Yolo Electric Bolt User manual

OWNER’S MANUAL

WELCOME TO THE YOLO® TRIBE _____________________________ 3
WHAT’S INCLUDED AND TOOLS NEEDED ______________________ 4
ASSEMBLY INSTRUCTIONS YOLO BOLT ________________________ 5
SAFETY AND PRODUCT WARNING ____________________________ 9
OPERATING YOUR NEW YOLO® ELECTRIC BIKE:
BATTERY AND CHARGER __________________________________ 11
GEARS __________________________________________________ 13
BRAKES _________________________________________________ 14
TIRES ___________________________________________________ 15
KICKSTAND AND KEYS _____________________________________ 16
LCD DISPLAY PROGRAMMING AND USE ______________________ 17
ADDITIONAL CARE AND MAINTENANCE _____________________ 19
TROUBLESHOOTING ______________________________________ 20
WARRANTY ______________________________________________ 21
SERIAL NUMBERS _________________________________________ 23
TABLE OF CONTENTS

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The “YOLO Tribe” got its beginning when a few people would meet at the beach
with their new YOLO® Boards before sunset. As the group grew, so did its eclectic
mix of people from all walks of life with a shared connection of discovering a
new world on the water. The motto You Only Live Once (YOLO) was something
that spoke to each person and aligned their journey along a path of lifestyle
experiences. A Tribe emerged around the notion of living life to the fullest…of
“making it count”. And before we knew it, that unique vibe began to grow far
beyond our local community.
Since you can’t spend all your time on the water, it wasn’t long before we had
a growing demand to apply the same manufacturing expertise we’d honed
designing and building the best boards to build a better beach cruiser bike. We
discovered boards and bikes were the perfect complement to each other and that
same sense of community quickly coalesced in trail rides every Saturday morning
from our store. We are now so excited to introduce our YOLO® Electric line of
bikes. Built to the same high standards of quality, and designed to let you climb
higher, journey farther, and enjoy longer.
For more than a decade our Tribe has grown to include team riders and
ambassadors, independent retailers, the YOLO®/30A Bike Club, SUP events, yoga
or kid’s camps, or those who join us for uncommon travel experiences to Costa
Rica, Hawaii or Nicaragua. Whether we’ve connected through our boards, paddles,
beach cruisers, electric bikes, apparel or signature coffee, the common ground has
become that shared understanding of the message that You Only Live Once. So no
matter how you first found us, by land or sea or coffee tree, you are an important
part of our YOLO Tribe and we’re proud that your story includes us. As a part of
the YOLO Tribe, you are now the best one to spread the vibe!
And above all else, with your new YOLO Bolt…Enjoy the Ride!
WELCOME TO THE YOLO
®TRIBE

WHAT SHOULD BE INCLUDED IN THE BOX
If you find any of the following items are missing please contact us at
844.965.6262 or at www.yolobike.com
- Your New Bolt with Tires On and Wired Handle Bar Assembly
- Two Ignition Keys (Cable Tied to Saddle Frame)
- Bundle of Two Pedals
- Small Box Containing Battery Charger and One Black Cap
WHAT YOU WILL NEED FOR ASSEMBLY
• 15 mm open end spanner
• 5 mm hex key
• 4 mm hex key
• Philips screwdriver
• Small amount of lubricant such as lithium grease
• Standard Scissors
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Your bike has been largely pre-assembled and only requires a few additional
assembly steps before you’re ready to ride. In addition, its settings and functions
have been tested prior to shipping from our manufacturing facility.
1. Remove the bike from the box and
remove packaging materials. Stand the
bike frame upright with the kickstand
down. Remove all materials and set parts
aside for assembly. Please follow the
guidelines below for correct assembly.
2. Carefully remove all packaging materials
from the box, and around the bike, to avoid
scratching the frame with any sharp or
metal tools.
3. Locate and set aside the battery charger
and box with pedals.
4. First install the front wheel. In order to
pack efficiently please note that in the
shipping box the front fork is positioned
backwards. Before installing the front
wheel, you must rotate the front fork/
handlebar stem 180 degrees. Once the
fork is rotated, the brake cables will be
positioned most naturally and your disc
brake with be on the rider’s left – the same
side as the rear disc brake. You’re ready
to mount the front wheel and the fork
pointing forward (Figure 1).
ASSEMBLY INSTRUCTIONS
5. The front wheel is a quick-release type
fork. The quick-release mechanism must
be set squarely and firmly tightened to
ensure safety (Figure 2). Please check
before each ride.
Figure 1
Figure 2

