Zephyr AK6500 Installation guide

WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING:
a. Installation worka nd electrical wiring must be done by qualified person (s) in
accordance with all applicable codes and standards. Including fire-rated construction.
b. Sufficient air is needed for power combustion and exhausting of gases through the
flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating
equipment manufacturer’s guideline and safety standards such as those published
by teh National Fire Protection Association (NFPA) and the American Society for
Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code
authorities.
c. When cuttig or drilling into wall or ceiling, do not damage electrical wiring and other
hidden utilities.
d. Ducted fans must always vent to the outdoors.
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to proerly exhaust air outside - Do not vent exhaust air into
soaces within walls, ceilings, attics, crawl spaces or garages.
WARNING
TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN
ISOLATING WALL CONTROL/SWITCH.
OPERATION
Always leave safety grills and filters in place. WIthout these components, operating
blowers could catch onto hair, fingers and loose clothing.
The manufacturer declines all responsibility in the event of failure to observer the
instructions given here for installation, maintenance and suitable use of the product.
The manufacturer further declines all responsibility for injury due to negligence and
the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom
work.
WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS
FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE< ELECTRIC SHOCK, OR INJURY TO
PERSONS, OBSERVCE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions,
contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel
to prevent power from being switched on accidentally. When the service disconnecting
means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
CAUTION
For general ventilating use only. Do not use to exhaust cigarette ashes, hazardous
or explosive materials and vapors.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking
and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b. Always turn hood ON when cooking at high heat or when flambeing food (ie:
Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe)
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate
on fan or filter.
d. Use proper pan size. Always use cookware appropriate for the size of the surface
element.
XP02243(2)
Rev:0513

Min. 26" - Max. 36"
36".

INSTALLATION
SPECIFICATIONS
7-5/8"
22-1/4"
30"
36"
42"
Elec K.O.
TOP VIEW
9"
1-1/8"
1" 10"
6-5/8"
3-1/4"
REAR VIEW
7-5/8"
10"
CL
3-1/4"
3/4"
Elec K.O.
INSTALLATION
DUCTING
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling,attics or
garages. All exhaust must be ducted to the outside.
Use metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct Tape.
Some Ducting Options:
WARNING FIRE HAZARD
Side wall cap
w/ gravity damper
Side wall cap
w/ gravity damper
Soffit or crawl space
Roof Pitch w/
Flashing & Cap
Rear Ducting
Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 2 Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 3

INSTALLATION
MOUNTING THE RANGEHOOD
1. This range hood is mounted under a
kitchen cabinet unit.
2. Select preferred duct location on rear or
top of unit. (See page 6 & 7 for ducting
conversion options)
3. Begin installation by temporarily
unscrewing and removing the bottom
splash panel.
4. Reinforce cabinet base with 1x2 wood
strips if additional strengthening is
required.
5. Temporarily position the range hood in
the desired mounting location.
Measure and mark the mounting holes,
duct and electrical access locations with
a pencil.
6. Drill/cut out the required openings for
duct and electrical access; make sure the
duct opening is large enough to apply
duct tape.
7. Fasten hood onto cabinet with screws
and washers provided.
8. Install electrical.
9. Install duct work and duct-tape.
10. Reinstall the bottom splash panel.
11. Power up hood and check for leaks
around duct-tape.
INSTALLATION
MOUNTING THE RANGEHOOD
ELECTRICAL
All Electrical work must by performed by qualified electrician or person with similar technical
know how and background.
For personal safety, remove house fuse or open circuit breaker before beginning installation.
Do not use extension cord or adapter plug with this appliance.
Follow National electrical codes or prevailing local codes and ordinances.
Electrical Supply:
This appliance requires a 120V 60Hz electrical supply., and connected to an individual, properly
grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring
must be 2 wire w/ ground. Please also refer Electrical Diagram labeled on product.
Cable Lock:
A cable locking connector (not supplied) might also be required by local codes. Check with local
requirements and codes, purchase and install appropriate connector if necessary.
Cable Lock
WARNING
Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 5Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 4
duct/silver
tape
6. Duct
opening
cutout
4. Add 1x2
wood strips
3. Splash
bottom panel

