York HV 515 User manual

Installation and User Manual for Vice
Page 1 (of 7)
HV 515 and 516
Clamping system HV 515 and 516 (see Fig. 1):
1. Base plate 5. Guide rods
2. Face 6. Head with hole for capstan 28-25mm (1,1“- 0,98“)
3. Spindle 7. Retaining ring
4. Nut
1. Foreword:
Read carefully all instructions of this User Manual, especially sections concerning work safety.
These sections are marked by a warning triangle.
2. Important notice !!
-the head (6) has an opening for the capstan ∅25-28mm (1“-5/8“)
-to ensure safe fixing of the vice, the minimum workbench thickness is 30mm (5/4“)
-after unpacking, the vice must be cleaned of all preservative grease and rust on the guide rods
-prior to installation, the HVQ vice must be dismantled into two parts by removing the retaining
ring (7) and subsequent turning the spindle clockwise (CW) until the entire base plate (1) slides off
the guide rods (5)
-assembly is done by reverse procedure and turning the spindle counter clockwise (CCW). For
centering and inserting the spindle (3) into the nut (4), it is sometimes necessary to use an
assistance tool, for example a screwdriver
-vice installation is easier when the workbench is turned upside down
-to ensure correct vice operation it is recommended to lubricate the spindle (3) and guide rods (5)
with oil once a week
Fig. 1
2
6 35 14
7
CCW CW

3. Standard Clamping by Turning the Spindle
By turning the spindle (3) clockwise (CW) the vice clamp. By turning the spindle (3) counter
clockwise (CCW) the vice disengage.
4. General Instructions
The wood vice is mounted to the underside of a workbench flush with the outside edge. The
exact position is selected depending on the design of the workbench and HV vice size. We recommend
positioning the HV vice in one of the workbench’s corners, while taking into account the free movement
of guide rods (5) especially in the vice’s end positions. The most common HV vice installation is
illustrated in Fig. 2a, 2b, 2c.
Installation on workbench with additional rear jaw - Fig. 2a
Page 2 (of 7)
Additional front
jaw
Additional rear
j
aw
Fig. 2a
Workbench board,
min. thickness 30mm
(1,18“)
Spacer

Installation on workbench with collar – additional rear jaw not necessary - Fig. 2b
A
Installation on workbench without additional rear jaw and collar – this configuration is neither
usual nor recommended - Fig. 2c
Page 3 (of 7)
Minimum
collar height A
mm/"
HV 515 40 (1,58“)
HV 516 55 (2,17“)
Workbench board,
min. thickness 30mm
(1,18“)
Workbench collar Additional front
jaw
Spacer
Fig. 2b
Spacer
Workbench board,
min. thickness
30
mm
(
1
,
1
8)
“ Bottom cover block Additional front
jaw
Fig.2c

5. Dimensions and drilling of additional jaws
- The vice jaw and spacer should be made of fine-grained hard wood like beech, maple or birch.
- To ensure correct jaw operation we recommend bevelling the front jaw to 2° after drilling with
the rear jaw or bench collar.
It is important to note that vice HVQ516 is not axially symmetrical. This must be taken into
account when measuring and making openings “∅ J”and “∅ Κ”at distances “O1”, “O2”,
“G”, “H”, “I” see. Tab. 1. Now measure out the openings for the spindle (3) and guide rods
(5) onto the front and rear additional jaw, and bench collar, if applicable. To make work easier it
is possible to drill the front and rear jaws together by clamping them using a C-shaped brace or
clamp – see Fig. 3.
The fixing depth B is selected by the user. This is the distance from the top edge of the
bench or rear jaw to the guide rods, which should be in the range stated in Tab.1
Page 4 (of 7)
P
R
B
Minimum Optimum O1
mm/" O2
mm/" G mm/" H mm/" I mm/" ∅J
mm/"
∅K
mm/"
V
mm/"
HV 515 42
(1,65") 50 (2") B+7 (B+0,28“) 5 (0,2“) 150 (6") 75 (2,95") 75 (2,95") 18 (0,71") 30 (1,18") -
HV 516 52
(2") 65 (2,56") B+10 (B+0,39“) 12 (0,47“) 170 (6,69") 61 (2,4") 109 (4,29") 20 (0,79") 30 (1,18") 24 (1")
Tab.1
Fig. 3
BG
H
I
2x∅J
D
O
1
O2
∅
K
V

