Zephyr Brisas BMI-E36AG Installation guide

Use, Care, and Installation Guide
Model number:
Serial Number:
SEP08.0101 © Zephyr Corporation
brisaS
by
Brisas
BMI-E36AG
BMI-E36AS
BSI-E36AS
BVE-E30AS
BVE-E36AS

1
SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS....................................................... 4
INSTALLATION
Ducting Calculation Sheet....................................... 5
Mounting Height & Clearance................................ 6
Ducting Options ........................................................... 7
Hood Speci cations ................................................... 8-10
Mounting the Hood BMI & BSI .............................. 11
Mounting the Hood BVE................................. 12
Ductless Recirculating .............................................. 13
FEATURES & CONTROLS
Touch Controls ............................................................. 14
MAINTENANCE
Hood and Filter Cleaning......................................... 15
Lights................................................................................ 16
TROUBLESHOOTING................................................................ 17
LIST OF PARTS AND ACCESSORIES .............................. 18
Table of Contents

Important Safety Notice
READ AND SAVE THESE INSTRUCTIONS
2
WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
b. Always turn hood ON when cooking at high heat or when flaming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan,filters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.
If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fire is small and contained in the area where it started.
3. The fire department is being called.
4. You can fight the fire with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards.
Including fire-rated construction.
b. Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI
(Ground Fault Interrupter protected branch circuit).
g. NEVER place a switch where it can be reached from a tub or shower.
h. Make sure the power is off before installing, wiring or maintenancing.

Important Safety Notice
3
WARNING
TO RED U CE TH E RI SK OF FI RE, U SE O N LY M ETA L D U CTW ORK.
CAUTION
To reduce risk of reand to properly exhaust air outside- Do not vent exhaust air into spaceswithin walls,ceilings,
attics, crawl spaces or garages.
OPERATION
Always leave safety grilles and lt ers in place. Wit hout t hese components, operating blowers could catch onto hair, ngers
and loose clothing.
The manufacturer declines all responsibilit y in t he event of failure t o observe the inst ructions given here for inst allation,
maintenance and suit able use of t he product. The manufacturer furt her declines all responsibility for injury due t o
negligence and the warranty of t he unit aut omatically expires due to improper maint enance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is t he cust o m er ’s respon sib il it y:
- To con t act a qual ied el ect ri cal i nst all er.
- To assurethat the electrical installation isadequate and in conformance with National Electrical Code,ANSI/NFPA70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codesand ordinances.
If codespermit and a separate ground wire isused, it isrecommended that a qualied electrician determine that the
ground path isadequate.
Do not ground to a gaspipe.
Check with a qualied electrician if you are not sure t he range hood is properly grounded.
Do not have a fuse in the neutral or ground circuit.
*National Fire Prot ection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA Int ernat ional 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
prot ect ed b y a 15 or 20 ampere circui t breaker o r t ime del ay fu se. Wiri ng must be 2 wi re wi t h g round . Pl ease also refer t o
Elect rical Diagram on product .
A cable locking connector (not supplied) might also be required by local codes. Check wit h local requirements, purchase
and i nst all app ropriat e connect or if necessary.
BMI-E30AG - 400 Watt s, 3.3 Amps
BMI-E90AS- 400 Watts, 3.3 Amps
BSI-E36AS- 400 Watt s, 3.3 Amps
BVE-E30AS- 400 Watts, 3.3 Amps
BVE-E36AS- 400 Watts, 3.3 Amps

List of Materials
4
(3) Wire Nuts
(3) M4 x 1-1/2” (2) M4 x 1”
(4) 3/16” x 8
(BMI & BSI Only)
(4) M3.5 x 8 (BMI & BSI)
(2) M4 x 8 (BVE)
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Duct cover extension accessory
- Recirculating kit accessory
HARDWARE PACKAGE CONTENTS
(1) Suction Cup
PARTS SUPPLIED
MODELS: BMI-E30AS BMI-E30AG BSI-E30AG BVE-E30AS BVE-E36AS
1 - Hood with internal blower
1 - Duct cover wall bracket
1 - Duct cover assembly (top and bottom)
1 - Hardware package
1 - 6” round backdraft damper (pre-installed)
2 - 50W GU-10 halogen light bulbs
2 - Metal mesh filters
1 - Canopy, glass or stainless steel (for BMI and BSI models only)