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2OUNDTRANSITIONADAPTER
2ECTANGULARTRANSITIONADAPTER
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TRANSITIONPIECEWITHREMAININGSCREWS
 0LACERECTANGULARTRANSITIONADAPTERASSHOWN
BYFIRSTINSTALLINGSCREWSONHALFROUND
SECTION
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 !TREAROFRANGEHOOD REMOVEALLSCREWSONPRE
MOUNTEDREARRECTANGULARCAPANDREMOVEPLATE
 -OUNTSTARTINGCOLLARPROVIDEDATREARDISCHARGE
 -OUNTRECTANGULARPLATEPREVIOUSLYREMOVEDON
TOP OFTRANSITIONADAPTER
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 2EMOVEAIRDIVERTERBLOCKSTHROUGHTOP
OPENINGASSHOWN

Power On/Off
Power On/Off
the blower is turned On and Off. If lights are on and this button is pressed
the lights will also power off.
Lights Off/Dim/Bright
Lights Off/Dim/Bright
0 is off, I is dim, and II is bright.
Models AK6500, AK6536, AK6542, AK2500, AK2536 hoods are filter-less with a self cleaning feature.
The centrifugal blower system automatically liquifies cooking residue in its internal housing. Cooking
residues are often automatically liquified and can accumulate in the residue cups from everyday use.
Nevertheless, grease from cooking could also dry and adhere in the internal housing. Running the
self clean function periodically will flush out accumulated residue in the range hoods internal housing.
Cleaning should be performed approximately once a month under normal usage of 1 hour per day.
The hood may need to be cleaned more often depending on cooking habits.
Use a non-abrasive grease cutting detergent such as Simple Green or 409.
Remove safety grilles.
Turn the blower on the lowest speed setting.
With nozzle on “spray”, squirt the detergent directly
into the blower wheels 15 to 20 times for each wheel.
Allow blower to run on low speed for 5 to 10 minutes.
Turn blower off, re-install the safety grilles, remove
residue cups and clean cups with mild detergent or in
dishwasher.
WARNING
Use extreme caution while cleaning the hood when safety grilles are removed.
Beware of blowers catching onto hair, loose clothing and fingers. NEVER leave
children unattended.
Cleaning Frequency:
Detergent:
Self Clean:

