YOKOGAWA GC8000 User manual

Technical
Information
Contents
uIntroduction...................................................................................................2
uNotice.............................................................................................................3
1. Overview..................................................................................................... 25
1.1 Wiring and Piping Diagram............................................................................... 26
1.2 External Dimensions ......................................................................................... 27
1.3 Auxiliary Hardware ............................................................................................ 40
1.4 Gases Required for Operation.......................................................................... 40
1.5 Conformance Standards................................................................................... 42
1.6 Data Plate............................................................................................................ 43
2. Installation, Piping, and Wiring................................................................ 53
2.1 Installation .......................................................................................................... 53
2.1.1 Installing the Analyzer ......................................................................... 53
2.1.2 Installing Auxiliary Hardware............................................................... 57
2.2 Piping .................................................................................................................. 60
2.2.1 Types of Piping and Installation .......................................................... 60
2.2.2 Connecting Piping............................................................................... 62
2.3 Wiring .................................................................................................................. 65
2.3.1 Types of Wiring and Locations............................................................ 66
2.3.2 Recommended Cables ....................................................................... 67
2.3.3 PreparingWiringDependingonSpecications.................................. 69
2.3.4 Connecting Power Cable and Grounding........................................... 77
2.3.5 Connecting Signal Cables .................................................................. 80
Revision Information ........................................................................................... 93
Process Gas Chromatograph
GC8000
Installation Manual
TI 11B08A01-01E
TI 11B08A01-01E
©Copyright Oct. 2011(YK)
11th Edition Sep. 2017(YK)
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: [phone] Fax.: [phone]

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uIntroduction
This manual describes the installation of the GC8000 Process Gas Chromatograph.
Please read the following documents before installing and using the GC8000 system.
nDocuments Related to the GC8000 Process Gas Chromatograph
lUser’s manuals
The product comes with the following user’s manuals.
(The last “E” in the document number is the language code.)
• User’smanualsthatdonotdependuponthespecicationsoftheproduct:
GC8000 Process Gas Chromatograph (IM 11B08A01-01E)
• User’smanualsthatareattacheddependingonspecificationsoftheproduct:
Process Gas Chromatograph GC8000 Installation Manual (TI 11B08A01-01E, this manual)
• User’smanualsforrelatedproducts:
PCAS PC Analyzer Server Software (IM 11B06B01-01E)
ASET Analyzer Server Engineering Terminal Software (IM 11B06C01-01E)
ASGW Analyzer Server Gateway Software (IM 11B06E01-01E)
ASIU Analyzer Server Interface Unit Software (IM 11B06F01-01E)
GCVT Virtual Tech Software (IM 11B08C02-01E)
ANABUS Ethernet System Redundancy Setting Manual (TI 11B03A03-14E)
lOperation Data
Operation data is supplied with the operation manuals in the delivered package and contains
thefollowingapplicationspecicinformationrequiredtousetheGC8000ProcessGas
Chromatograph.
• Process conditions and measurement range
• Instrumentspecicationsandoperatingconditions
• Standard sample for calibration
• Column system and column
• Miscellaneous data
Chromatogram, base line, repeatability, etc.
• Analyzerowdiagramandinstallation
• Parts composition table
• General connection diagram
• Sampling system diagram (when supplied by Yokogawa)
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uNotice
This Manual provides technical information for installing a GC8000 at site.
When installing or checking the installation of the GC8000, read the precautions carefully.
nRegarding This Manual
• ThisManualshouldbepassedontotheenduser.
• Read this manual carefully and fully understand how to operate this product before you start
operation.
• All rights reserved. No part of this manual may be reproduced in any form without
Yokogawa’s written permission.
• The contents of this manual are subject to change without prior notice.
• Great effort has been made to ensure that the descriptions in this Manual are correct.
However, if you notice any error or inconsistency, please inform Yokogawa Electric
Corporation.
nRegarding Protection, Safety, and Prohibition Against Unauthorized
Modication
• For the protection and safe use of the product and the system controlled by it, be sure to
follow the safety instructions described in this manual. Safety is not guaranteed if you do not
follow these instructions.
• The following safety symbol marks are used on the product concerned or in this Manual:
WARNING
A WARNING sign denotes a hazard. It calls attention to a procedure, practice, condition or the
like, which, if not correctly performed or adhered to, could result in injury or death of personnel.
CAUTION
A CAUTION sign denotes a hazard. It calls attention to a procedure, practice, condition or the
like, which, if not correctly performed or adhered to, could result in damage to or destruction of
part or all of the product.
