Zell AC1000 User manual

®
Haining Zell Automobile Testing and Inspection Equipments Co.
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，，
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Ltd
Automobile Air-Con Service Solution
AC1000 Operation Manual

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Contents
1 About this operation manual ..........................................2
1.1 Zell hot-line .......................................................2
1.2 Explanation of symbols in this operation manual ..........................3
2 Scope of delivery ...................................................4
3 Safety..............................................................5
3.1 General safety instructions ..............................................5
3.2 Warnings on the Air-Con Ser ice Station ..................................6
3.3 Safety de ices ..................................................... 7
4 Proper use..........................................................7
5 verview of the Air-Con Service Station .................................8
6 First start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.1 Setting up and switch up ............................................... 11
6.2 Putting into the bottles for new oil ....................................12
6.3 Filling up the internal refrigerant container .................................12
7 peration .........................................................15
7.1 Reco ery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7.2 Vacuum . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.3 Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.4 Oil injection .......................................................18
7.5 Recharge ..........................................................19
7.6 Auto ...........................................................20
7.7 Pressure up .......................................................21
7.8 Pressure down .....................................................21
7.9 Vacuum test .....................................................22
7.10 Record print . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
8. Service tasks .......................................................25
8.1 Inner tank refill . ................. ......... ........................... . . . . 25
8.2 Language select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
8.3 Zero balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .25
8.4 acuum pump oil . . . . . . . . . . . ( . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
8.5 Changing the internal filter ............................................27
8.6 Hose compensation .................................................29
8.7 Pressure rise wait ...................................................29
8.8 Other ser ice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.9 Cleaning and maintenance ............................................. . . 29
9. Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .30
9.1 Disposing of used fluids ..............................................30
9.2 Disposing of packaging material .......................................30
9.3 Scrapping old unit ..................................................30
10 Trouble shooting...................................................31
11 Technical data ......................................................32
12 Spare Part list .....................................................32

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1 About this operation manual
This operation manual describes the Zell Air-Con Ser ice Station
This manual is for those who ha e the required professional ability of
pro iding the maintenance ser ice on ehicle air conditioning system.
This manual contains all the instructions necessary for safe and effecti e
operating of the air Conditioning ser ice Station. Read this operation manual
carefully before putting the de ice into using for the first time.
Also note the following:
■ the operator should comply with the laws about the ser ice of ehicle air-
conditioning by local go ernment.
■ the operator should be familiar with basic technical information of ehicle
air- conditioning
■ Instructions from the refrigerant manufacturer
■ Instructions from the car manufacturer
■Any special instructions on ser icing ehicle air conditioning systems which
applied at your company
Keep this operation manual in the tool box of Air-Con Ser ice Station, so that
any information needed is always at your hand.
1.1 Zell hotline
If you need more information about the Air-Con Ser ice Station that is not
concerned in this manual, call the Zell Hotline: [phone] 1215

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1.2 For illustrating the symbols in this operation manual
Risk of damage to the machine or other material damage
Special information for using the de ice effecti ely
Format Meaning Example
KEY Symbols used on the de ice
Press
„B LD” Display messages „LANGUAGE”
■ Text
■ Text
List in any order
■ Pressure monitor
■ Pressure relief al es
1. Text
2. Text
3. Text
Actions to be carried out in the
order shown
1. Connect the de ice.
2. Switch on the de ice.
3. Press the selection button.
Text (1) Part number Use the keypad (7) to enter the
data.
Text (A) Part designations which refer to
the diagrams shown in the
section describing the work
Remo e the filter cartridge (E)
on the left side.

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2 Scope of delivery
The Air-Con Ser ice Station and its accessories are carefully checked
before shipping.
After deli ery, please check all the parts listed below are present
and undamaged.
If any part is missing or damaged, notify the company responsible
for transport immediately
AC1000
Air-Con Ser ice Station
Blue hose with coupling for LP connection and red hose with HP connection
Container for air conditioning compressor oil (PAG oil)
Container for used oil
Inner tank refill connector
Power cord
operation manual