Zephyr LAYERS WALL DLA-E42ASSX User manual

www.zephyronline.com
LAYERS WALL
DLA-E42ASSX
DLA-M90ASSX
VISTA WALL
DVS-E30ASSX
DVS-E36ASSX
RANGE HOOD - Installation instructions
ENGLISH..........................3
FRANÇAIS.......................28

Table of Contents
SAFETY INSTRUCTIONS..................................................................................................pag. 4
LIST OF MATERIALS...........................................................................................................pag. 8
DUCTING CALCULATION SHEETS............................................................................pag. 10
HOOD SPECIFICATION..................................................................................................pag. 11
INSTALLATION
- INTERNAL BLOWER.....................................................................................pag. 13
- EXTERNAL & IN-LINE BLOWER PREPARATION...............................pag. 15
- DUCTING OPTIONS.....................................................................................pag. 17
- MOUNTING THE RANGE HOOD.............................................................pag. 18
- POWER SUPPLY CONNECTION..............................................................pag. 19
- MOUNTING THE DUCT COVER..............................................................pag. 20
TOUCH CONTROL............................................................................................................pag. 21
OPTIONAL REMOTE CONTROL..................................................................................pag. 22
MAINTENANCE ................................................................................................................pag. 23
WIRING DIAGRAMS...............................................................................................................pag. 24
LIST OF PARTS AND ACCESSORIES ........................................................................pag. 26
WARRANTY .......................................................................................................................pag. 27
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IMPORTANT SAFETY INSTRUCTIONS
FOR RESIDENTIAL USE ONLY
READ AND SAVE THESE INSTRUCTIONS
PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.
IMPORTANT: Save these Instructions for the Local Electrical Inspectors use.
INSTALLER: Please leave these Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
Take care when using cleaning agents or detergents.
Suitable for use in household cooking area.
WARNING - To reduce the risk of fire or electric shock, do not use this fan with
any Solid-State Speed Control Device.
CAUTION - To reduce risk of fire and to properly exhaust air, be sure to duct
air outside – Do not vent exhaust air into spaces within walls or ceilings or into
attics, crawl spaces, or garages.
CAUTION - For general ventilating use only. Do not use to exhaust hazardous
or explosive materials and vapors.
CAUTION -To avoid motor bearing damage and noisy and/or unbalanced im-
pellers, keep drywall spray, construction dust, etc. off power unit.
CAUTION - Please read specification label on product for further information
and requirements.
WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO
PERSONS, OBSERVE THE FOLLOWING:
A. Use this unit only in the manner intended by the manufacturer. If you have
questions, contact the manufacturer.
B. Before servicing or cleaning unit, switch power off at service panel and lock
the service disconnecting means to prevent power from being switched on
accidentally. When the service disconnecting means cannot be locked, se-
curely fasten a prominent warning device, such as a tag, to the service panel.
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
A. Never leave surface units unattended at high settings. Boilovers cause smok
Safety instructions 1/4
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ing and greasy spillovers that may ignite. Heat oils slowly on low or medium
settings.
B. Always turn hood ON when cooking at high heat or when flambeing foods
( i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambè ).
C. Clean ventilating fans frequently. Grease should not be allowed to accumulate
on fan or filter.
D. Use proper pan size. Always use cookware appropriate for the size of the
surface element.
E. Keep fan, filters and grease laden surface clean.
F. Use high range setting on range only when necessary. Heat oil slowly on low
to medium setting.
G. Don’ t leave range unattended when cooking.
H. Always use cookware and utensils appropriate for the type and amount off
food being prepared.
WARNING – TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A
RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWINGa:
A. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then
turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go
out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
B. NEVER PICK UP A FLAMING PAN – You may be burned.
C. DO NOT USE WATER, including wet dishcloths or towels – a violent steam ex-
plosion will result.
D. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to
operate it.
2. The fire is small and contained in the area where it started.
3. The fire department is being called.
4. You can fight the fire with your back to an exit.
aBased on “kitchen firesafety tips” published by NFPA
Proper maintenance of the Range Hood will assure proper performance of
the unit.
INSTALLATION INSTRUCTIONS
WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO
PERSONS, OBSERVE THE FOLLOWING:
A. Installation work and electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards, including fire-rated con-
struction.
Safety instructions 2/4
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B. Sufficientairisneededfor proper combustionandexhaustingofgasesthrough
the flue (chimney) of fuel burning equipment to prevent back drafting. Follow
the heating equipment manufacturer’s guideline and safety standards such as
those published by the National Fire Protection Association (NFPA), and the
American Society for Heating, Refrigeration and Air Conditioning Engineers
(ASHRAE), and the local code authorities.
C. When cutting or drilling into wall or ceiling, do not damage electrical wir-
ing and other hidden utilities.
D. Ducted fans must always be vented to the outdoors.
E. This unit must be grounded.
WARNING - TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
WARNING - UNDER CERTAIN CIRCUMSTANCES DOMESTIC APPLIANCES MAY
BE DANGEROUS.
A. Do not check filters with hood working.
