear unit must also be in conformity with the ATEX (94/9/EC)
standards.
All the external parts which will be assembled to the gear unit must conform ATEX (94/9/EC). The
product this declaration refers to must not be put into service until the machinery into which it is to be
incorporated has been declared in conformity with the provisions of the relevant European Directives.
If the gear unit is not operated as informed on this manual the gear unit is no longer ATEX conforming
and YILMAZ REDUKTOR does not take any responsibility.
o
Operating Instructions
V Series
YILMAZ REDÜKTÖR
General Informations

5
Operating Instructions
V Series
YILMAZ REDÜKTÖR
2 - Unit Designation
2.1- Detailed Unit Designation
Detailed V series gear units designation for ordering
(This Designation is different from the short nameplate designation)
Motor Size
Brake
L-230V With Fan
P-24V With Fan
S-230 V Without Fan
Z-24 V Without Fan
00- 5 Nm
01- 10 Nm
02- 25 Nm
04- 40 Nm
05- 50 Nm
Gearbox Type
V Serie
Input Type
R :With Motor
N :With IEC B5 Flange
Housing Size
3...7
Revision Number
V R 5 7 3 . 1K - 132S / 4 - L10
10- 100 Nm
20- 200 Nm
30- 300 Nm
40- 400 Nm
50- 500 Nm
Stage
3 Stages
Number of poles
132S / 4
Pole Number
Frame Lenght
Motor size
Output Shaft with Spline (DIN5480)
1K Standard
1L Optional
1M Optional ( Only for VR673 )
Unit Designation

6
2.2- Nameplate, unit designation
Nameplate unit designation is a short abbreviation from the detailed designation
A sample name plate for V Series according to 94/9/EC
Category of Gear Unit
(in acc. to 94/9/EC)
Intended use in Zones
(in acc. of 1999/92/EC)
2GD 1; 21; 2; 22
3GD 2; 22
12
-20/+40
a
TºC
M.Pos.:
II 2GD IIB c k T4 / T120 ºC
FA1
N
FA2
Oil Qty:
R2
FR1
NF
N
lt.
N
Type:
M
kW
P
nrpm. n
2
S/N. :
Nm.
rpm.
:
:
:
:
:
:
:
:
:
:
IP65
o
YILMAZ REDÜKTÖR A.S.
ATATÜRK Mah. Lozan Cad. No:17 P.K.34522
Esenyurt-İstanbul- TÜRKİYE
VN473.. / 2GD
100348988
4
1400
1600
23
42500 NA
37500 NA
5
MINERAL VG320
M5
Abbreviations:
Type. : Type of gearbox
S/N: Serial Number of gear unit ;
IP..: Enclosure
P: Max. Allowed Power
M2 : Output torque
n1 : Input speed
n2 : Output speed
FR2 : Max. allowed radial load at output shaft
FR1 : Max. allowed radial load at input shaft
FA2: Max. allowed axial load at output shaft
FA1: Max. allowed axial load at input shaft
Oil : Filled oil inside the gear unit
Qty. : Oil quantity
M.pos.: Mounting Position.
Ta : Ambient Temp.
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Unit Designation

7
3.1- V.... Types
Standard V... type basic part diagram. Parts may differ for special applications.
Standard Part List
3. Standard Type Gearbox Part Lists
1- Housing 10- Bearing 19- Bolt 28- Gear
2- Bolt 11- Cover 20- Side Cover 29- Bearing
3- Plug 12- Bearing 21- Spacer 30- Spacer
4- Screw Bolt 13- Gear 22- Bearing
5- Seal 14- Key 23- Shaft Gear
6- Output Shaft 15- Shaft Gear 24- Key
7- Key 16- Bearing 25- Gear
8- Washer 17- Washer 26- Tube
9- Spacer 18- Tube 27- Bearing
1
2
3
5
6
7
8
9
10
4
4
3
3
3
12
13
14
15
16
17
19
20
21 22
23 24
25
26 27
28
29
30
3
3
18
11
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Part Designations

