YOKOGAWA YFGW410 User guide

Technical
Information
YFGW410 Field Wireless Management
Staion Startup Guide
(From Device Conguration and Wireless Network
Connection to Process Data Monitoring)
TI 01W01A56-01EN
TI 01W01A56-01EN
©Copyright Mar. 2014
1st Edition Mar. 2014
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: [phone] Fax.: [phone]
Contents
Introduction ........................................................................................................................2
1. Overview ...................................................................................................................3
2. Preparation ...............................................................................................................5
2.1 Planning Conguration Items ............................................................................................5
2.1.1 Planning Device Provisioning and Access Point Initial Conguration
Parameters .........................................................................................................5
2.1.2 Planning Network Information ............................................................................6
2.1.3 Planning Field Wireless Device Parameters ......................................................7
2.1.4 Planning Modbus Register Mapping ..................................................................8
2.2 Installing Software and CF/DD File....................................................................................9
2.3 Connecting Cable ..............................................................................................................11
2.3.1 Connecting Field Wireless Management Station Cable ..................................11
2.3.2 Connecting Field Wireless Access Point Cable ...............................................12
2.3.3 Connecting Grounding Wire .............................................................................13
2.4 Mounting Antenna .............................................................................................................15
3. Conguration .........................................................................................................16
3.1 PC Network Conguration ...............................................................................................16
3.2 Wireless System Conguration .......................................................................................16
3.2.1 Field Network Registration ...............................................................................17
3.2.2 Network ID Registration ...................................................................................17
3.2.3 Backbone Router Registration .........................................................................18
3.2.4 Hopping Pattern Registration ...........................................................................19
3.2.5 Field Device Registration .................................................................................20
3.2.6 Modbus Mapping ..............................................................................................22
3.3 Device Provisioning ..........................................................................................................23
3.4 Access Point Initial Conguration ..................................................................................25
3.5 Provisioning File Registration .........................................................................................27
3.6 Download New Conguration ..........................................................................................28
4. Conrmation ..........................................................................................................29
4.1 Wireless System Conrmation ........................................................................................29
4.1.1 Backbone Device List .......................................................................................30
4.1.2 Field Device List ...............................................................................................30
4.1.3 Status Indicator.................................................................................................31
4.2 Backup Files Conrmation ..............................................................................................31
5. Monitoring Network Status ..................................................................................32
Appendix 1 Modbus Protocol ..........................................................................................34
Appendix 2 Conguration Items (Blank Form) ..............................................................40
Revision Information ........................................................................................................44

2
TI 01W01A56-01EN
Introduction
This startup guide provides basic guidelines for the minimum ISA100 wireless system with Man-
agement Station. It does not provide maintenance, service, or troubleshooting procedure.
Refer to the Instruction Manual (IM01W02D01) for more information and instructions.
This manual is also available on www.yokogawa.com.
The sample system of this document consists of Management Station YFGW410 (R1.03.01)
with Access Point (R1.03.01) , Temperature Transmitter YTA510 (R2.01.01) and ISA100
wireless network using Yokogawa conguration tools, Field Wireless Management Console
(FWMC:R1.03.01) and FieldMate (R2.05).
 Notes
• This startup guide may be revised periodically to incorporate updated information.
• Please use a computer’s administrator account to install or update the software.
• Any copy or reproduction of the content of this document, in whole or in part, without permis-
sion is prohibited.
 Trademarks
• The Yokogawa product and brand names appearing in this document are trademarks or
registered trademarks of Yokogawa Electric Corporation.
• The company trademarks and registered trademarks appearing in this document are not
marked with TM or ®.
• All other company and product names mentioned in this manual are trademarks or regis-
tered trademarks of their respective companies.