6. Preparation of the spacer
Preparation of spacer according to dimensions E, Pand R– see Fig. 3 and Tab. 2
Spacer Jaw
A D T
opening E
mm/" PxR mm/" C mm/" Minimum Optimum Minimum Optimum
HV 515
390
(15,35") E=B-F-13 (E=B-F-0,52") 200x100 (8"x4") C=B+50 (C=B+2") 200 (8") 350 (14") 30 (1,18") 50 (2")
HV 516
550
(21,65") E=B-F-11,5 (E=B-F-0,45") 260x130 (10,24"x5,12") C=B+80 (C=B+3,15") 300 (12") 500 (20") 30 (1,18") 50 (2")
7. Vice installation on a workbench including additional jaws
Required tools:
- handheld drill / bench top upright drill
- wood drill bit ∅: 3, 4, 5, 6, 18, 20, 30 mm (0,12", 0,16", 0,2", 0,24", 0,71", 0,79", 1,18")
- manual / electrical screwdriver – depending on type and size of used screws
- wood saw
- screw vice / C-shaped clamp – 2 pcs
- hammer / mallet
a) If the workbench has no collar and we use an additional rear jaw by fixing it to the relevant position
on the front edge of the workbench. The number and size of screws must be adequate to the additional
rear jaw size. The presumed number of wood screws is 5-7, ∅ 6−8mm (0,24“-0,32“). Fix the rear jaw
so that the top edge is flush with the top of the workbench board. If the workbench has a collar, drill
holes for the spindle (3) and guide rods (5) directly into the collar. See Fig. 5.
Page 5 (of 7)
Fmin
E
30mm
(
1
,
18"
)
B
A
TT
C
2°
D
R
P
Fig.4
Tab.2

Page 6 (of 7)
Fig.5
L
S
T
b) Now the vice can be installed on the workbench. First it must be dismantled into 2 parts by removing
the retaining ring (7) and turning the spindle clockwise (CCW) until the base plate (1) exits the guide
rods (5).
If a spacer is used, it must now be fixed to the bottom side of the workbench and pushed against the
additional rear jaw or workbench collar. For easier installation, you can lightly fix it with 2 wood screws
S1∅ 4−5mm (0,16“-0,2“), length L1=E(spacer thickness) + 25mm(1“) and then attach to it the base
plate (1) of vice HV, into pre-drilled openings of the base plate itself. Lightly tighten the screws S2to
enable the front jaw to fit correctly and the base plate (1) to meet with the rear jaw or workbench collar,
Fig. 6
L
mm/" ks
6-8
(0,24"-0,32") L=T+50 (L=T+2") 5-7 ∅4-6
(0,16"-0,24")
Fixing of base plate and spacer
L1
mm/" mm/" ksks
L2
mm/"
Lksks
2
mm/"
HV 515 6
(0,24") 5 (0,2")
HV 516
4-8
(0,16-0,32") E+25 (E+0,98") 2-4 3-6
(0,12"-0,24") 8
(0,32")
E+35
(E+1,38") 4 6
(0,24")
∅
∅S
mm/"
S2
S1
L2
L
1
Fig.6
∅
∅
∅S1
mm/" ∅S2 mm/"

c) Now we put the front additional jaw on forehead (2) with guiding rods (5) and everything we insert to
base (1) , which is already installed on underneath od working desk . We secure by safety ring (7) and
we fast the jaw of vise on total touch-down . Than we have to seat the top edge of front jaw with top
edge of the rear additional jaws or with edge of collar desk . In case , that everything is O.K. , we can
fast screws S2on base (1)and we fast the forehead (2) to front additional jaw by screws S3after picture
(7) .
L3
S3
T
Fig..7
d) Finally, check the operation of the vice’s system. By turning the spindle (3) clockwise (CW)
the vice clamp. By turning the spindle (3) counter clockwise (CCW) the vice disengage.
- Vice disassembly is done by reversing the steps described in this User Manual.
Page 7 (of 7)
Fixing of additional front jaw
L3
mm/" ks
HV 515 4-6
(0,16"-0,24") T 2 3-5
(0,12"-0,2")
HV 516 6-8
(0,24"-0,32") T 3 5-6
(0,2"-0,24")
∅
∅S3
mm/"