Recheck all assembly points to ensure a
secure column.
7. Next install the pedals. Place a small
amount of lubricant such as lithium grease
on the thread before installing. PLEASE
NOTE that the Right and Left pedals are
identified by the R or L stamped on the
end of the pedal shaft. The right pedal
screws in clockwise while the left pedal is
a reverse thread and screws in counter-
clockwise.
Tighten with a 15 mm pedal spanner or
15mm wrench (Figure 5).
Remember Right Pedal Tightens Clockwise,
Left Pedal Tightens Counter-Clockwise.
8. For proper gear adjustment the cable
tension must be checked to ensure there
is no slack in the cable when it is in highest
(fastest gear). Failure to do this can result
in poor gear changes.
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6. The handlebars have already been fully
wired in and around the frame. The handle
bar assembly must be installed to the
headset with a 4 mm hex key.
Use a 5 mm Hex key to loosen the handle
bar stem (Figure 1). Relocate and lock the
head stem hinge (Figure 2) after aligning
handlebars so they are perpendicular to
the front wheel (Figure 3).
If needed, adjust LCD display position for
best viewing by unscrewing and retightening
the screw underneath the display using a
Philips screwdriver (Figure 4).
Figure 3
Figure 5
Figure 4

The tension of cable can be adjusted on
the rear of the cable insertion point on the
back of the derailleur (Figure 6).
Apply lubricant to the chain and sprockets
regularly. There are many choices to
include Teflon, wax, and ceramic based
lubes on the market.
9. Proper tire inflation for your All-Terrain
tires is recommended up to 30 +/- PSI. You
should monitor regularly to ensure best
performance from each tire. Correct tire
pressure is critical to the peak performance
of the bike.
10. For connection of the battery to the
bike please ensure that no other plug is
ever connected to the main battery slot
and that the Bolt battery is completely
locked onto the bike frame when
connected to the bike (Figure 7).
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You’re almost finished with the assembly,
just a few more miscellaneous items.
11. Above the front fork/wheel on the frame
there is a screw installed in the frame to
use when adding a front rack or other
accessory to the bike. Using 5 mm hex key
tighten this screw all the way so it is no
longer loose (Figure 8).
Figure 6
Figure 7
Figure 8

There is an extra black, plastic bolt cover
in the charger box. Install that over the
exposed bolt on the exterior left side
rear wheel axle. The one on the right side
comes pre-installed (Figure 9).
That concludes the standard assembly of
the YOLO® Bolt. We recommend giving
every component a thorough check before
riding.
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Figure 9
SAFETY AND PRODUCT WARNINGS
HELMET AND FOOTWEAR:
ALWAYS wear protective gear including an approved helmet. Follow each helmet
manufacturer’s instructions for fit and proper use of your helmet. Also use secure and
proper footwear for operating a bike. Riding barefoot is NOT recommended.
MECHANICAL SAFETY CHECK:
Inspect your bike regularly before riding. Make sure no hardware or connections are loose.
Keeping your bike well-maintained keeps your bike safer to ride and reduces chance of injury.
You should take your bike to be checked and serviced by a qualified bike mechanic before
your first 100 miles of riding. This is a best practice for any new bike because cables will
stretch and components settle.
1. Check the grips.
2. Check the tire pressure.
3. Check brake pads for wear and replace when necessary.
4. Check brakes for alignment of front pads and proper operation.
5. Inspect the chain and cassette sprockets thoroughly.
6. Check the front wheel quick-release lever to make sure it is secure.
6. Check the gear function.
7. Check pedal tightness on crank and tightness of crank. (left and right sides)
8. Check the power indicator on the battery.
9. Check battery status via Charge light (Green LED) on charger and on bike.
10. Check the height and tightness of the saddle.
11. Check to make sure the charger and USB plugs are completely closed.
12. Check to make sure the battery is completely locked onto the bike frame.

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SAFETY AND PRODUCT WARNINGS
YOUR MAIDEN VOYAGE:
Before your first ride it’s important to familiarize yourself with the operation of the bike.
Start in a low traffic area while you get used to operating the controls and the power of the
bike, particularly the LCD display panel and the brake system. The rear brake should always
be applied before but in conjunction with the front brake.
ADDITIONAL PASSENGERS:
The YOLO Bolt is designed for one passenger. DO NOT carry any additional passengers on
the frame, handlebars or front or rear racks that may be installed.
WEIGHT CAPACITY:
The YOLO Bolt is designed to carry a maximum weight of approximately 275 lbs. Exceeding
the maximum weight can result in damage to the bike or injury.
WARNING…UNDERSTAND THE RISKS AND USE EXTRA CAUTION:
Electric bikes are motorized (even those without a throttle) and reach higher speeds than
traditional bikes. Therefore, the risks and dangers of operating an electric bike may exceed
those of operating a traditional bike. The user assumes all risk of personal injury, injury to
others, operational failure of the bicycle or its systems, and all other losses or damages to
themselves and others and to any property resulting from the use of the electric bicycle.
Your insurance policies may not provide coverage for accidents involving the use of an
electric bicycle. To determine if you are covered, you should contact your insurance agent
or provider.
Before riding you should review, understand, and ALWAYS follow all local, state and federal
guidelines, road rules and laws surrounding use of electric bikes. Laws require use of a
helmet and in many states a minimum age for riders.

