Zephyr CACHE CCA-E36ASX Use Installation guide

ZEPh'_
CNENG COLLECTION www.zephyronline.com
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CCA-E30ASX
CCA-E36ASX
CCA-E48ASX
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Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
DEC06.0101{9Zephyr Corporation
READ AND SAVE THESE INSTRUCTIONS

SAFETY NOTICE ................................................. 2-3
LIST OF MATERIALS ......................................... 4
INSTALLATION
Ducting Calculation Sheet ............................. 5
Mounting Height & Clearance ........................ 6
Ducting Options ............................................ 7
Hood Specifications ...................................... 8
Preparing the Electrical Wires ....................... 9
Internal Blower (Vertical Ducting) ................... 10-11
Internal Blower (Horizontal Ducting)_.._.._..___. 12-13
External Blower Prepartion ............................ 14
Mounting the Range Hood ......................................15
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FEATURES & CONTROLS
Touch Controls .............................................. 16
MAINTENANCE
Cleaning and Installing Filters ...............................17
Lights ............................................................ 18
TROUBLESHOOTING ............................................... 19

READ AND SAVE THESE INSTRUCTIONS
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
_11 a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
_,_ When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.
2,
=CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
b. Always turn hood ON when cooking at high heat or when flaming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan, filters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don't leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OFA RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn offthe burner. BE CAREFUL TO PREVENT BURNS.
If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN - You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels - a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fire is small and contained in the area where it started.
3. The fire department is being called.
4. You can fight the fire with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualified person (s) in accordance with all applicable codes and standards.
Including fire-rated construction.
b. Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer's guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFCL
(Ground Fault Interrupter protected branch circuit).
g. NEVER place a switch where it can be reached from a tub or shower.
h. Make sure the power is off before installing, wiring or maintenancing.

CAUTION
To reduce the risk of fire and electric shock, install this range hood only with external blower models CBE-1000, rated
maximum 6.2 amps, 120V AC 60Hz or internal blowers manufactured by Zephyr Ventilation, models CBI-600A.
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces or garages.
WARNING
TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN ISOLATING WALL CONTROL/
SWITCH,
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OPERATION
Always leave safety grills and filters in place. Without these components, operating blowers could catch onto hair, fingers
and loose clothing.
*NOTE: Please check www.zephyronline.com or call us for revisions before doing any custom work.
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t,_ MODEL: CCA-E30ASX, CCA-E36ASX, CCA-E48ASX
1 - Hood
2 - Baffle Filters (3) for 48" model
2 - Halogen Lights (4) for 48" model
1 - 6" round top mounting plate
1 - Solid top mounting plate
O 1 - Rectangular starting collar
1 - Round to rectangular adapter
2 - Blower brackets
_I_ 1 - 8" round top mounting plate
g_ 1 - External wiring harness
1 - Hardware packet
Cache Hardware
Packet Contents
suction cup x 1
M6* 2"x4
M61.1,2x4 A
M6*l"x4 Ii _ _ _ ! ! Ii
_ _ (_ _ _(_ (_ _) _ M4"8
wire cap x 3
zip tie holder x 1
zip tie x 1
_,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
3/16"x3/8"
x4
(_ (_ (_ (_ M4"6
x4
x4
[]
CBI-600A Hardware
M4 * 10

Duct pieces i Equivalent number Duct pieces Equivalent number
length x used = Total length x used = Total
............................................................... }..........................................
3-1/4"x10" 1Ft. x( ) = Ft. _ 6'L8"Round 30Ft, x( ) = Ft.
Rect., _ wall cap ::
:_straight with damper
3 1/4" x 10" i
rect,
transition
T' round to 15Ft. x( ) = Ft.
3-t/4" x 10" i
rect,
transition
900 elbow
Subtotal column 2 = Ft,
Subtotal column 1 = _: Ft.
Total ductwork =Ft.
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Maximum Duct Length: For satisfactory air movement,
the total duct length of a 3 1/4" x 10" rectangulard", T' or 8"
diameter round duct should not exceed t00 equivalent feet.

