YZ Systems NJEX 7300L Parts list manual

NJEX 7300L
L P G O D O R I Z A T I O N S Y S T E M

T HE NJEX 7300L
I NSTRUCTION & O PERATING M ANUAL
Version: NJEX7300L 10012003

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page1NJEX 7300L ver.10012003
7300L T7300L T
7300L T7300L T
7300L TABLEABLE
ABLEABLE
ABLE OFOF
OFOF
OF CC
CC
C
ONTENTSONTENTS
ONTENTSONTENTS
ONTENTS
7300L T7300L T
7300L T7300L T
7300L TABLEABLE
ABLEABLE
ABLE OFOF
OFOF
OF CC
CC
C
ONTENTSONTENTS
ONTENTSONTENTS
ONTENTS
7300L Table of Contents ...................................................................................................................I
Section 1: First Things To Know About The 7300L......................................................................1
How to Use this Manual.......................................................................................................................1
Typographic Conventions....................................................................................................................1
GettingHelp.........................................................................................................................................1
Operation Specifications .....................................................................................................................2
Theory of Operation ................................................................................................................................................3
System Accessories ............................................................................................................................3
Section 2: System Installation.........................................................................................................5
Standard System Components ...........................................................................................................5
System Flow Schematic .....................................................................................................................6
Standard System Mounting .................................................................................................................7
Standard System Connections ...........................................................................................................8
Skid System Components ................................................................................................................10
System Flow Schematic ...................................................................................................................12
Skid System Mounting.......................................................................................................................13
Skid System Connections.................................................................................................................14
Section 3: Filling the Bulk Odorant Tank ....................................................................................17
Filling theTank for the First Time.......................................................................................................17
Refilling the Bulk OdorantTank .........................................................................................................18
Section 4: System Control & Electronics ....................................................................................19
Overview ...........................................................................................................................................19
To Use The Key Pad .........................................................................................................................19
To Power UpThe System .................................................................................................................20
Test & Standby Keys .........................................................................................................................21
LPS and Battery w/Cover Removed..................................................................................................22
Communications Interface ................................................................................................................23
Comm-Link Configuration .................................................................................................................23

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page2 NJEX 7300L ver.10012003
7300L T7300L T
7300L T7300L T
7300L TABLEABLE
ABLEABLE
ABLE OFOF
OFOF
OF CC
CC
C
ONTENTSONTENTS
ONTENTSONTENTS
ONTENTS
Section 5: Programming for Proportional-to-Flow Operation...................................................25
Setting Operator Input Parameters ...................................................................................................25
Odorant injection rate in lbs/10K Gal. (mg/liter) of LPG.....................................................................25
Pump displacement in cc/stroke.......................................................................................................25
Odorant density in lbs/gallon (g/cc) @ 60º F.....................................................................................25
Maxgas flow inGal./Min. (Liters/Min) ................................................................................................26
Low Flow Shut Off.............................................................................................................................26
Flow (no signal) input ........................................................................................................................26
Maximum Time/Stroke.......................................................................................................................27
The Odorant Output Setting ..............................................................................................................27
Odorant Tank.....................................................................................................................................28
ExpansionTank Pressure Monitoring ................................................................................................28
Odorant Inlet Pressure Monitoring.....................................................................................................29
Alarm to Relay Delay.........................................................................................................................30
Alarm to Call Out Delay.....................................................................................................................30
MODBUSAddress ............................................................................................................................30
MODBUS Parameters.......................................................................................................................31
Conclusion ........................................................................................................................................31
Section 6: Programming for Proportional-to-Time Operation ..................................................33
Setting Operator Input Parameters ...................................................................................................33
Pump displacement in cc/stroke.......................................................................................................33
Odorant density in lbs/gallon (g/cc.) @ 60ºF.....................................................................................33
Time interval between strokes of the pump in xx.xx minutes/stroke:.................................................33
The Odorant Output Setting ..............................................................................................................34
Odorant Tank.....................................................................................................................................34
ExpansionTank Pressure Monitoring ................................................................................................35
Odorant Inlet Pressure Monitoring.....................................................................................................35
Alarm to Relay Delay.........................................................................................................................36
Alarm to Call Out Delay.....................................................................................................................36
MODBUSAddress ............................................................................................................................37
MODBUS Parameters.......................................................................................................................37
Conclusion ........................................................................................................................................38
Section 7: Calibrating Signal Inputs ............................................................................................39
Analog Flow Input Calibration, 1-5 VDC / 4-20 mA............................................................................39
Expansion Tank Pressure Transmitter Zero Calibration....................................................................41
Odorant Inlet PressureTransmitter Zero Calibration.........................................................................42
Pulse Flow Input Calibration, Dry Contact & Voltage Pulse...............................................................44
Calculation for Determining the Span Frequency Example...............................................................45
Pulse Per Metered Volume Calibration..............................................................................................45

