Zaer ZR200777 User manual

Part Picture Qty Description Part Picture Qty Description
A1
1 BOTTOM 1 K2 2
SUPPORT FOR
FOOT STEP
B2
1 BOTTOM 2 L3 10 WHEEL COVER
C3
1 BOTTOM 3 M4 2
SHORT
CONNECTING
ROD
D4
1 BOTTOM 4 N5 2
LONG
CONNECTING
ROD
E5
1 BOTTOM 5 O6 2 CYLINDER
F6
2 AXLE 1 P7 1
CART WALL
(LEFT)
G7
3 AXLE 2 Q8 1
CART WALL
(RIGHT)
H8
6 SMALL WHEEL R9 1
CART WALL
(FRONT)
I9
4THE BIG
WHEEL S1 1
CART WALL
(BACK)
J1
2 FOOT STEP T2 1 CARRIAGE TOP
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ZAER LTD. INTERNATIONAL
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777 12.5 ft. Long LG Iron Christmas Train with Cart and Lanterns "The North Pole Express"
Please read instructions thoroughly before assembling this product. Familiarize yourself
with inventory of parts and the accompanying illustrations to ensure safe and proper assembly.
PARTS LIST
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Part Picture Qty Description Part Picture Qty Description
U3
1
CARRIAGE SIDE
WALL
E4 1
BOILER PART 2
V4
1
CARRIAGE SIDE
WALL
F5 2
PIPE
W5
4
WINDOW
COVER
G6 4
LANTERN
X6
1
BACK SIDE OF
THE
CARRIAGE
H7 2
SUPPORT FOR
BOILER
I8 14
NUT
Φ8mm
J9 11
NUT
Φ6mm
K1 12
NUT
Φ8mm
L2 6
NUT
Φ6mm
M3 48
NUT
Φ5mm
N4 6
SCREW
Φ8mmX75mm
O5 5
SCREW
Φ8mmX50mm
P6 14
SCREW
Φ8mmX20mm
Q7 11
SCREW
Φ6mmX15mm
R8 8
SPACER
Φ20mm
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215.766.2010
ZAER LTD. INTERNATIONAL
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777
Please read instructions thoroughly before assembling this product. Familiarize yourself
with inventory of parts and the accompanying illustrations to ensure safe and proper assembly.
PARTS LIST
[email protected]
215.766.2010
Y7
Z8
A9
B1
C2
D3
1
FRONT SIDE OF
THE
CARRIAGE
CHIMNEY WITH
LIGHT
CHIMNEY 1
BELL
CHIMNEY 2
BOILER PART 1
1
1
1
1
1

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ZAER LTD. INTERNATIONAL
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777
STEP 1: Locate and connect the Bottom Parts (A1/B2/C3/D4/E5) with corresponding Nuts (I8) and Screws (N4).
A1
B2
C3
D4
E5
N4 I8
N4
N4 I8 N4 I8
I8
I8
I8

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ZAER LTD. INTERNATIONAL
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777
STEP 2: Insert Axles (F6/G7) to the Bottom Part created in previous step. Locate the six (6) Small Wheels (H8) and lock
them to Axles (F6/G7) with corresponding Nuts (K1).
STEP 3: Lock Support for Foot Step (K2) to Foot Step (J1) with Nuts (J9) and Spacer (R8). Attach the assembled Foot
Step (K2/J1/J6/R8) to the Bottom assembled in previous step with Screw (P6). Then attach and secure the Cylinder (O6)
and Short & Long Connecting Rods(M4/N5) to the front of the Large Wheels (I9) and lock the Large Wheels (I9) to Wheel
Cover (L3) with Nuts (K1).
F6
H8
I9
G7
F6
G7
I9
H8
K1
K1
K1 K1
J1
L3
K2
M4
N5
O6
K2
J1
L3
L3
O6
N5
O6
K1
R8
J9
P6
P6
R8 J9
K1

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ZAER LTD. INTERNATIONAL
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777
STEP 4: Locate and assemble the Carriage Side Walls (U3/V4/X6/Y7) and secure the Carriage Top (T2) to the assembled
Side Walls (U3/V4/X6/Y7) using Nuts (L2). Then attach and lock the Window Covers (W5) with Nuts (M3).
U3 V4
Y7
X6
W5
T2
M3
M3
M3
L2

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STEP 6: Locate Boiler Parts (A9/B1/C2/Z8) and assemble as shown with Nuts(I9/L2). Combine the Boiler Part 1 (D3) and
Boiler Part 2 (E4).
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ZAER LTD. INTERNATIONAL
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777
STEP 5: Locate Cart Walls (P7/Q8/R9/S1) and assemble the cart as shown above.
Q8
R9
P7
S1
Z8
D3
E4
C2 A9
B1
I8
I8
I8
L2

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STEP 7: Secure the Boiler Parts (D3/E4) from STEP 6 with Screws (Q7). Locate Pipe (F5) and attach to the Boiler with
Nuts (L2). Then attach the assembled Boiler to the Bottom (from STEP 3) with Screws (N4).
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215.766.2010
ZAER LTD. INTERNATIONAL
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777
F5 F5
F5
L2
N4
Q7

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STEP 8: Locate and assemble the Supports (H7) to the front of the Boiler from previous step with Nuts (O5) and Screws
(K1). Locate Lanterns (G6) and secure them to the Carriage (from STEP 4) with Nuts(Q7). Attach the Cart (STEP 5) and
Carriage (STEP 4) to the assembled Bottom Part (STEP 3) with Nuts (P6).
[email protected]
215.766.2010
ZAER LTD. INTERNATIONAL
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777
H7
H7
G6
G6 G6
G6
G6
H7
Q7
P6
O5 K1
O5

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IMPORTANT: Check all hardware for tightness before and during use!
This assembly requires FOUR (4) people and will take approximately THIRTY (30) minutes to complete.
Use and Care:
Zaer Ltd. International Warranty
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ZAER LTD. INTERNATIONAL
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Safe for both indoor and outdoor use; year round.Clean with damp/dry cloth; use clear
protective overspray (ex. Rustoleum) for added protection against potential fading and/or
weatherization.
Zaer Ltd. products have a 30 day warranty
that begins once product is delivered.
Questions/Comments: Call 215-766-2010 or
email [email protected].
ASSEMBLY INSTRUCTIONS
ITEM NO.: ZR200777
CONGRATULATIONS
!
You have successfully assembled "12.5
ft. Long LG Iron Christmas Train with
Cart and Lanterns "The North Pole
Express". Make sure all hardware and
parts are secured tightly before use, then
you are ready to go!