Min 24"-Max 32"
36"
96"
Minimum mount height between range top and
hood bottom should be no less than 24".
Maximum mount height should be no higher than
32".
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
result in heat damage and fire hazard; while hoods
mounted too high will be hard to reach and will
lose its performance and efficiency.
If available, also refer to range manufacturer's
height clearance requirements and recommended
hood mounting height above range.
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DUCTING
A minimum of 6" round or 3-1/4" x 10" rectangular
duct work must be used to maintain maximum air
flow efficiency with the 600 cfm internal blower.
A minimum of 10" to 8" round duct work must be
used with the 1000 cfm external blower.
Always use rigid type metal ducts only. Flexible
ducts could restrict air flow by up to 50%.
Use calculation (on page 5) to compute total
available duct run when using elbows, transitions
and caps.
ALWAYS, when possible, reduce the number or
transitions and turns. If long duct run is required,
increase duct size from 6" to 7 or 8". Ifa reducer is
used, install a long reducer instead of a pancake
reducer. Reduce duct size as far away from
opening as possible.
If turns or transitions are required; install as far
away from opening and as far apart, between 2,
as possible.

WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside.
Use metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints with certified Silver Tape or Duct Tape.
Some Ducting Options
External
Blower S
Soffit or crawl space
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External
Blower
Roof Pitch w/
Flashing & Cap
Rear Ducting

29-61/64"- (30"), 35-61/64"- (36"), 47-29/32" - (48")
1-1/8"
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4-3/16"
° °9-29/32 ,:° t
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27-7/8"- (30"), 33-7/8"- (36"), 45-53/64- (48")
2-3/4"
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_,_ :_/_,, 4-3/1
ext. blower AC power
knock-out knock-out
_-2"
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ELECTRICAL
WARNING
All Electrical work must by performed by qualified electrician or person with similar technical know
how and background.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use
extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
Electrical Supply:
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded
branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/
ground. Please also refer Electrical Diagram labeled on product.
Cable Lock:
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements
and codes, purchase and install appropriate connector if necessary.
4--
Cable Lock
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INTERNAL BLOWER PREPARATION - VERTICAL DUCTING
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1. Attach capacitor box to inside of hood using two
M4"10 screws included with internal blower.
,_ 3. Connect 6 pin male connector from capacitor box
to 6 pin female connector on control board box.
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2. Attach green ground wire to ground screw on
hood.
4. Place 6" round mounting plate on top of hood
and secure using eight M4"8 screws.
5. Install internal blower into hood. 6. Secure internal blower to hood using four
M4"16 screws included with internal blower.

7. Connect 9 pin male connector from blower to 9
pin female connector on capacitor box.
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INTERNAL BLOWER PREPARATION - HORIZONTAL DUCTING
1. Attach capacitor box to inside of hood using two
M4"10 screws included with internal blower. 2. Attach green ground wire to ground screw on
hood.
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3. Connect 6 pin male connector from capacitor
box to 6 pin female connector on control board
box.
5. Remove rectangular cap from back of hood.
Place six M4"8 screws aside for later use.
4. Place solid mounting plate on top of hood and
secure using eight M4"8 screws.
Attach blower brackets to blower as shown above
using two M3.5"10 screws for each bracket.
There are two brackets total, one for each side of
the blower. NOTE: Drilled flange of both blower
brackets faces away from the blower casing.

7. Placebloweroverroundtorectangularadapter
asshownabove.
Mountblowerbracketstohoodusingtwo
3/16"*3/8"screwsforeachbracket.Screws
areincludedwithinternalblower.
11.Connect9pinmaleconnectorfromblowerto9
pinfemaleconnectoroncontrolboardbox.
8. Installblowerwithroundtorectangularadapter
intohood.
10.Installrectangularstartingcollartobackofhood
usingsixM4"8screwsrecentlyremovedfrom
rectangularcap(threescrewsoneachside).
InstallfouradditionalM4"8screwsinthetop _,_
andbottommiddleofrectangularstarting
collar.Checkandverifyinneradapterisfirmly "_
secured.