8
4- Things to Check Before the Gear Unit or Geared Motor is Installed
4.1- Safety notes for use in potentially explosive atmosphere
Explosive gas mixtures or concentration of dust can lead to severe or fatal injuries in
conjunction with hot or moving parts of the gear unit / geared motor.
Before you install the gearbox you have to be sure that the gearbox is arrived with the all
necessary equipment and without damage. Things to take into consideration before you
start to install the unit ;
- You have received the correct operation manual of your product.
- The gearbox and all it’s parts are transported without damage.
- The gearbox is stored correctly according the instructions in this manual.
- The nameplate is clearly visible and all data can be read.
- All the regulations and requirements are according to the currently valid
national / regional regulations.
- The gearbox is used according it’s intended use.
Intended use of Gearbox
The gearboxes covered by this manual can only be used in ATEX zone 2G, 2D, 3G, 3D
and ignition class IIA / IIB.
The gear units are intended for industrial systems and may only be used in accordance
the information provided in this manual and the nameplate of the gearbox. They comply
with the applicable standards and regulations and meet the requirements of the directive
94/9/EC. The gearbox is started up, maintained and operated according this manual. The
gearbox is incorporated with 94/9/EC confirming parts / machines.
A motor connected to the gear unit is only allowed to be operated in the frequency entries
so that the data provided on nameplate of the gear unit is not exceeded and is accord-
ance with the nameplate. The input speed range will be provided on the nameplate if
YILMAZ REDUKTOR is informed that the gear unit will be used with frequency inverter. If
not informed the nameplate will have a single fixed input speed and only this input speed
is allowed. The electric motor and frequency inverter must be in accordance with 94/9/EC.
If the gear units input is used with variable speed gear unit, this must be informed to
YILMAZ REDUKTOR before ordering and on the nameplate the allowed maximum and
minimum input speeds (speed range) will be provided. If not mentioned during ordering
the gear units input speed will be a fixed single speed and only this speed is allowed.
If the gear unit will be driven by belt / coupling / chain drive etc. the gear unit is only al-
lowed to be used according the nameplate entries. Different speed, higher motor power,
higher radial / axial loads etc. than nameplate is not allowed.
The ambient conditions must be accordance with the nameplate and no aggresive media
must attack the paint and seals.
o
o
o
o
o
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

9
The gearbox maintenance (oil change / check) must be done according this manual.
4.2- Transportation
When the gearbox arrive, first check for any damage. If some damage observed, im-
mediately contact the transport company and inform about damage. Contact YILMAZ
for the damage and do not start installing the gear unit until it is agreed that the dam-
age has no affect of operation.
Use the supplied eyebolts or lifting holes for lifting up the gear unit. The eyebolts are
capable to carry the weight of gearboxes only. Do not hang additional loads.
4.3- Storage
If the geared unit or geared motor will be stored up to 3 years refer to the following
instructions ;
With Packing ;
- Use corrosion protection oil for the output shaft and connection surfaces like flange
surface or foot assembling surface. Seal the unit in a plastic wrap and pack it in con-
tainer. A moisture indicator should be placed around the container to observe the mois-
ture. Relative atmospheric humidity should not exceed 50%. The container should be
kept under roof which protects from snow and rain. Under this condition the gear unit
can be stored up to 3 years with regular check.
Without Packing ;
- Use protection oil for the output shaft and connection surfaces like flange surface or
foot assembling surface. If no packing is used and the gearbox is stored without pack-
ing, the ambient temperature should be between 5 to 60 Celsius degrees. The gearbox
must be kept under enclosed roof with constant temperature and constant humidity not
exceeding 50%. The storage should be free of dust and dirt and ventilated with filter. If
the gearbox is stored without packing it is recommended not to store more than 2 years
and regularly checking is recommended during this time.
If stored in open protect against insect damage.
o
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