B. Do not touch the lamps after a prolonged use of the appliance.
C. No food must be cooked flambè underneath the hood.
D. The use of an unprotected flame is dangerous for the filters and could cause
fires.
E. Watch constantly the fried food in order to avoid the cooking oil flares up.
F. Before performing any mainteinance operation, disconnect the hood from
the electrical service.
The manufacturers will not to accept any responsibility for eventual damages,
because of failure to observe the above instructions.
Safety instructions 3/4
Electrical Requirements
Important:
- Observe all governing codes and ordinances.
- It is the customer’s responsibility to be aware of these below:
- To contact a qualified electrical installer.
- To assure that the electrical installation is adequate and in conformance with
National Electrical Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-
94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
- If codes permit and a separate ground wire is used, it is recommended that a
qualified electrician determine that the ground path is adequate.
- Do not ground to a gas pipe.
- Check with a qualified electrician if you are not sure the range hood is pro-
perly grounded.
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- Do not have a fuse in the neutral or ground circuit.
- This appliance requires a 120V 60Hz electrical supply and connected to an
individual properly grounded branch circuit protected by a 15 or 20 ampere
circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please
also refer to Electrical Diagram on product.
- A cable locking connector (not supplied) might also be required by local co-
des. Check with local requirements, purchase and install appropriate connector
if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts
02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
Federal Communication Commission Interface Statement
- This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation.
- This equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that in-
terference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined
by turning the equipment off and on, the user is encouraged to try to correct
the interference by one of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
WARNING Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause cancer, birth defects,
or other reproductive harm.
Safety instructions 4/4
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Models: DLA-E42ASSX / DLA-M90ASSX
Duct Covers
Assembly Duct Cover Bracket
Panel
List of Materials
Control
Box marked
'120 VAC input'
Filters
Led Light
Remote Blower
Wiring Harness Remote Blower
Wiring Extension
Remote Blower
Box
Electrical
System Box
Remote Blower
Collar with Damper
Hardware
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Models: DVS-E30ASSX / DVS-E36ASSX
Led Light
List of Materials
Remote Blower
Wiring Harness Remote Blower
Wiring Extension
Remote Blower
Collar with Damper
Hardware
Filters
Duct Cover Bracket
Duct Covers
Assembly
Remote Blower
Box
Box marked
'120 VAC input'
Electrical
System Box
Control
Panel
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Ducting Calculation Sheet
Duct pieces To tal
Equivalent number
length x used =
3-1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.to
6” round
transition
5 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.to
6” round
transition
900 elbow
20 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
900
15 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
450
9 Ft. x ( ) = Ft.
Ft.
6”, 7”, 8”, 10”
Round,
straight
1 Ft. x ( ) = Ft.
Subtotal column 1 =
Duct pieces To tal
Equivalent number
length x used =
6”, 7”, 8”, 10”
Round, wall
cap with
damper
30 Ft. x ( ) = Ft.
Ft.
Ft.
Ft.
6”, 7”, 8”, 10”
Round
roof cap
30 Ft. x ( ) = Ft.
Subtotal column 2 =
Subtotal column 1 =
Totalductwork =
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
6” round to
3-1/ 4” x 10”
rect.
transition
1 Ft. x ( ) = Ft.
6” round to
3-1/ 4” x 10”
rect.
transition
900 elbow
16 Ft. x ( ) = Ft.
7” round to
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) = Ft.
7” round to
3-1/ 4” x 10”
rect.
transition
900 elbow
23 Ft. x ( ) = Ft.
elbow
elbow
7” to 6” or
8” to 7” Round
tapered
reducer
25 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.900
elbow
15 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.450
elbow
9 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.900
flat elbow
24 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) = Ft.
Ft. x ( ) = Ft.
15
6”, 7“, 8”
Round
in-line
damper
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35-3/8”, 41-15/16”
27-9/16”
9-15/16”
16-1/2”
22”
3-9/16”
5/8”
1-3/4”
14-1/16”
18-1/8”
16-1/2”
3-1/2” (Ø 6'') Internal Blower
4-5/16” (Ø 8") Remote Blower
8”
3/4”
9-3/16”
16-15/16”
STANDARD
min. ducted - 27”
min. recirc. - 31”
max. - 44-1/2”
Z1C-00VS
min. ducted - 43-1/2”
min. recirc. - 47-1/2”
max. - 80”
11-1/8”
Models: DLA-E42ASSX / DLA-M90ASSX
Hood Specifications
Front of Hood Side of Hood
Top of Hood
Back of Hood
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Models: DVS-E30ASSX / DVS-E36ASSX
(
8")
(
6"
30” or 36”
11-1/4”
ST
ANDARD
min. duc
ted - 25-1/2”
min. recirc. - 29-1/2”
max. - 38-1/2”
Z1C-00VS
min. duc
ted - 42”
min. recirc. - 46”
max. - 78-1/2”
10-1/16”
18-7/8”
17-5/8”
13-9/16”
2-1/8”
18-7/8”
4-1/4”
Remote Blower
3-7/16”
(
Internal Blower
8”
3/4”
9-1/8”
16-7/16”
Hood Specifications
Front of Hood Side of Hood
Top of Hood
Back of Hood
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The following instructions are for installing the internal blower.
CAUTION: To reduce the risk of fire and electric shock, install this rangehood
only with internal blower models CBI-290A or CBI-600A.
For external and in-line blower prepara-
tion please turn to page 15.
1.Remove the 6”round metal knockout
plate from the blower plate by using
a flat head screwdriver. See.Fig.1
2. Remove the (6) screws securing the
blower plate to the blower housing
and remove blower plate. See. Fig.2
3. Install internal blower into blower
plate and secure using (4) screws in-
cluded with the blower. See Fig.3
4. Secure capacitor box connected to
the provided cable to the blower
plate using (2) screws included with
the blower. See.Fig.4
5. Secure Green/Yellow ground wire
connected to the cable to the provi-
ded capacitor to blower plate.Fig.5
6. Attach the 6 pin male molex connec-
tor from blower wire to the 6 pin fe-
male molex connector located inside
the blower housing. See Fig.6
Installation - Internal Blower
- 13 -