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BATTERY CHARGER
Included with your YOLO® Bolt is a lithium
ion battery and a charger that plugs into a
standard household electrical outlet. The bike
also arrives with the battery fully charged.
Carefully follow the charging instructions
provided in the charger box. Lithium ion
batteries require specially designed chargers
(Figure 1) so you should never charge your
battery with any substitute charger. Using
a charger not made for this battery is very
dangerous and could result in over-heating,
fire or explosion.
The battery may be charged either while
mounted on your bike or when removed
from the frame. For added security the
battery is locked in position by a key
(Figure 2). To remove the battery, gently lift
the small lever near the lock while pressing
the key in and turning counter-clockwise.
Figure 1
Figure 2

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BATTERY CHARGER
The battery slides out vertically (Figure 2).
After charging, replace the battery ensuring
that it slides down the location runners
provided on the frame and plug it firmly into
the frame before locking in position with the
ignition key.
After use always charge your battery fully for
best performance. There is no memory effect
so you can charge the battery after short
rides without damage.
The charger will recharge a fully depleted battery in 4-6 hours. The LED will turn orange
when charging then green when fully charged. It is recommended to always unplug the
charger once complete.
Check to make sure unit is charged in a 120v outlet. Take care not to drop the charger as
it has sensitive electronics inside and damage may result. Do not cover with any material
or substance that may restrict airflow into the charger. The charger needs to be able to
“breathe” and be kept cool so avoid subjecting the battery to high temperatures, such as
direct sunlight, for extended periods of time. Do not submerge the battery in water while on
or off the bike or while riding.
Remember that charging the bike each time you use it will ensure longer life of the battery.
DO NOT leave the battery discharged for long periods. This will damage the lifespan of the
battery. Never open the charger or change the settings on charger.
Figure 2

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GEARS
The YOLO® Bolt is equipped with 9 speeds. The more gears the lesser the jump between
gears and the more seamless the shifting. The first gear is for easier, uphill pedaling and the
last gear is for maximum speed and traction on level and downhill terrain. You should only
change gears when you are pedaling. The rear wheel contains 9 sprockets. When the chain
is around the largest sprocket, you are in 1st gear (the lowest gear) and in 9th speed the
chain will be around the smallest gear (Figure 1). Every shift on the gear selector (Figure 2)
should cause a gear change.
Figure 1 Figure 2

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BRAKES
Your YOLO® Bolt is equipped with hydraulic front and
rear disc brakes which provide stronger braking power
and more proportional brake distribution for maximum
reliability, but also the extra safety advantage of a power
cut-off that immediately cuts power to the motor before
the brakes engage. It gives riders the ability to control the
bike’s exceptional power in order to make a sudden stop
to avoid a hazard ahead.
The more hand pressure applied to the brake levers, the
faster the YOLO® Bolt will come to a stop. The rear brake
should always be applied before and in conjunction with the
front brake. Applying the front brake to slow down or stop
the bike when at high speeds could result in the rider being
jolted or ejected over the handlebars. It’s best to apply even
pressure to both brake levers when slowing or stopping.
Bicycles equipped with disc brakes may temporarily or periodically make a slight scraping
noise when the wheels are turning without the brakes being applied. This is normal.
PLEASE NOTE that the rotors on disc brakes can become hot during use. Do not touch or
contact the disc rotor shortly after use. Also, damp or wet conditions can require a longer
distance, than normal, to stop. Make sure to brake earlier in order to avoid sudden stops or
sliding when riding in wet conditions.
Make sure the brake lever does not contact the handle bar when full hand pressure is
applied (Figure 1). If it does, then an adjustment needs to be made to increase cable tension.
An easy adjustment can be made to the brake levers by screwing or unscrewing the
threaded barrel adjuster on the brake lever until cable tension is increased for safe
stopping (Figure 2).
Figure 1
Figure 2