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page3NJEX 7300L ver.10012003
7300L T7300L T
7300L T7300L T
7300L TABLEABLE
ABLEABLE
ABLE OFOF
OFOF
OF CC
CC
C
ONTENTSONTENTS
ONTENTSONTENTS
ONTENTS
Section 8: Working with the N-300 System Displays..................................................................47
DisplayFunctionality .........................................................................................................................47
To View Real Time Displays..............................................................................................................48
Strokes Signaled ..........................................................................................................................48
Odorant Injected ...........................................................................................................................48
Pump Displacement.....................................................................................................................48
Pump Alarms..............................................................................................................................48
Meter Level – Verometer...............................................................................................................49
MeterAlarms – Verometer..........................................................................................................49
Meter Indicators, non-alarm........................................................................................................49
Expansion Tank ............................................................................................................................50
Odorant Inlet.................................................................................................................................50
Battery Voltage .............................................................................................................................50
Battery Alarm..............................................................................................................................50
Flow Input.....................................................................................................................................50
Flow InputAlarms .......................................................................................................................50
Flow Input Indicators, non-alarm ................................................................................................50
Tank Level.....................................................................................................................................51
Tank LevelAlarm ........................................................................................................................51
Odorant Temperature ...................................................................................................................51
Section 9: Setting & Testing Alarms ............................................................................................53
Setting Alarm Out Status...................................................................................................................53
TestingAlarm Out Status...................................................................................................................55
Setting The Clock..............................................................................................................................58
Section 10: Mechanical System....................................................................................................61
Overview ...........................................................................................................................................61
Odorant Inlet Manifold & Bulk Odorant Filter Assembly.....................................................................62
FillValve ............................................................................................................................................62
Verometer..........................................................................................................................................63
Model 7000F Pump ...........................................................................................................................64
Odorant Discharge Manifold..............................................................................................................64
NJEXGas Filter.................................................................................................................................65
SolenoidValve & Pneumatic Relay Manifold .....................................................................................66
ExpansionTank.................................................................................................................................66
Section 11: System Operation ......................................................................................................67
Setting System Pressures and Valves..............................................................................................67
Low Pressure ReliefAdjustment .......................................................................................................67
StartingThe System..........................................................................................................................68
To Stop The System..........................................................................................................................69