10
5- Installing the Gear Unit
5.1- Before you start ;
- Observe the gear unit for damages of storage or transportation. If there is any dam-
age please contact YILMAZ REDUKTOR.
- Be sure that you have all the necessary equipment for installing like ; spanners,
torque wrench, shims and distance rings, fixing devices for input and output ele-
ments, lubricant, bolt adhesive / locktide etc.
5.2- Check Nameplate of the Gear Unit ;
- ATEX conforming gear units have a nameplate indicating the ‘‘o’’ sign shown on
the left side and the following information ;
- Equipment group
- Ex category
- Ex zone
- Temperature class
- Maximum surface temperature
If you can not see this sign and values, your gearbox is not intended for use on po-
tentially explosive atmosphere. If some of the data can not be read because of some
reason, please contact YILMAZ REDUKTOR.
5.3- Check the Ambient Conditions and Temperature ;
Have measures been taken to ensure that no potentially explosive atmosphere, oils,
acids, gases, vapors or radiated interference are present when the gear unit is being
installed. The ambient temperature must be in accordance with the oil tables given
on the manual. If it is different contact YILMAZ REDUKTOR for special solutions.
The ambient air temperature must not exceed 40 degrees celcius as mentioned on
the nameplate. The cooling air surrounding the gear unit must below 40 degrees and
the gear unit must not subject to heating from external sources. The gear unit surface
must be kept clean and sufficiently ventilated.
Total thickness of all paintings and coatings on gear unit must be smaller then 2 mm.
Please contact us before making additional paintings or coatings on gear unit.
5.4- Check Fitting Elements and the Splined Shaft Dimensions to Fit;
All external elements that will be fitted to the gear unit must be ATEX conforming.
The splined shafts dimensions are shown on next page. Use correct tolerances to fit
external elements. Observe the assembly instructions provided in this manual.
o
o
o
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

11
Power transmission elements must be balanced after fitting and must not give rise to
any permissible radial or axial forces.
Observe the nameplate for maximum allowed radial and axial load. The external ra-
dial and axial load must not exceed the provided values on the nameplate.
o
Sizes
Output Shafts with Spline Dimensions
cc1
c2 d d1 t1
VN373.1K 55 22
48
W45x2x30x21x8f
DIN5480
ø50
(h6) 28
VN373.1L 50 22
43
W40x2x30x18x8f
DIN5480
ø43
(h6) 23
VN473.1K 60.5 27
51,5
W50x2x30x24x8f
DIN5480
ø55
(h6) 28
VN473.1L 48 16
42
W45x2x30x21x8f
DIN5480
ø48
(h6) 27
VN573.1K 69 28
61
W70x3x30x22x8f
DIN5480
ø75
(h6) 35
VN573.1L 56 16
51
W65x2x30x31x8f
DIN5480
ø68
(h6) 35
VN673.1K 84 32
74
W95x3x30x30x8f
DIN5480
ø100
(h6) 45
VN673.1L 67 17
60
W75x2x30x36x8f
DIN5480
ø78
(h6) 44
VN673.1M 75 21
68
W90x2x30x44x8f
DIN5480
ø92
(h6) 45
VN773.1K 110 35
97
W110x4x30x26x8f
DIN5480
ø115
(h6) 67
VN773.1L 97 21
89
W110x2x30x54x8f
DIN5480
ø113
(h6) 67
c
c1
t1
Ød Ød1
c2
h6
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

12
5.5- Check the Voltage Supply ;
ATEX conforming gear units are supplied by YILMAZ without motor. The motor that will be
fitted must have ATEX certificate and the instruction manual of the electric motor provider
must be observed. Observe the name plate of the electric motor and the instructions of
the supplier. Use experienced electric technician. The gearbox and the motor must be
grounded to prevent potential differences of earth and gearbox / motor.
Using wrong connection or voltage can damage the electric motor or environment. The
electric connection must be done by experienced electric technician.
The gearbox and the motor must be grounded to prevent potential difference of earth and
gearbox / motor after installation before starting up.
5.6- Check the Mounting Position ;
The mounting position must be in accordance with the mounting position mentioned on the
name plate. If different please contact YILMAZ REDUKTOR for possibilities of using in a
different mounting position then indicated on the name plate. If you don’t inform YILMAZ
REDUKTOR, the ATEX conformity will be canceled and YILMAZ doesn’t take any respon-
sibility.
Do not mix synthetic oils with mineral oils which can cause serious damage on the gear
unit.
5.7- Usage of Breather Plug ;
Breather plugs are supplied as a standard part for ATEX conforming gear units. The
breather plug is attached to the gear unit and must be changed with the most top plug ac-
cording to the mounting position. Take out the plug over the gear box and replace it with
the supplied breather plug after assembling to its place and before start-up.
The breather plugs are opened at 0.2 bar pressure.
After opening the plugs use Locktite when locking them again.
All plug points are not machined. Only plugs according mounting position is machined. If
no mounting position is mentioned by ordering the standard M1 position plugs are
machined.
o
o
o
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