WARRANTY
One Year Service Repair Warranty:
For one year from date of original purchase, we will provide free of charge, s ervice labor to repair
any failed parts or components due to manufacturing defects .
Ten Years Parts/Lifetime Motor Warranty:
For ten years from date of original purchas e, we will provide free of charge, nonconsumable
replacement parts or components that failed due to manufacturing defects.
Consumable parts not covered by this warranty inc
The motor will have lifteime warranty replacement if it fails due to manufacturing defects.
lude: Light Bulbs, Metal and Carbon Filters.
Who is Covered:
This warranty is extended to the original purchaser for products purchased for ordinary
home use in the 48 mainland states, Hawaii and Washington D.C.
In Canada and Alaska, this warranty is Limited. There might be costs associated with shipping
the products to our designated service locations or you might need to pay service technician's
travel costs, to have the appliance repaired in-home.
This Warranty will be Voided when:
Product damaged through negligence, misuse, abus e, accident.
Improper installation and failure to follow installation instructions. When product is used
commercially or other than its intended purpos e.
Damaged because of improper connection with equipment of other manufacturers.
Repaired or modifiedby anyone other than Zephyr's AuthorizedAgents.
What is Not Covered:
Consumable parts such as light bulbs, filters, and fuses.
Services outside of service area and the labor cost incurred in connection with the removal,
shipping and reinstallation cost, nor does it cover any other contingent expenses.
The natural wear of finish, and wear due to improper maintenance, use of corrosive and
abrasive cleaning products, pads, and oven cleaner products.
Chips, dents or cracks due to abuse, misuse, freight damage, or improper installation.
Service trips to your home to teach you how to use the product.
Damage of product caus ed by accident, fire, floods or act of God.
This warranty is valid in the United States and Canada. It is non-transferable and applies only to the original purchaser and
does not extend to subsequent owners of this product. Any applicable implied warranties, including the warranty of mer-
chantability, are limited in duration to a period of express warranty as provided herein beginning with the date of original pur-
chase at retail and, no warranties, whether express or implied, shall apply to this product thereafter.
TO OB TAIN SER VIC E UNDER WAR R ANTY:
You must present proof of original purchase date.
Please keep a copy of your dated proof of purchas e (sales slip)
in order to obtain service under warranty.
MAINTENANCE
LIGHTS
Replacing Light Bulbs
Make sure all power is turned off and
bulbs are not hot.
Remove by turning bulb counter
clockwise.
If bulbs are difficult to turn due to
prolonged use, firmly attach a glas s
suction cup approx. the diameter of the
bulb and turn.
Replacement bulbs are available at
specialty lighting stores.
AK6500, 6536, 6542
Purchase type: 4OR 14 mini flood light bulbs
AK2500, 2536
Purchase type: GU 10 halogen bulbs
Or to order bulbs, please call our service
center: 888-880-8368 or online parts store:
www.zephyronline.com
CAUTION: L ight bulb becomes extremely hot when turned on.
DO NOT touc h bulb until s witc hed off and c ooled. Touc hing hot
bulbs could cause serious burns.
Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 10 Models: AK6500, AK6536, AK6542, AK2500, AK2536 Page 11

1-888-880-8368
Have your product proof of purchase with serial number ready
for warranty issues.
Or write to:
Zephyr Corporation
Service and Warranty Department
2277 Harbor Bay Parkway
Alameda, CA 94502
TO OBTAIN SERVICE UNDER WARRANTY
or any Service Related Questions, please call:


WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING:
a. Installation worka nd electrical wiring must be done by qualified person (s) in
accordance with all applicable codes and standards. Including fire-rated construction.
b. Sufficient air is needed for power combustion and exhausting of gases through the
flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating
equipment manufacturer’s guideline and safety standards such as those published
by teh National Fire Protection Association (NFPA) and the American Society for
Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code
authorities.
c. When cuttig or drilling into wall or ceiling, do not damage electrical wiring and other
hidden utilities.
d. Ducted fans must always vent to the outdoors.
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to proerly exhaust air outside - Do not vent exhaust air into
soaces within walls, ceilings, attics, crawl spaces or garages.
WARNING
TO REDUCE THE RISK OF SHOCK, THIS FAN MUST BE INSTALLED WITH AN
ISOLATING WALL CONTROL/SWITCH.
OPERATION
Always leave safety grills and filters in place. WIthout these components, operating
blowers could catch onto hair, fingers and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the
instructions given here for installation, maintenance and suitable use of the product.
The manufacturer further declines all responsibility for injury due to negligence and
the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom
work.
2EADALL)NSTRUCTIONSBEFORE)NSTALLINGANDOPERATINGTHISAPPLIANCE
)MPORTANT3AFETY.OTICE
5SE#AREAND)NSTALLATION'UIDE
2EADANDSAVETHESEINSTRUCTIONS
WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS
FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE< ELECTRIC SHOCK, OR INJURY TO
PERSONS, OBSERVCE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions,
contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel
to prevent power from being switched on accidentally. When the service disconnecting
means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
CAUTION
For general ventilating use only. Do not use to exhaust cigarette ashes, hazardous
or explosive materials and vapors.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking
and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b. Always turn hood ON when cooking at high heat or when flambeing food (ie:
Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe)
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate
on fan or filter.
d. Use proper pan size. Always use cookware appropriate for the size of the surface
element.
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