All Rights Reserved Copyright © 2014, Yokogawa Electric Corporation Mar. 31, 2014-00

1. Overview 3
TI 01W01A56-01EN
1. Overview
This document describes one example of Field Wireless System con guration procedure, which
consists of Field Wireless Management Station (YFGW410), Field Wireless Access Point
(YFGW510) and one Field Wireless Device (Temperature Transmitter YTA510). These are con-
nected via the ISA100.11a Field Wireless Network. The Management Station provides several
communication interfaces such as Modbus/TCP for Host System and proprietary interface for
system con guration. The process data is acquired by the Host System via Field Network. The
system con gurations parameters are modi ed by Field Wireless Management Console (FWMC)
which is Web based software without installation and is used on Con guration & Monitoring PC.
 System Architecture
Field Wireless Management Station
(YFGW410)
Field Wireless Access Point
(YFGW510)
[Field Wireless Management Console]
- Field Wireless Configurator
- Field Wireless Monitoring Tool
[Device Configuration]
- FieldMate[Provisioning Device Tool]
- YFGW510 tool
Field Wireless Device
(YTA510:Temperature Transmitter)
Field Network
Field Wireless Network
(Network ID=100)
Backbone Network
Host System
Configuration &
Monitoring PC
Fig.1 System Architecture
Fig.1 System Architecture
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1. Overview 4
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 Work Flow
[Installation]
Step 1
Preparation (Chapter 2)
• Conguration Items Planning
• Software and CF/DD Installation
• Cable Connection
• Antenna Mounting
Step 2
Conguration (Chapter 3)
• PC Network Conguration
• Wireless System Conguration
• Device Provisioning
• YFGW510 Initial Conguration
• Provisioning File Registration
• Download New Conguration
Step 3 Conrmation (Chapter 4)
• Wireless System Conrmation
• Backup Files Conrmation
[Operation & Maintenance]
Monitoring Network Status (Chapter 5)
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2. Preparation 5
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2. Preparation
2.1 Planning Conguration Items
2.1.1 Planning Device Provisioning and Access Point Initial
Conguration Parameters
Before provisioning a Field Wireless Device, decide the Network ID and the Device Tag.
Table. 1 Device Provisioning and Access Point Initial Conguration setting
Item Settings Chap
Network ID 100 3.3
Device Tag (Field Wireless Device) YTA510_1
Device Tag (Access Point) BBR001 3.4
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2. Preparation 6
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2.1.2 Planning Network Information
Before conguring the Field Wireless System, determine the settings for Field Network (network
between Management Station and Conguration & Monitoring PC) and Network ID (ID number,
Hopping Pattern, Backbone router).
This setup example uses the settings shown in Table.2.
(See Appendix.2 “Remark” column for additional information for each items.)
Table.2 Network setting
Item Settings Chap
YFGW410 Settings Use default setting -
Interfaces
Field
Wireless
Backbone
Use default setting -
Field
Network 1
IP Address 192.168.0.101
3.2.2Subnet Mask 255.255.255.0
Default Gateway 192.168.0.1
Field
Network 2 Not used in this conguration -
Field
Network 3 Not used in this conguration -
Access Control Lists Not used in this conguration -
Time Sorce Not used in this conguration -
Operation Mode Not a congurable parameter -
Hopping Pattern
Channels for
advertise-
ments
Use default setting
3.2.4
Pattern A
Channels 11~25
Field Wireless Networks Network ID 100 3.2.3
NetworkID:100
Network
Information Hopping Pattern A3.2.4
Backbone
Routers
Device Tag BBR001 3.2.3
Model Not a congurable
parameter -
Duocast ID Not used in this
conguration -
Use factory
default
password
Use default setting -
Field Device See Table.3 3.2.5
Graphic Editor Not used in this conguration -
Alert Setting Use default setting -
Sampling Data See Table.3 3.2.5
Modbus Settings See Table.4 3.2.6
Resource Not a congurable parameter -
Field Network
(Congure & Monitoring PC)
IP Address 192.168.0.110 3.1
Subnet Mask 255.255.255.0
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2. Preparation 7
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2.1.3 Planning Field Wireless Device Parameters
Before operating the Field Wireless System, sensor conguration parameters should be dened.
This setup example uses the settings shown in Table.3.
(See Appendix.2 “Remark” column for additional information for each items.)