7. Install blower and blower plate into blower housing
by following the reverse instructions from step 2
then use the screws provided to complete installa-
tion. (Tot. 14). See Fig.7
8. Connect 9 pin male molex connector from blower
wire to 9 pin female molex connector on the capa-
citor wire. See Fig.8
WARNING! Place electrical wiring inside the motor housing.
The hood is now ready to be installed on the wall.
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The following instructions are for preparing
the hood for use with an external or in-line
blowers models CBE-1000 or PBN-1000A.
CAUTION: To reduce the risk of fire and electric
shock, install this rangehood only with remote
blowers rated maximum 6.2 A.
For internal blower instructions please turn to
page 13.
1. Remove the (6) screws securing the blower pla-
te to the blower housing and remove blower
plate. See.Fig.1
2. Detach rectangular metal plate from blower pla-
te. See Fig. 2A Flip blower plate 90 degrees and
attach rectangular plate to blower plate side
with round knock-out.See Fig.2B
3. Re-install blower plate into blower housing by
following reverse instructions from step 1 then
use the screws provided to complete installa-
tion. (Tot.14)
4. Remove top knock-out plate and remote blower
knock-out plate by using a flat head screwdriver.
See Fig. 3 and Fig. 4
5. Secure 8” round blower collar to top of blower
Installation - External & In-Line Blower
Preparation
- 15 -