IMPORTANT
Indicates that operating the hardware or software in this manner may damage it or lead to system
failure.
NOTE
Draws attention to information essential for understanding the operation and features.
TIP
Gives information that complements the present topic.
 Protectivegroundterminal:
In order to provide protection against electrical shock in case of a fault. This symbol indicates that
theterminalmustbeconnectedtogroundpriortooperationofequipment.
 Functiongroundterminal:
In order to provide protection against noise. This symbol indicates that the terminal must be
connectedtogroundpriortooperationofequipment.
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• If protection/safety circuits are to be used for the product or the system controlled by it, they
should be installed outside of the product.
• Whenyoureplacepartsorconsumablesoftheproduct,usethosespeciedbyus.
• Do not modify the product.
nExemption from Responsibility
• Yokogawa Electric Corporation does not make any warranties regarding the product except
for those mentioned in the WARRANTY that is provided separately.
• Yokogawa Electric Corporation assumes no liability to any party for any loss or damage,
direct or indirect, caused by the use or any unpredictable defect of the product.
nTrademark Acknowledgments
• EthernetisaregisteredtrademarkofXEROXCorporation.
• Allothercompanyandproductnamesmentionedinthisuser’smanualaretrademarksor
registered trademarks of their respective companies.
• WedonotuseTMor®marktoindicatethosetrademarksorregisteredtrademarksinthis
user’s manual.
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nATEX Documentation
The procedure is only applicable to the countries
in European Union.
GB
AllinstructionmanualsforATEXExrelated
products are available in English, German
andFrench.ShouldyourequireExrelated
instructions in your local language, you are
tocontactyournearestYokogawaofceor
representative.
DK
Alle brugervejledninger for produkter relateret
tilATEXExertilgængeligepåengelsk,tyskog
fransk. Skulle De ønske yderligere oplysninger
omhåndteringafExprodukterpåegetsprog,
kan De rette henvendelse herom til den
nærmesteYokogawaafdelingellerforhandler.
I
TuttiimanualioperatividiprodottiATEX
contrassegnati con Ex sono disponibili in
inglese, tedesco e francese. Se si desidera
ricevere i manuali operativi di prodotti Ex in
lingualocale,mettersiincontattoconl’ufcio
Yokogawa più vicino o con un rappresentante.
E
Todos los manuales de instrucciones para
losproductosantiexplosivosdeATEXestán
disponibleseninglés,alemányfrancés.Si
desea solicitar las instrucciones de estos
artículos antiexplosivos en su idioma local,
deberáponerseencontactoconlaocinaoel
representantedeYokogawamáscercano.
NL
Alle handleidingen voor producten die te maken
hebbenmetATEXexplosiebeveiliging(Ex)
zijn verkrijgbaar in het Engels, Duits en Frans.
Neem, indien u aanwijzingen op het gebied van
explosiebeveiliging nodig hebt in uw eigen taal,
contact op met de dichtstbijzijnde vestiging van
Yokogawa of met een vertegenwoordiger.
Sep. 07, 2017-00
SF
KaikkienATEXEx-tyyppistentuotteiden
käyttöhjeet ovat saatavilla englannin-, saksan-
ja ranskankielisinä. Mikäli tarvitsette Ex
-tyyppisten tuotteiden ohjeita omalla paikallisella
kielellännne, ottakaa yhteyttä lähimpään
Yokogawa-toimistoon tai -edustajaan.
P
Todos os manuais de instruções referentes
aosprodutosExdaATEXestãodisponíveis
emInglês,AlemãoeFrancês.Senecessitar
de instruções na sua língua relacionadas
comprodutosEx,deveráentraremcontacto
comadelegaçãomaispróximaoucomum
representante da Yokogawa.
F
Tous les manuels d’instruction des produits
ATEXExsontdisponiblesenlangueanglaise,
allemande et française. Si vous nécessitez
des instructions relatives aux produits Ex dans
votre langue, veuillez bien contacter votre
représentant Yokogawa le plus proche.
D
AlleBetriebsanleitungenfürATEXExbezogene
Produkte stehen in den Sprachen Englisch,
Deutsch und Französisch zur Verfügung. Sollten
Sie die Betriebsanleitungen für Ex-Produkte in
Ihrer Landessprache benötigen, setzen Sie sich
bitte mit Ihrem örtlichen Yokogawa-Vertreter in
Verbindung.