13
5.8- Check the oil level ;
On the mounting position tables the oil level plug is shown. Please refer to those
tables and be sure that the oil level is correct according the mounting position. Use
a wire as shown below for checking the oil level entering from the level plug. The oil
level must be within 3mm from the plugs entering point as shown below. If you need
to adjust the oil level refer to the oil tables given on this manuel and be sure you are
using the correct oil. Observe the nameplate for the correct oil.
After checking the oil level of gear unit tighten the screws very carefully to prevent oil
leakage.
Do not mix synthetic oils with mineral which can cause serious damage on the
gear unit.
5.9- Check shaft ends and mounting faces;
Before you start to installing be sure that all the connection elements are free of oil
and dust. The output shaft may be protected by anti-corrosion oil. Please remove this
using available solvents on your market. By using this do not touch sealing lips or
painting of the housing.
5.10- Cover abrasive ambient;
If the gear unit will be placed on a abrasive ambient be sure that the output seals
are covered so that no abrasive material, chemicals or water touches the seals. Any
pressure coming from outside over the seals can cause that the out staying sub-
stances to enter the gearbox and cause serious damage to the gear unit. If pressure
or abrasive material can not be prevented from
coming over the sealing, contact YILMAZ for solutions.
Abrasive material, chemicals, water, positive or negative pressure exceeding 0,2 bar
can affect or damage the sealing lip or output shaft. Inside entering substances from
the seals can cause serious damage to the gear unit.
To avoid temperature rising in case of dust cover on the housing of the gearbox, the
housing have to be cleaned regularly.
5.11- Check accessibility to filling, breather and drain plugs;
The filling, breather and drain plugs must be freely accessible for further checking
and service.
o
o
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

14
6- Mechanical Installation
The mounting plate must be rigid enough not allowing torsions, flat enough to prevent
strains by tightening the bolts and stable enough not allowing vibrations. By using chain
drives this becomes much more important because of the polygon effect on chain drives.
According to your connection elements the maximal permitted radial and axial load of the
gear unit must be in accordance with your application. Check the product catalogue for
permitted radial loads and calculation.
If the output or input shaft is overloaded by radial or axial loads it can cause serious dam-
age to the gear unit.
Secure the gear unit using 8.8 or higher quality bolts.
All bolts are locked by use of locktide adhesives or gear-shims on the gearbox. By assem-
bling the gear unit locktides adhesives or gear-shims must be used to prevent loosening
of bolts.
Cover all the turning parts from human entering or touching. Turning parts can cause se-
vere or fatal injuries.
For different kind of basic installations refer to the following illustrations.
Only ATEX-approved input and output elements are allowed to be used, assuming the ele-
ments are subject to Directive 94/9/EC
6.1- Installing gear units in category II2G/D-II3G/D
Explosion-proof gear units comply with the design requirements for unit group II, catagory
2G,2D,3D,3G. These units are intended for use in zones 1 and 21.
The gear units in catagory II2D must be used in ambient teperature between -20 C to +40
C only. If different ambient conditions this must be inforned before order and the name
plate must be in accordance with the ambient conditions.
The temperature class depends on the speed, type and mounting position of the gearbox
and is indicated on the name plate. Temperature classes from T4 to T6 are provided by
YILMAZ REDUKTOR.
The surface temperature of the gearbox must not exceed the provided max. surface tem-
perature on the name plate. After all installations finished and the gearbox is started up
according this manual let the gear unit run 4 hours at full load and check the surface tem-
perature and the ambient temperature. Check the following;
(40-Ta)+Tw < Tmax. of nameplate ( Ta: Ambient Temp., Tw: Surface Temp)
o
o
o
o
o
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