5
Duct pieces To t a l
Equivalent number
length x used =
3-1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) = Ft.
8” Round,
straight
1 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.900
elbow
15 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.450
elbow
9 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.900
flat elbow
24 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.to
6” round
transition
5 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.to
6” round
transition
900elbow
20 Ft. x ( ) = Ft.
6” Round,
900elbow
15 Ft. x ( ) = Ft.
6” Round,
450elbow
9 Ft. x ( ) = Ft.
Ft.
7” Round,
straight
1 Ft. x ( ) = Ft.
Subtotal column 1 =
Duct pieces To t a l
Equivalent number
length x used =
6”- 8”Round
wall cap
with damper
30 Ft. x ( ) = Ft.
Round
wall cap
with damper
30 Ft. x ( ) = Ft.
7” or 8”
Round,
900elbow
15 Ft. x ( ) = Ft.
7” or 8”
7” or 8”
Round,
450elbow
9 Ft. x ( ) = Ft.
Ft.
Ft.
Ft.
6”- 8” Round,
roof cap
30 Ft. x ( ) = Ft.
7” or 8”
Round,
roof cap
30 Ft. x ( ) = Ft.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Maximum Duct Length: For satisfactory air movement,
the total duct length of a 3 1/ 4” x 10” rectangular 6” or 7”
diameter round duct should not exceed 100 equivalent feet.
6” round to
3-1/ 4” x 10”
rect.
transition
1 Ft. x ( ) = Ft.
6” round to
3-1/ 4” x 10”
rect.
transition
900elbow
16 Ft. x ( ) = Ft.
7” round to
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) = Ft.
7” round to
3-1/ 4” x 10”
rect.
transition
900elbow
23 Ft. x ( ) = Ft.
Installation – Ducting Calculation Sheet

Installation – Mounting Height & Clearance
6
DUCTING
A minimum of 6” round duct must be used to
maintain maximum airflow efficiency.
Always use rigid type metal ducts only. Flexible
ducts could restrict airflow by up to 50%.
Use calculation worksheet to compute total duct
work (Page 5).
ALWAYS, when possible, reduce the number of
transitions and turns. If a long duct run is required,
increase duct size from 6” to 7” or 8”.
If turns or transitions are required: Install as far
away from duct opening and as far apart between
the two transitions as possible.
Minimum mount height between range top to hood
bottom should be no less than 24”.
Maximum mount height should be no higher than
32”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
result in heat damage and fire hazard; while hoods
mounted too high will be hard to reach and will
loose its performance and efficiency.
If available, also refer to range manufacturer’s
height clearance requirements and recommended
hood mounting height above range. Always check
your local codes for any differences.
Chart A
BMI BSI BVE
A 23” 23” 27-1/2”
B 26-1/2” 26-1/2” 32”
C 42” 42” 42-1/2”
Duct cover extension kit available for ceiling
heights up to 12 feet. Turn to page 18 for part
number and ordering information.
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
installation.
• If the unit is damaged in shipment, return the
unit to the store in which it was bought for
repair or replacement.
• If the unit is damaged by the customer, repair
or replacement is the responsibility of the
customer.
• If the unit is damaged by the installer (if other
than the customer), repair of replacement must
be made by arrangement between customer
and installer.
36”
Min 91”
Max 121”
* Refer to chart A on this page for heights
* Min. ducted (A)
Min. recirc. (B)
Max. (C)
Min 24” - Max. 32”

7
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside, unless using the recirculating option.
Use single wall rigid Metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct Tape.
Some Ducting Options
Installation – Ducting Options
side wall cap
w/ gravity damper
Soffit or crawl space
Roof Pitch w/
Flashing & Cap
ductless
recirculating
side wall cap
w/ gravity damper
(blower
housing)
(blower
housing)
(blower
housing)
(blower
housing)

8
Installation – BMI Hood Specifications
34
26
27
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21
4
9
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46 4
27
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48
9
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21
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9
Installation – BSI Hood Speci¿cation
37
8
"
10
3
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"
25
15
16
"
35 7
16
"
15
7
16
"
19
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22
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24
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#
48
27
#
3:
26
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#
9
22
27
#
94
5
#
78
9
#
23#
2:
4
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Installation – BVE Hood Specification