S
AllainstruktionsböckerförATEXEx
(explosionssäkra)produkterärtillgängligapå
engelska, tyska och franska. Om Ni behöver
instruktioner för dessa explosionssäkra
produkterpåannatspråk,skallNikontakta
närmaste Yokogawakontor eller representant.
GR

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LT
LV
PL
EST
SLO
H
BG
RO
M
CZ
SK
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nLabeling
Labels are attached to the product for safety. Read each description.
LabelDisapplicableonlytoTIISexplosionprotection.LabelGisforATEX,IECExandNEPSI.
C
B
F
A
E
D
G
[Back][Right side][Front][Left side]
B
G
C
A
D
(TIIS)
E
(ATEX, IECEx,
NEPSI)
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F
FM-YFM-X
CSA-YCSA-X
ATEX IECEx
NEPSI
TIIS
XXXXXXXXX XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
XXXXXXXXX
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nGeneral Precautions
WARNING
In order to analyze gases, process gas chromatographs use various kinds of process gases and
utility gases.
Since these gases are typically combustible, combustion-sustaining, toxic, odorous, resolvable,
polymerizing, or corrosive, refer to the “Safety Information” in our approval drawings and others
to ensure safety thoroughly before using them.
WARNING
• TheGC8000weighsabout100to220kg.Unpackitneartheinstallationsite.Usea
transportation machine to move it. Handle it carefully to prevent it from falling.
• Up to two protection system may be included, each of which weighs approximately 7 kg, are
installed on top of the GC8000. Therefore, the center of gravity is higher than the center of
the analyzer body.
CAUTION
Forliftingandcarryingtheequipment,usethosetwo(orthree)xturebracketswhicharexedto
thewooden(orothermaterials)cratefortheequipment.
CAUTION
• Since the GC8000 is a precision instrument, take care when handling it to avoid impact.
• TheGC8000isdesignedforuseunderspeciedenvironment(overvoltagecategory,
pollutiondegree,ambienttemperature,owrateandpressureofsampleandutilitygasand
specicationofelectricpower).Itisoutofwarrantyagainstoccuredresultincasewhen
exceed these specs.
• UsetheGC8000withintherangeofyourpurchasespecications.
Yokogawa assumes no responsibility for problems resulting from use by the customer
outsidethepurchasespecications.
 IftheGC8000needstobemodiedorrepaired,pleasecontactyournearestYokogawa
representative. Yokogawa assumes no responsibility for results where the customer or any
third party has attempted to modify or repair this product.
• For cleaning of analyzer, do not use any abrasives or organic solvent.
CAUTION
This instrument is a Class A product for EMC standard (Emission), and is designed for use in an
industrial environment. Please use this instrument in an industrial environment only.
ComplyingwithEMCStandardforATEX,IECEx,andNEPSI:
• EN61326-1 Class A (Emission)
• EN61326-1, EN61326-2-3 (Immunity)
• KoreaElectromagneticConformityStandard
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IMPORTANT
• Read the attached instruction manual before operating the GC8000.
• The instruments must be installed and operated according to the installation manual,
instruction manual, approval drawings, and operation data.
l Howtodisposethebatteries:
This is an explanation about the EU Battery Directive. This directive is only valid in the EU.
Batteries are included on the Control CPU Card (Assy No. K9802AA, K9802AB, K9802AC and
K9802AD) in this product. Batteries incorporated into this product cannot be removed by yourself.
Dispose them together with this product.
WhenyoudisposethisproductintheEU,contactyourlocalYokogawaEuropeB.V.ofce.Donot
dispose them as domestic household waste.
Batterytype: Poly-carbonmonouorideLithiumbattery
Notice: The symbol (see above) means they shall be sorted out and collected as ordained in the
EU Battery Directive.
lHow to dispose the Desktop type Communication converter (K9806AT) or
Signalinterrupter(K9806AB):
Waste Electrical and Electronic Equipment (WEEE), Directive (This directive is only valid
in the EU.)
ThisproductcomplieswiththeWEEEDirectivemarkingrequirement.
Theafxedproductlabel(seebelow)indicatesthatyoumustnotdiscardthiselectrical/
electronic product in domestic household waste.
Product Category
WithreferencetotheequipmenttypesintheWEEEdirective,thisproductisclassiedasa
“Monitoring and Control instruments.”
WhendisposingofproductsintheEU,contactyourlocalYokogawaEuropeB.V.ofce.
Do not dispose of this products in domestic household waste.
● Labeling
The following label is placed on the top side of the product.
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