15
If the result is higher then Tmax, immediately stop the system and contact
YILMAZ REDUKTOR.
o6.2- Installing Drum Connection Flange
Assembly drawing of the connection flange is below.
1 2 3 4
1 - V Series Gearbox
2 - Connection Plate
3 - Drum Connection Flange
4 - Drum
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

16
6.3- Drum Connection Flanges Dimensions for Each Size
V373
Ø41 Ø95
R4
Ø50
18
Ø85Ø138
19
50
15 N45x2x30x21x9H
DIN5480
+0.03
+0.01
0
-0.02
+0.2
0
A
Ø115
13
M12
A
30°
60°
30°
V473
Ø46 Ø110
R5
Ø55
21
Ø95Ø158
22
55
15 N50x2x30x24x9H
DIN5480
+0.03
+0.01
0
-0.02
+0.2
0
A
Ø130
16
M14
A
30°
60°
30°
V573
Ø64 Ø130
R6
Ø75
24
Ø120Ø198
30
65
15 N70x3x30x22x9H
DIN5480
+0.03
+0.01
0
-0.02
+0.2
0
A
Ø165
19
M18
A
30°
60°
30°
V673
+0.04
+0.02
0
-0.02
+0.2
0
Ø89 Ø180
R6
Ø100
27
Ø145Ø248
41
78
15 N95x3x30x30x9H
DIN5480
A
Ø215
21
M20
A
30°
60°
30°
V773
Ø115
27
Ø180Ø298
51
90
15 N110x4x30x26x9H
DIN5480
A
45°
+0.04
+0.02
0
-0.02
+0.2
0
Ø102 Ø230
A
Ø265
23
22.5°
M22
R6
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Installing

17
7- Maintenance and Inspections
Under normal ambient and working conditions the gear unit should be checked
according the following intervals. (For definition of normal working conditions refer to
the product catalogue : “Selecting Gearbox” section) ;
For normal ambient conditions 70 degrees celsius oil bath temp. should be taken
as reference
* For our V series gearboxes mineral oil is used unless it is differently ordered. For oil
type and quantities refer to the following tables.
Item to Check /
Replace
Every 3000
Working Hours or
Every 6 Months
Every 4000
Working Hours
Every 10000
Working Hours or
Every 3 Years
Every 25000
Working Hours
Check for Oil Leakage x
Check for Oil Level x
Check for Oil Leakage
from Seals x
Check Bearing’s Noise
x (Change if
Necessary)
Change Mineral Oil x (See Below for
Details)
Change Synthetic -
PAO Oil
x (See Below for
Details)
Change Sealing x
Change Bearing
Grease x
Change Bearings x
Check for Noise
Changes x
0
5000
10000
15000
20000
25000
30000
35000
40000
45000
70
80
90
100
110
120
130
140
150
160
Oil Change Intervals [Hour]
Oil Bath Temperature (Celcius)
Mineral
Synthetic PAO
Synthetic PG
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Inspections

