YILMAZ CA 601 User manual

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YILMAZ
ADRES
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TELEFON
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0216.312.28.28 PBX
TELEFAX
:
0216.484.42.88
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PVC
MARKASI
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YILMAZ
MODEL KODU
:
CA 601
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2 YIL
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ADRES
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TELEFON
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TELEFAX
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EC Declaration of Conformity
MANUFACTURER : YILMAZ MACHINERY INDUSTRY &TRADE CO
-ISTANBUL- TURKIYE
tel: +90 0216 312 2828 fax: +90 0216 484 42 88
yilmaz@yilmazmachine.com.tr
Declare on our own responsibility that ;
CA 601 PVC CORNER CLEANING MACHINE
Meets all the provisions of the 2006/42 EC Machinery Directive, 2006/95 EC Low Voltage Directive, and 2004/108
EC EMC Directive which apply to it

d
D
TECHNICAL FEATURES -
kg kg
CA 601 860 W 50 Hz
230 V AC P N PE
1200 W 50 Hz
400 V AC 3P PE
3000
D/dak.
RPM
D = 215 mm
max.
d = 32 mm
6/8 Bar
36
Lt. / dak.
Lt/min
W = 92
L = 101
H = 143
198 249

BOYUTLAR DIMENSIONS
-FIGURE-

- PART LIST -
-FIGURE-
-FIGURE-

-FIGURE-
-FIGURE-

-FIGURE-

NO
STOK KODU
STOCK CODE
ADET
QTY
NO
STOK KODU
STOCK CODE
ADET
QTY
1 1SA010000-0053 1 87 3UA630030-0003 1
2 2TU012510-0328 1 87-1 3UA140030-0007 1
8 3UA060030-0014 2 87-3 2TU011110-0042 1
13 1SK060000-0004 2 87-4 2TU011110-0040 1
15 2TU011210-0474 1 96 1PN020000-0131 1
17 2TU014010-0116 1 97 1PN020000-0132 1
22 2TU012510-0332 1 98 1PN020000-0129 1
26 2TU012210-0054 1 99 1PN020000-0143 1
46 1SA050000-0185 1 99-1 1PN020000-0143 1
47 2TU012510-0337 1
49 2TU012510-0338 1
63 2TU011110-1101 1
72 1SC170000-0007 1

NO
PART NO
PICTURE
STOK KODU / CODE
1
1EL020000-0012
2
3
4

5
6
7
8

ENGLISH
CONTENTS
1. General information
1.1. Introduction
1.2. Service Information
2. Safety
2.1. Safety Symbols and Their Meanings
2.2. Accidents Prevention
2.3. General Safety Information
3.
4. Transport of the Machine
5. Installation of the Machine
5.1. Preparation
5.2. Connecting to Power Source
6.
7. Operation
7.1 Preparation
7.2 Operation
8. Maintenance, Service and Repair
8.1 Maintenance
8.2 Changing the cutting tool
8.3 Adjust the air pressure
9. Trouble Shooting Guide
10. Warranty conditions

1. GENERAL INFORMATION
1.1. Introduction
operator should read these instructions carefully, and the machine should be operated after fully understanding them.
Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in
this manual. The technical drawings and details contained in this manual constitute a guide for the operator.
1.2. Service Information
In case of any technical problem please contact your nearest YILMAZ dealer, or YILMAZ head office through the above
mentioned phone, fax or e-mail address.
Technical labels with the model description of the machine are fixed onto the front side of each machine.
rial number and manufacturing year are stipulated on the technical label.
Average life usage of production is 10 years. If you have any further failure and complaint, please inform to our
below mentioned technical service by verbal or written

AUTHORIZED TECHNICAL SERVICE CENTER ADDRESS
Tel 0216 312 28 28 Pbx.
Fax 0216 484 42 88
E-mail service@yilmazmachine.com.tr
Web www.yilmazmachine.com.tr
For minimize the documantation, It is wery necessary to mention below details at the agreements signed with suppliers and
dealers of the purchased machines
Machine model Voltage and frequency
Date of purchase
Description of the machine fault Name of dealer where machine was purchased
Average daily operation period