housing using (4) screws. See Fig. 5
6. Insert the 6 pin female molex connector into the
junction box. See Fig. 6A. Secure remote blower
junction box included in the hardware packet to
top of blower housing using (2) screws. See Fig.
6B
7. Feed remote blower wire harness through remote
blower junction box cover and Connect the wires
with those inside the junction box. See Fig. 7
Note: Carry out the power supplly con-
nection in accordance with the natio-
nal electric code, ANSI/NFPA 70-1999.
8.Secure cover to junction box using (2)
screws.
Note1: A cable lock (not included) may
be required by local codes. Please
review local codes for more informa-
tion.
9. Attach 6 pin male molex connectors to 6 pin fe-
male molex connectors inside blower housing.
See Fig. 8
Note2: Check local codes to determine minimum
wire gauge.
See manual included with external and in-
line blower for instructions on installing
the blower.
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WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl
spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside, unless using the recirculating op-
tion.
Use single wall rigid Metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints w/ certified
Silver Tape or Duct Tape.
Some Ducting Options
Installation - Ducting Options
- 17 -

MOUNTING HEIGHTS
The range hood must be installed at a minimum
height of 24 inches (61cm) from the cooking
surface. If a connecting duct work composed
of two parts is used, the upper part must be
placed outside the lower part. Do not connect
the range hood duct to the same duct used to
exhaust hot air or fumes from another appliance.
Before proceeding with the assembly instructions
remove the decorative mesh filters so that the
range hood is easier to handle.
MOUNTING TO THE WALL
1. Place the paper template included with your
hood on the wall to determine where to add
the screws for mounting the hood. Make sure
the bottom of the template aligns with the
bottom of where the hood will be located.
See Fig. 9
2. Lift the hood onto the screws and
adjust to make sure the hood is
level.
3. When the hood has been adjusted
tighten the screws to secure the
hood in place.
NOTE: Screws must be fastened into
wooden studs so wood blocking may
be necessary. If using wall anchors
make sure to check your local codes
for suitability and type of anchors
to use.
NOTE1: For the various installations use screws and screw anchors suited to the
type of wall (minimum screw size: 1/4" diameter x 2-3/4" length).
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
Installation - Mounting the Range Hood
- 18 -

GENERAL
• Carefully read the following important information regarding installation
safety and maintenance. Keep this information booklet accessible for further
consultations.
POWER SUPPLY CONNECTION
For connection to the power supply refer
to the following:
1. Lift the bottom part of the duct cover and
secure it carefully using adhesive tape.
2. Remove the power supply cover by un-
doing the (2) screws Fig. 11.
3. Break through the hole on the box cover.
4. Secure the power supply conduit to the
cover.
5. Connect the wires of the hood to those
of the power supply as described. Fig.11:
BLACK = L line
WHITE = Nneutral
GREEN / YELLOW = G ground
- A double-pole switch properly rated must
be installed to provide the range hood
power supply disconnection.
- Connect the electrical conduit to the Field
Wiring Compartment using listed onduit
fittings.
- Carry out the power supplly connection in
accordance with the national electric code,
ANSI/NFPA 70-1999.
6. Insert the wires into the box, then close the box cover, securing it using the
screws that were previously removed.
7. Remove the adhesive tape from the chimney and place the lower part of the
chimney on the hood.
Installation - Power Supply Connection
- 19 -

MOUNTING THE DUCT COVER
1. Install the electrical wiring and test hood for
functions prior to installing the duct covers.
2. If using hood in air recirculating mode make sure
to install the air diverter plate prior to mounting
the duct covers. See the manual included with
the recirculating kit for more instructions.
3. Adjust the width of the duct cover support bra-
cket so that it fits inside the top of the chimney
and observing the distance shown in Fig.12
4. Secure duct cover bracket to top of wall just below
the ceiling using (2) screws provided. See Fig.13
5. Place ducting from ceiling over the collar on top
of the hood and secure using aluminum duct
tape. See Fig.14
6. Insert top duct cover into bottom duct cover.
Seat the duct covers correctly on the hood.
7. Extend top duct cover up and secure to the duct
cover bracket using (2) screws. See Fig.15
Installation - Mounting the Duct Cover
- 20 -