Table. 3 Field Wireless Device setting
Item Settings Chap
General settings -
3.2.5
Properties
Device Tag YTA510_1
Device Role IO (Auto)
Primary Router Not used in this conguration
Secondary
Router Not used in this conguration
Not online Use default setting
Device Group Not used in this conguration
Alert Enable
Diagnostic Alert Use default setting
Device Group Not used in this conguration
Sampling Settings -
Device Tag YTA510_1
CF /DD CF File 00020101.cff
Parameters
Parameters
Update Policy Periodic
Publication
Period (sec) 10
Stale Limit
(Times) 10
Retry Mode Use default setting
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2. Preparation 8
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2.1.4 Planning Modbus Register Mapping
When using Modbus communication between the Management Station and control system in
order to communicate process value and diagnostic information, this task needs to be performed.
In this setup example, congure the Modbus registers as shown below. (See Appendix1 for ad-
ditional information)
Table. 4 Modbus setting
Absolute Address Input Register
Number Allocation Data Type (words)
30001 0 Status Unsigned16 (x 1)
30002~30003 1~2 DIAG_STATUS Unsigned32 (x 2)
30004 3 Data Status Unsigned16 (x 1)
30005~30006 4~5 PV Float (x 2)
30007 6 Data Status [*1] Unsigned16 (x 1)
30008~30015 7~14 GW_STATUS Unsigned16 (x 8)
30016 15 Data Status [*1] Unsigned16 (x 1)
30017~30024 16~23 BBR_STATUS Unsigned16 (x 8)
30025 24 Data Status [*1] Unsigned16 (x 1)
30026~30033 25~32 DEV_STATUS
Unsigned16 (x 1)
Integer16 (x 1)
Unsigned16 (x 6)
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2. Preparation 9
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2.2 Installing Software and CF/DD File
Table.5 shows the software that is required for each purpose (Installation, Operation and Mainte-
nance).
Install these required software tools, CF/DD File, and the infrared adapter driver on Conguration
& Monitoring PC.
For the installation procedure, refer to the instruction manual of the respective software.
Table. 5 PC and Software
No. Software Usage Required steps Instal-
lation
Opera-
tion
Mainte-
nance
1
Field Wireless
Management
Console
Wireless Network
Conguration &
Monitoring
Web based software without
Installation ü(ü)ü
2
FieldMate Basic
Advance and
Device Files
Device Provisioning
Sensor congura-
tion
Install the software from Field-
Mate DVD (Need to purchase) ü-ü
3Infrared adapter
driver: Device Provisioning
Install the driver from Infrared
adapter accessary DVD.
(ACTiSYS Infrared Adapter
[ACT-IR224UN 9600bps])
ü-ü
4 YFGW510tool Initial setting
for Access Point
Copy the software from
YFGW510 accessary DVD
to the recommended folder
below.
<C:/Yokogawa/FieldWireless/
YFGW510tool>
ü- -
5 CF/DD File
Field Wireless
Device Registration
(CF les contain
the vendor names,
model names, revi-
sions etc.)
(1) Conrm the appropriate
revision on the website. [*1]
<http://www.eld-wireless.
com/en/download/index.html>
->“Support for Field Wireless
Devices and FieldMate /PRM”
(2) Save the CF/DD les to the
recommended folder below.
<C:/Yokogawa/FieldWireless/
CFDD/59543/**** [*2]>.
üüü
[*1] The second bit positioned character on a Main name plate [SUFFIX column] of Field Wireless Device indicates
“Amplier housing basic specication code”.
[*2] “0005” for Temperature Transmitter YTA510,
“000c” for Pressure Transmitter EJX series,
“1802” for Multi-Input Temperature Transmitter YTMX580.