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TIRES
The YOLO Bolt is equipped with high
quality 26 x 4.0”All-Terrain fat tires. The
tires include a proprietary EPS system
(Exceptional Puncture Safety) to protect
against flat tires (Figure 1). EPS offers an
added layer of proprietary rubberized poly-
fiber material between the tread and the
casing. The tight weave of this lightweight,
puncture-resistant layer reduces the
occasion of foreign objects penetrating the
casing and damaging the tube.
Proper tire inflation is very important to the performance of the bike. You should check tire
inflation levels prior to every ride. Proper inflation is recommended at up to 30 +/- PSI.
KICKSTAND AND KEYS
The YOLO Bolt is equipped with a heavy duty, aluminum alloy kickstand. The kickstand is
designed to hold an unmounted bike in the upright position. You should not sit on your bike
with the kickstand in the down position.
Your bike comes with two keys that can be used to lock the battery in place. Always make
sure the key is in the “open” position when removing the battery and in the “locked”
position when riding the bike. It is also recommended to always remove the battery from the
frame when transporting the bike on a bike rack.
Figure 1

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LCD DISPLAY/CONTROLLER PROGRAMMING AND USE:
Your waterproof 3” LCD display allows you
to monitor and control your pedal-assist
bike (Figure 1).
BASIC OPERATION
Power on and off by holding down the
power button. The Power Assist (PAS) level
is indicated on screen, lower left. There are
6 manual levels you may select at any time
during powered operation, by pressing
the + or - button. Zero (0) is natural
pedaling with no assist from the motor.
Your Battery Life indicator is displayed by five lateral bars.
MANUAL ADJUSTMENTS
By depressing and holding the “SET” button, you access separate adjustments including
Power Level, Trip Meter, Max Assist Speed, Wheel Size and MPH/KMP. By depressing the
SET button, you may scroll through options and use the + or -buttons to select.
Depress and hold “SET” until flashing subsides, to save and exit manual adjustments.
NOTE: Manual overrides via the LCD display reset each time the display is cycled off/on.
*It is recommended that new owners limit the maximum speed through manual adjustment and all
riders take advantage of this limiting control, until such time that one becomes more accustomed to
the substantial power-assist potential.
After 5 minutes of inactivity the LCD Meter will automatically turn off to conserve power.
Figure 1

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ADDITIONAL CARE AND MAINTENANCE:
You should minimize parking your YOLO® Bolt outdoors in rain or wet conditions and allow
ample time for the systems to dry out if they become wet.
Much like a regular bike, use in wet conditions mandates a more regular maintenance
schedule to ensure your bike does not rust or corrode, and to ensure all systems are always
working safely. This electric bicycle is not meant for use in puddles, heavy rain, and streams.
Never immerse this product in water as the electrical system may be damaged.
Riding on the beach or in coastal areas exposes your bicycle to saltwater which is very
corrosive. Wash your bicycle frequently and wipe or spray all unpainted parts with anti-rust
treatment. Damage from corrosion is not covered under warranty so special care should be
given to extend the life of your bike when used in coastal areas or areas with salty air or water.
To clean, wipe the bike with a dry cloth, or use a non-abrasive detergent and quickly dry any
water after cleaning.
Apply regular lubrication to metal parts, including the chain, but DO NOT USE on the front
brake, rear wheel or front wheel. Increase the frequency of lubricating oil when used in wet
and humid areas.
Wipe the plastic and paint-coated parts with a dry cloth to remove excess dirt or debris
after riding.
If the paint has become scratched or chipped in the metal, use touch-up paint to prevent
rust. Clear nail polish can also be used to seal scratches or chips.
Additional resources for assembly, LCD screen operation and this owner’s manual are
available and can be viewed at www.yolobike.com.

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SIMPLE TROUBLESHOOTING:
PROBLEM
Low Speed
The motor isn’t working
Power indicator light does
not shine, or power indication
of battery is on, but the bike
doesn’t work.
LCD Controller Panel
unexpectedly powers off
CHECK
Battery Power
Tire Pressure
Is Tire Flat?
Load
Each Plug
Loose wiring or connection
ACTION
Charging
Inflate the Tire
Repair the Tire
Do not Overload
Ensure every plug is securely
connected. If the situation
does not improve, please
contact the dealer.
Check wiring and connections,
particularly brake connections.
If the situation does not
improve, please contact the
dealer.
At mild temperatures (70-
80 degrees), fully charge
the battery. If abnormally
abrupt depletion of the
battery occurs on successive
occasions, consider
replacement of your
battery if the charger, all
connections, and electrical
sources are in working order.
If during normal operation
powers off and won’t boot
up properly after repeated
attempts, despite ample
battery life, then remove
battery completely. Check
connection points and wipe
clean of debris, reattach
battery and then power up
LCD panel.
To determine whether the
battery needs to be replaced
All connection points and
wiper free of any debris.