2. SAFETY
2.1. Safety Symbols and Their Meanings
Read the user guide
Ensure safe working position, always keep your
balance.
Wear ear protectors
Elektrical excitation
Wear safety goggles
.
If the power cable should be damaged
during operation, don't touch and unplug it.
Never use damaged power cables.
High temperature warning
During saw blade change operations, use
protective gloves
Keep your fingers clear of the movable parts of the
glide arm.
The above symbol DANGER WARNING,
warns you against specific dangers, and you
have definitely to read them..
The IMPORTANT symbol above is one telling to
apply special care and to be careful at carrying out
the specified operation

2.2. Accidents Prevention
2.2.1 Our machines are manufactured in accordance with CE safety directives, which cover national and international
safety directives.
2.2.2 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to
provide for necessary safety equipment and devices for the
2.2.3 It is the task of the employer to warn his staff against accident risks, to train them on prevention of accidents, to
2.2.4 Machine should be operated only by staff members, who have read and understood the contents of this manual.
2.2.5 All directives, recommendations and general safety rules contained in this manual have to be observed fully.
The machine cannot be operated in any way for purposes other than those described herein. Otherwise, the
manufacturer shall not be deemed responsible for any damages or injuries. And such circumstances would lead
to the termination of the warranty
2.3. General Safety Information
2.3.1 The power cable should be led in such a way that nobody can step on it or nothing can be placed on it. Special
care has to be taken regarding the inlet and outlet sockets
2.3.2
accordance with the stipulated values.
2.3.3 Use correct illumination for the safety of the operator. (ISO 8995-89 Standard The lighting of indoor work
system)

2.3.4 Use correct illumination for the safety of the operator. ( ISO 8995-89 Standard The lighting of indoor work
system)
2.3.5
machine.
2.3.6 Ensure that the work piece is clamped appropriately by the machine's clamp or vice
2.3.7 Ensure safe working position, always keep your balance.
2.3.8 Keep your machine always clean for safe operation. Follow the instructions at maintenance and replacement of
accessories. Check the plug and cable regularly. If damaged, let it replace by a qualified electrician. Keep
handles and grips free of any oil and grease.
2.3.9 Unplug first, before conducting and maintenance works.
2.3.10 Ensure that any keys or adjustment tools have been removed before operating the machine..
2.3.11 If you are required to operate the machine outside, use only appropriate extension cables.
2.3.12 Repairs should be carried out by qualified technicians only. Otherwise, accidents may occur.
2.3.13 Before starting a new operation, check the appropriate function of protective devices and tools, ensure that they
work properly. All conditions have to be fulfilled in order to ensure proper operation of your machine. Damaged
protective parts and equipment have to be replaced or repaired properly (by the manufacturer or dealer).
2.3.14
2.3.15 bustive liquids and materials next to the machine and electric connections.

3.
Adjustable to different PVC profile types
Equipped with centralizing guide ensuring correct placement of profiles onto the set square.
Stops automatically after the corner cleaning operation.
Maximum profile processing height is 130 mm. (I165 mm profile processing height is provided as option)
PLC System, with serial change of blade groups.
STANDAR
D
A
CCESSORIES
OP
TIONAL
A
CCESSORIES
Air Gun
Stand
4. TRANSPORT OF THE MACHINE
4.1. The transport should be done by qualified personnel only.
4.2. The machine should be transported by lifting with proper equipment (not touching the ground during the transport).
4.3. Unless customer requests the contrary, the machine will be delivered with wooden packaging.
4.4. Movable parts on the machine should be fixed before carrying out the transport.
4.5. The machine size and weight measurements, given the technical specification sheet.

5. INSTALLATION OF THE MACHINE
5.1 Preparation
5.1.1 The machine size and weight measurements, given the technical specification sheet.The ground, where the
machine will be placed, should be even, solid enough to bear the weight of the machine
5.1.2 The machine should be located approx. 50 cm away from the rear wall
5.1.3 You can provide the balance of the machine with adjustable counterforts (PICTURE 2 NO 72) in the bottom
part.
5.1.4 Tie the table of machine given as standard accessory on the front surface of the chassis. Apply the definition
below step by step for the assembly of the table.


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