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2. Preparation 10
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 Recommended System Requirements
• Field Wireless Management Console (FWMC)
[Supported Operating System]
Windows 7 Professional Service Pack 1 (32bit/64bit)
Windows Vista Business Edition Service Pack 2 (32bit)
Windows Server 2008 Enterprise Service Pack (32bit)
Windows Server 2008 Enterprise R2 (32/64bit)
Language: Japanese or English
[Hardware Requirements]
Item Recommended System Requirements
Processor Intel Core 2 Duo 2.66 GHz or equivalent, or better
RAM 2 GB or more
Hard Disk Drive 40 GB or larger (at least 15 GB of free space)
Display Color: True Color (24 bits or more) recommended
Resolution: 1280 x 800 recommended
Network port Ethernet-compatible network ports
• FieldMate Basic/Advance
[Operating System]
Windows 7 Professional, Home Premium 32bit/64bit SP1 or later
Language: Japanese, English, Chinese (simplied), German, French, Russian
Windows Vista Business 32bit SP2 or later
Language: Japanese, English, Chinese (simplied)
[Hardware Requirements]
Item Windows 7 Windows Vista
Processor Intel ® Core™2 Duo T7100 or similar specication CPU
Memory 2GB or more 1GB or more
(2GB or more recommended)
Hard Disk Drive 8GB or more
DVD-ROM Drive Windows 7 compatible Windows Vista compatible
Display 1024×768 or better resolution
recommended
Windows 7 compatible
1024×768 or better resolution
recommended
Windows Vista compatible
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2. Preparation 11
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2.3 Connecting Cable
2.3.1 Connecting Field Wireless Management Station Cable
Following connections are required to activate Management Station.
11
Configuration
& Monitoring PC
1.Field Network Port
3.Power Supply Connector
2.SynchronizationConnector
4.LED Indicator
RDY=Green
Field Wireless Management Station
Terminator of Cable for Redundancy
Synchronization connector
Power supply connector
Field network interface
1. Connect Ethernet cable from Field Network Port (F1) to the Conguration & Monitoring PC.
2. Plug the Terminator to the Synchronization connector.
3. Connect the power source to the power supply connector.
4. Conrm that the indicator LED RDY turns green.
• Management Station (YFGW410) : RDY LED = Green
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2. Preparation 12
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2.3.2 Connecting Field Wireless Access Point Cable
Connect backbone network and start Access Point.
1.Field Backbone Interface
2.Power Supply Terminal
Ground Terminal
3.LED Indicator
Field Wireless Management Station
Field Wireless Access Point
Ethernet Cable
Cable Gland for
Communication
RJ-45 connector
Field wireless
backbone interface
1. Connect Ethernet cable from Management Station (B1: Backbone Interface) to Access
Point.
2. Insert the power supply cable through the power supply cable gland into the housing.
Connect the + cable to the + terminal and the – cable to the – terminal.
3. For grounding, connect the grounding wire to the ground terminal next to the power supply
terminal.
4. After supplying power conrm that the indicator LED RDY turns green.
• Access Point (YFGW510) : LAN LED = Green
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2. Preparation 13
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2.3.3 Connecting Grounding Wire
Proper grounding is essential for the stable operation of Field Wireless System.
 Field Wireless Management Station (YFGW410)
Management Station has two ground terminals: the frame ground (FG) terminal secured by
the M4 screw at the side of power supply connector (on the top side of the main body), and the
ground terminal at the power supply spring terminal.
Ground
terminal
Power supply
connector
RS-485
connector
Ground
Connect the ground cable from the frame ground (FG) terminal to the ground. Class D grounding
(the third class grounding) with the ground resistance of 100 ohms or less is necessary.
Connect the grounding wire to the ground terminal. The internal wiring of YFGW410 main body is
connected as shown in the following  gure.
Ground
terminal YFGW410 Housing
RS-485
connector
Power supply
connector
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2. Preparation 14
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 Field Wireless Access Point (YFGW510)
Connect the grounding wire to the ground terminal of Access Point. The ground terminal is lo-
cated at the bottom on the right side of the housing. Class D grounding (the third class grounding)
with the ground resistance of 100 ohms or less is necessary. Do not share the ground wiring with
other devices.
right side Ground terminal
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2. Preparation 15
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2.4 Mounting Antenna
Screw the antenna into the antenna connector on the top of the device. Ensure that the antenna
is properly mounted.