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page4 NJEX 7300L ver.10012003
7300L T7300L T
7300L T7300L T
7300L TABLEABLE
ABLEABLE
ABLE OFOF
OFOF
OF CC
CC
C
ONTENTSONTENTS
ONTENTSONTENTS
ONTENTS
Section 12: System Maintenance .................................................................................................71
PreventativeMaintenance Schedule .................................................................................................71
Recommended Maintenance Schedule .......................................................................................71
Weekly Inspection ......................................................................................................................71
Semi-Annual Inspection..............................................................................................................71
Annual Inspection .......................................................................................................................71
Bi-Annual Inspection...................................................................................................................71
Recommended Spare Parts List..................................................................................................71
Overflow ProtectorAssembly Inspection ..........................................................................................72
Low Pressure ReliefAdjustment.......................................................................................................73
Conducting a Forward Purge ............................................................................................................74
Venting Pressure Gas .......................................................................................................................76
Fillingthe Verometer..........................................................................................................................78
Priming & Starting the NJEX System ................................................................................................80
Section 13: 7300L System Troubleshooting................................................................................83
How to Use This Section...................................................................................................................83
ForAdditional Help ........................................................................................................................83
Step-by-Step Resolution...............................................................................................................83
Tank LevelAlarms .............................................................................................................................83
Tank Level AlarmTroubleshooting Steps ......................................................................................84
BatteryAlarm.....................................................................................................................................84
BatteryAlarm Troubleshooting Steps ...........................................................................................84
SignalAlarms ....................................................................................................................................85
SignalNon-Alarm Indicators..............................................................................................................85
SignalAlarm & Non-Alarm Indicator Troubleshooting Steps ........................................................85
Loss of Flow AlarmTroubleshooting Steps ................................................................................85
OverflowAlarmTroubleshooting Steps.......................................................................................85
Low Flow Non-Alarm Indicator Troubleshooting Steps ...............................................................86
Overflow Non-Alarm Indicator Troubleshooting Steps ................................................................86
VerometerAlarms..............................................................................................................................86
Verometer Non-Alarm Indicators ......................................................................................................87
Verometer Troubleshooting Steps ................................................................................................87
Verometer CableAlarm Troubleshooting Steps ..........................................................................87
Verometer No-Fill AlarmTroubleshooting Steps .........................................................................87
Verometer Slow-Fill Alarm Troubleshooting Steps.....................................................................88
Verometer LeakageAlarm Troubleshooting Steps......................................................................88
Verometer Fill Valve FailureAlarm Troubleshooting Steps ..........................................................89
Verometer Odorant Inlet Cable AlarmTroubleshooting Steps.....................................................89
Verometer Odorant Inlet LowAlarm Troubleshooting Steps .......................................................90
Verometer Odorant Inlet HiAlarmTroubleshooting Steps ...........................................................90
Verometer Expansion Tank Cable AlarmTroubleshooting Steps ................................................90
Verometer Expansion Tank LowAlarmTroubleshooting Steps...................................................90
Verometer Expansion Tank HighAlarm Troubleshooting Steps ..................................................91
Verometer Overfill Non-Alarm IndicatorTroubleshooting Steps ..................................................91
Verometer Fill Rate Non-Alarm IndicatorTroubleshooting Steps ................................................91

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page5NJEX 7300L ver.10012003
7300L T7300L T
7300L T7300L T
7300L TABLEABLE
ABLEABLE
ABLE OFOF
OFOF
OF CC
CC
C
ONTENTSONTENTS
ONTENTSONTENTS
ONTENTS
Section 13: 7300L System Troubleshooting continued
Pump Alarms.....................................................................................................................................91
Pump Over PumpingAlarm Troubleshooting Steps ...................................................................92
Pump Under Pumping AlarmTroubleshooting Steps .................................................................92
Pump FailureAlarmTroubleshooting Steps ...............................................................................93
Appendix A: Illustrations................................................................................................................95
NJEX Model 7000F PumpAssembled...............................................................................................95
NJEX Model 7000F Pump ActuationAssembly, Exploded View ........................................................96
NJEX Model 7000F Pump, Diaphragm Cartridge, Exploded View.....................................................97
NJEX Model 7000F Pump, Check ValveAssembly, Exploded View..................................................98
Fill Valve,Exploded View ...................................................................................................................99
VM-1100 Verometer, with Filter Assembly, Exploded View ..............................................................100
Bulk Odorant Filter ..........................................................................................................................101
NJEXGas Filter...............................................................................................................................102
Electronics Assembly......................................................................................................................103
LPS-120/240 Charger Supply Unit ..................................................................................................104
Heater Wiring Diagram....................................................................................................................105
Back Pressure Regulator Diagram .................................................................................................106
Appendix B: N-300 Modbus Specifications...............................................................................107
Communications Settings...............................................................................................................107
N300 Modbus Function Support .................................................................................................107
Boolean Registers......................................................................................................................107
Control Functions .......................................................................................................................107
Status Functions ........................................................................................................................108
Alarm Functions .........................................................................................................................109
Integer Registers ........................................................................................................................110
Result Data Functions..............................................................................................................110
Parameter functions...................................................................................................................112
Exception Responses ................................................................................................................112
Appendix C: Response Forms.....................................................................................................113
For the Record Form ......................................................................................................................113
NJEXTrouble Shooting Form.......................................................................................................... 114
Appendix D: Documents...............................................................................................................115
N-300 Controller Display Diagram...................................................................................................115
Wiring Control Document................................................................................................................116

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page6 NJEX 7300L ver.10012003
7300L T7300L T
7300L T7300L T
7300L TABLEABLE
ABLEABLE
ABLE OFOF
OFOF
OF CC
CC
C
ONTENTSONTENTS
ONTENTSONTENTS
ONTENTS