EXTERNAL BLOWER PREPARATION
1. Place 8" round mounting plate on top of hood
and secure using eight M4"8 screws.
Place cap over threaded cable lock and secure
by turning cap clockwise. NOTE: Due to the
size of the cap, it may be easier to install it
after the hood has been mounted.
Install threaded cable lock and external
blower wiring through the knockout next to
the electrical wiring knockout.
Connect 6 pin male connector from external
blower wiring to 6 pin female connector on
control board box. Attach green ground wire
from external wiring to ground screw on hood.
NOTE: For instructions on mounting the external blower please refer to the CBE-1000 external blower manual
included in the external blower packaging or on our website, www.zephyronline.com

1. Selectpreferredductlocation(internalblower-
verticalorhorizontal,externalblower-vertical
only).
2. Begininstallationbyremovingthebafflefilters.
3. Reinforcecabinetwith1"x2"woodstripsif
additionalstrengtheningisrequired.Mustbe
placedinsideframelesscabinets.
4. Temporarilypositiontherangehoodinthe
desiredmountinglocation.Measureand
markthemountingholes,ductandelectrical
locationswithapencil.
NOTE:Ifusinganinternalblowera6"round
ductopeningisnecessary.Ifusinganexternal
bloweran8"roundopeningisnecessary.
5. Drill/cutouttherequiredopeningsforductand
electricalaccess;makesuretheductopening
islargeenoughtoapplyducttape.
NOTE:Ifinstallinganexternalblower,cutouta
minimum1-112"openingfortheexternalblower
wirestopassthrough.Refertopage8for
specifications.
6. Fastenhoodontocabinetwithscrewsprovided.
7. Installelectrical.
8. Installductworkandducttape.
9. Reinstallbafflefilters.
10.Poweruphoodandcheckforleaksaroundduct
tape.
5. Duct
opening
cutout
duct/silver
tape
3. Add lx2
wood strips

O Lights On/Off/Dim
5 Min Delay Off
DisllaY
(Speed Jevel, Delay Qff Indicator)
Blower On/Off
Adjust 3 Speed Levels
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O Blower On/Off
By pressing (_), the Mower is switched On and Off. When switched on, the Mower starts up on
the same speed it was turned off at. When switched off the entire hood powers off, including the lights.
Speed Selection
The 3 speed levels are seEected by pressing _--_to decrease and (_ to increase speed level The
display indicates level selected. Pressing (_) when the hood is off will also turn it on.
Delay Off
This is used for programmed shut down of blower and lights 5 minutes after the function is
activated. Press _) once, a dot displays in the lower right hand side of display _ indicating
the function is on. The hood will change to speed 1 and shut down after 5 minutes.
0Lights On/Off/Dim
Switch lights On and Off by pressing _) once_ To dim lights, press (_) again_

SURFACE MAINTENANCE:
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent, or
steel wool/scoring padswhich will scratch and damage surface.
For heavier soil use liquid degreaser.
After cleaning, you may use non-abrasive stainless steel polish/cleaners, to polish and buff out the stainless
luster and grain. Always scrub lightly using a micro fiber or clean cotton cloth and with the stainless steel grain.
Stainless Steel Baffle Filters
The stainless steel baffle filters fitted by the factory are intended to trap residue and grease from cooking.
Although the filters never need replacement, they are required to be cleaned every 30 - 60 days or more often
depending on cooking habits.
Filters may be placed in dishwasher at low heat or soaked in hot soapy water.
Installing Baffle Filters
1. Insert filter in metal groove on bottom of hood.
Push filter towards back of hood using
handles.
2. Pivot front of filter upward until it is flush with
the hood.
3. Lock filter in place by pulling away from hood.
Removing Baffle Filters
1. Pull filter toward back of range hood using
handles.
2. Pivot front of filter upward.
3. Remove downwards to the rear.
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REPLACING LIGHT BULBS
CAUTION: Light bulb becomes extremely hot when turned on.
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.
Make sure all power is turned off and bulbs are
not hot.
Remove by turning bulb counter clockwise.
If bulbs are difficult to turn due to prolonged use,
firmly attach a glass suction cup approximately
the diameter of the bulb and turn. You may also
use a rubber/latex glove to grip the bulb with the
palm of your hand and turn.
Replacement bulbs are available on our website,
part number Z0B0020S. (GU10 120V 50W.)