1. Turn counter-clockwise the cover of the antenna connector on the top of YFGW510 to re-
move.
2. Mount the provided antenna into the antenna connector.
Tighten the antenna connector with a torque of 2 to 3 N∙m.
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3. Conguration 16
TI 01W01A56-01EN
3. Conguration
3.1 PC Network Conguration
Congure the network settings (IP address of Conguration & Monitoring PC) as shown in Ta-
ble.2.
NOTE
Before starting conguration tools, “Automatically detect Proxy” setting of internet browser needs
to be disabled.
3.2 Wireless System Conguration
Perform the following six steps to congure eld wireless system. Field Wireless Management
Console (Congurator and Monitoring tool) is the software used to congure the Field Wireless
System.
Field
Network
Register
NetworkID
Register
BBR
Register
Device
Modbus
Mapping
Hopping
Pattern
(1) (2) (3) (4) (5) (6)
 Start Congurator
Start Field Wireless Management Console over a web-browser.
1. Check Ethernet connection from Management Station
(F1 port) to the Conguration & Monitoring PC.
2. Start web-browser and enter <http://192.168.0.101:8080/>
in the web browser’s navigation eld.
Click [Congurator] and the login dialog will appear.
• Default login user is “admin” and password is “!admin”.
• First window requires default password change.
Enter both old password & new password and click “ok”.
192.168.0.110
192.168.0.101
Field Wireless
Management Console
Field Wireless
Management Station
(YFGW410)
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3. Conguration 17
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3.2.1 Field Network Registration
Field
Network
Register
NetworkID
Register
BBR
Register
Device
Modbus
Mapping
Hopping
Pattern
1. Click [Interfaces] from Menu tree in the left pane and click [Field Network1].
2. See Table.1 and congure the Field Network’s IP Address.
Factory Default
ip: 192.168.0.101
sm: 255.255.255.0
dg: 192.168.0.101
3.2.2 Network ID Registration
Field
Network
Register
NetworkID
Register
BBR
Register
Device
Modbus
Mapping
Hopping
Pattern
1. Click [Field Wireless Networks] from Menu tree in the left pane.
2. Click [Add] and enter Network ID and click [OK]. In this example, we use 100.as Network ID
• Network ID: 2~65534. (1 and 65535 are reserved)
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3. Conguration 18
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3.2.3 Backbone Router Registration
Field
Network
Register
NetworkID
Register
BBR
Register
Device
Modbus
Mapping
Hopping
Pattern
Configuration items for Network ID
1. Click [Network ID: 100] from Menu tree in the left pane and click [Backbone Routers] tab.
2. Click [Add] and enter [BBR001] in Device Tag to register an initialized Access Point.
• Enter the Device Tag name which is set by YFGW510Tool.exe or the one on a Tag plate.
3. Click [OK] to nish registration.
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3. Conguration 19
TI 01W01A56-01EN
3.2.4 Hopping Pattern Registration
Field
Network
Register
NetworkID
Register
BBR
Register
Device
Modbus
Mapping
Hopping
Pattern
Configuration items for Network ID
1. Click [Hopping Patterns] from Menu tree in the left pane.
2. Click the checkbox and enable pattern [A] and click [Optimization].
3. Click created [Network ID:100] from Menu tree in the left pane.
4. Select [Hopping Pattern] A from the pull down menu. (Network ID 100 uses hopping pattern
A.)
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3. Conguration 20
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3.2.5 Field Device Registration
Field
Network
Register
NetworkID
Register
BBR
Register
Device
Modbus
Mapping
Hopping
Pattern
Configuration items for Network ID
1. Click [Field Devices] tab and click [Add] to register Field Wireless Device .
2. Enter [YTA510_1] in Device Tag, select Device Role [IO (Auto)] and click [OK].
3. Click [Sampling Data] from Menu tree in the left window.
4. Click [Add] and open Sampling Setting window.
5. Click […] button and check the target Field Devices and click [OK].
• It allows multiple device selection for same model.
Mar. 31, 2014-00