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YOLO®ELECTRIC WARRANTY
Every YOLO® Electric bike is covered under our manufacturer’s one-year, comprehensive
warranty against all manufacturing defects. The warranty extends to the original owner of
the bike. Upon purchase of bike, owner must register their bike with serial # on the YOLO®
Bike website.
What’s covered?
All YOLO® Electric bicycle components are warranted to be free from manufacturer defects in
materials and/or workmanship for a 1-year period from the date of original purchase. Damage from
corrosion and normal wear and tear are not covered under warranty. Normal wear and tear parts
include tires, tubes, brake pads, cables and housings, grips and the saddle.
All YOLO® Electric bicycle lithium ion batteries are warranted to be free from manufacturing
defects in materials and/or workmanship for a 1-year period from the date of original purchase. The
battery warranty does not include damage from power surges, use of improper charger, improper
maintenance or other such misuse, normal external wear and tear or water damage.
What we can do…
If a component is deemed to be defective or damaged in shipping YOLO® Bike Co. will issue a
replacement part. We will assist you in replacing any defective part or parts damaged during shipping.
If the product cannot be repaired after reasonable attempt (at the discretion of YOLO® Bike Co.), we
will work with every customer to provide a satisfactory resolution or replacement.
What we can’t do…
YOLO® Bike Co. can’t replace any parts without first seeing photos or video of the defective or
damaged part and knowing how it was damaged. We only offer warranty coverage to original owners.
We cannot replace any parts damaged by the user under warranty coverage and we cannot pay
for any third-party service or part replacements unless previously agreed upon in writing with the
customer. We cannot cover any damage that may occur during shipping if the owner sets up their own
shipping option or if the bike is shipped using a freight forwarder or similar service not controlled by
YOLO® Bike Co./YOLO® Board.

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YOLO®ELECTRIC WARRANTY
Warranty terms…
This warranty applies to the original owner of a YOLO® Electric bicycle. This warranty is expressly
limited to the replacement of defective parts at the sole discretion of YOLO® Bike Co.. This warranty
does not cover any damage resulting from failure to follow instructions in the owner’s manual, acts of
God, accident, misuse, neglect, abuse, commercial use, alterations, modification, improper assembly,
normal wear and tear, installation of parts or accessories not originally intended or compatible with
the bicycle, operator error, water damage, extreme riding, stunt riding, or improper maintenance. Bikes
will only be replaced if deemed defective and not repairable. In these cases, the original bike may
have to be shipped to YOLO® Bike Co. for inspection of bike for replacement or repair of bike, before
a new bike can be sent out. YOLO® Electric/YOLO® Bike Co. will not be liable and/or responsible for
any damage, failure or loss caused by any unauthorized service or use of unauthorized parts. Shipping
damage must be reported to YOLO Bike Co. immediately upon arrival of damaged shipment. In no
event shall YOLO® Board/YOLO® Bike Co./YOLO® Electric be responsible for any direct, indirect or
consequential damages, including without limitation, damages for personal injury, property damage,
or economic losses, whether based on contract, warranty, negligence, or product liability in connection
with their products.
Who do I contact if I have a warranty claim?
Proof of purchase may be required with any warranty request. With any warranty claim, contact us at
[e-mail]. If there’s a simple fix for your problem we’ll try to get your problem identified and
resolved as quickly as possible. Valid warranty claims will be processed as quickly as possible as well.
SHIPPING DAMAGE CLAIMS
It’s essential that you IMMEDIATELY inspect your product(s) for any visible damage before receiving
your shipment. You must note any damage to your products before you and the delivery driver sign
off on the shipment. Refuse delivery if the box is damaged and/or torn and you open it and find
damage inside (note: you can return later for replacement but would have to pay return shipping).
Freight damage claims are very time sensitive. You’ll need to take pictures of any damage that is found
and keep all packaging and paperwork until the inspection process is complete. If you experience any
damage related to shipping please contact us right away at [e-mail].

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REGISTER
There are serial numbers on the YOLO® Bolt in two locations. On the frame, there is an
engraved serial number on the underside of the bottom bracket, and on the rear hub motor
casing there is a unique serial number.
To validate the warranty, you must register your new YOLO® Bolt within 30 days of
purchase at www.YOLOBike.com
Example: 26-17009260376-6