18
8- Lubrication
8.1- Oil Types
Lubricant DIN
51517-3
Ambient Temperature
[ºC] ISO
VG
Beyond
Petroleum Castrol Klüber Lubrication Mobil Shell
Dip
Lubrication
Forced
Lubrication
Mineral
Oils
CLP
0 ... +50 – 680 Energol
GR-XP 680
Alpha
SP 680
Klüberoil
GEM 1-680 N
Mobilgear
XMP 680
Omala
680
-5 ... +45 – 460 Energol
GR-XP 460
Alpha
SP 460
Klüberoil
GEM 1-460 N
Mobilgear
XMP 460
Omala
F460
-10 ... +40 +15 ... +40 320 Energol
GR-XP 320
Alpha
SP 320
Klüberoil
GEM 1-320 N
Mobilgear
XMP 320
Omala
F320
-15 ... +30 +10 ... +30 220 Energol
GR-XP 220
Alpha
SP 220
Klüberoil
GEM 1-220 N
Mobilgear
XMP 220
Omala
F220
-20 ... +20 +5 ... +20 150 Energol
GR-XP-150
Alpha
SP 150
Klüberoil
GEM1-150 N
Mobilgear
XMP150
Omala
150
-25... +10 +3 ... +10 100 Energol
GR-XP 100
Alpha
SP 100
Klüberoil
GEM 1-100 N – Omala 100
Synthetic
Oils
CLP PG
-10 ... +60 – 680 Energsyn
SG-XP 680 – Klübersynth GH 6 -680
Mobil
Glygoyle 680
Tivela
S 680
-20 ... +50 – 460 Energsyn
SG-XP460
Aphasyn
PG460
Klübersynth
GH 6-460
Mobil
Glygoyle 460
Tivela
S 460
-25 ... +40 +5 ... +40 320 Energsyn
SG-XP320
Aphasyn
PG320
Klübersynth
GH 6-320
Mobil
Glygoyle 320
Tivela
S 320
-30 ...+30 0 ...+30 220 Energsyn
SG-XP 220
Aphasyn
PG 220
Klübersynth
GH 6-220 – Tivela S 220
-35 ... +20 -5 ... +20 150 Energsyn
SG-XP 150
Aphasyn
PG 150
Klübersynth
GH 6 -150 – Tivela S 150
-40 ... +10 -8 ... +10 100 – – Klübersynth
GH 6 -100 – –
CLP HC
-10 ... +60 – 680 – – Klübersynth
GEM4-680 N
Mobilgear
SHCXMP680 –
-20 ... +50 – 460 Enersyn
EP-XF 460
Alphasyn
T 460
Klübersynth
GEM4-460 N
Mobilgear SHC
XMP460
Omala
HD 460
-25 ... +40 +5 ... +40 320 Enersyn
EP-XF 320
Alphasyn
T 320
Klübersynth
GEM4-320 N
Mobilgear SHC
XMP 320
Omala
HD 320
-30 ... +30 0 ...+30 220 Enersyn
EP-XF 220
Alphasyn
T 220
Klübersynth
GEM4-220 N
Mobilgear SHC
XMP 220
Omala
HD 220
-35 ... +20 -5 ... +20 150 Enersyn
EP-XF 150
Alphasyn
T 150
Klübersynth
GEM4-150 N
Mobilgear SHC
XMP 150
Omala
HD 150
-40 ... +10 -8 ... +10 100 – – Klübersynth
GEM4-100 N – –
Food Grade
Oil
CLP
NSF H1 -15 ... +25 +5 ... +25 320 – Optileb GT 320
Klüberoil 4
UH1-320 N
Mobil SHC
Cibus 320
Cassida
Fluid GL-320
Bio degra-
dable Oil CLP E -25 ... +40 +5 ... +40 320 – Tribol BioTop 1418-320
Klübersynth
GEM 2-320 – –
Mineral Greases
[ -20 .... +130 Working Temperatures ºC ]
Energrease
LS 3 Spheerol AP3 Centoplex 2 EP Mobilux EP 3 Alvania RL3
Synthetic Greases
[ -30 .... +130 Working Temperatures ºC ] Energrease
SY 2202 – Petamo GHY 133 N
Mobiltemp
SHC100
Cassida
RLS 2
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Lubrication

19
8.3- Oil Quantities
8.2- Changing the Oil
Refer to the nameplate to find out the correct oil type filled inside the gearbox.
- Do not mix synthetic oils with mineral oils which will cause serious damage to the
gear unit. The oil change must be done by using the filling, draining and level plugs
according the mounting position illustrated at oil plugs tables.
- Extended, intensive contact with oils can lead to skin irritations. Avoid extended contact
with oil, and clean oil off skin immediately.
- Hot oil can cause scalding. When changing oil, protect yourself against contacting hot oil,
use protective gloves.
Tip
Type
Typ
V Serisi Yağ Miktarları (lt)
V Series Oil Quantities (lt)
Ölmengen von V Serie (lt)
M1 M3 M5 M6
V373 3,3 2,6 2,6 2,5
V473 4,5 4,1 4,3 4,1
V573 9,7 7,9 9,2 9,0
V673 16,3 13,6 16 15,8
V773 30 18 21 20,7
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Lubrication

20
Operating Instructions
V Series
YILMAZ REDÜKTÖR
Oil Plugs
8.4- Oil Plugs
M1
M5 M6
M3
:Oil filling :Drain plug :Oil level :Vent Plug
Symbols :