Installation – Mounting the Hood - BMI & BSI
11
1. Measurefrom rangetop to hood bottom and mark lineA.
(24” minimum from range top) .
2. Plum and mark center line.
3. Mark mounting height line B. (15-3/8” from lineA)
4. Mark mount ing spread f rom C/L. (8-7/8” )
5. Fast en (2) M4 x 1-1/2” screws into studs on line B but
do not tighten all theway. Note: Wood blocking may
need to be added behind the drywall if no studs are
present. Wall anchors may also be used but check
local codes before using wall anchors.
6. Remove the (2) metal mesh lters.
7. Remove t he (2) charcoal lter bracketslocated inside
the hoood behind the metal mesh lters. Each bracket is
secured wit h (4) 3/16 x 6 Philips head screws. Note: If
you are not recirculating the hood you may discard
the charcoal brackets.
8. Hang hood onto the mounting screwsand hand tighten
each screw. (Fig. A) Secure third M4 x 1-1/2” screw
through inside of hood into wall for extra support. (Fig.A2)
9. Center and attach duct cover mounting bracket to wall
just below the ceiling or soft using (2) M4 x 1” screws.
10. Install electrical and duct work. Seal duct work with
aluminum duct tape.
11. Power up hood and check for leaksaround duct tape.
12. Place telescopic duct covers onto hood and extend
inner (t op) duct cover upwards and secure to duct cover
bracket using (2) M3.5 x 8screws.Secure bottom duct
cover t o hood body by also using (2) M3.5 x 8 screws.
* If using hood in recirculating mode you must secure the air
diverter plate onto wall before installing duct work and
duct covers. Turn to page 13 for more details.
15-3/8”
Brackets are
pre-installed
Fi g . A
Fi g . A2
CAUTION: At least two installers are
required due to the weight and size of the
hood.
!
WARNING: Electrical wiring must be done by a qualified person(s) in
accordance with all applicable codes and standards. This range hood must be
properly grounded. Turn off electrical power at service entrance before wiring.
!
Cable Lock
Cable Lock
A cable locking connect or (not supplied) might
be required by local codes. Check with local
requirementsand codes, purchase and install
appropriate connect or if necessary.
24” min
8-7/8”

12
Installation – Mounting the Hood - BVE
1. Measurefrom rangetop to hood bottom and mark lineA.
(24” minimum from range top) .
2. Plum and mark center line.
3. Mark mounting height line B. (12” from line A)
4. Mark mount ing spread f rom C/L on l ine B. (4”)
5. Fast en (2) M4x1-1/4” screw s int o st ud s o n l ine B. Do n o t
fasten screwsall the way. note: wood blocking may
need to be added behind the drywall if no studs are
present. Wall anchors may also be used, check local
codes before using wall anchors.
6. Hang hood onto screws and hand tighten. (Fig.A) Use
the last M4x1-1/4” screw to further secure the hood to
the wall from inside the hood.
7. Center and attach duct cover bracket to wall below
ceiling or soft using (2) M4x1” screws.
8. Install elect rical.
9. *Install duct work and duct tape.
10. Power up hood and check for leaksaround duct tape.
11. Place telescopic duct covers onto hood and extend
inner (t op) duct cover upwards and secure to duct cover
bracket using (2) M4x3/8” screws.
*if using hood in recirculating mode you must secure air
diverter plate onto wall before installing duct work and
duct covers. Turn to page 13 for more details.
A
B
C/L
12"
4"
C/L
24" min
Fig. A
Duct Cover Bracket
WARNING: Electrical wiring must be done by a qualified person(s) in
accordance with all applicable codes and standards. This range hood must be
properly grounded. Turn off electrical power at service entrance before wiring.
!
Cable Lock
Cable Lock
A cable locking connect or (not supplied) might
be required by local codes. Check with local
requirementsand codes, purchase and install
appropriate connect or if necessary.
CAUTION: At least two installers are
required due to the weight and size of the
hood.
!

13
(blower
housing)
Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed.
When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust
from cooking are drawn and filtered by a set of optional charcoal filters. The air is then purified and re-
circulated back within the home.
We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct
work, if possible. The hood is most effective and efficient as an exhaust hood. Only when the exhaust option
is not possible should you recourse to converting the hood into a recirculating hood.
When converted to be a recirculating hood, a set of charcoal filters are required on top of its standard Metal
Filter set. Order according to its part number below. The standard metal filters are intended to capture
residue from cooking and the optional charcoal filters help to purify fumes exhausted from cooking for re-
circulation.
RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)
Kit includes charcoal filters and air diverter plate.
Hood Model Part No. Filters in Pkg.
BMI & BSI models BRC-0002 2
BVE models BRC-0001 2
1. Purchase recirculating kit per the part number above
2. Secure air diverter plate to wall below duct cover bracket. (FIG. B)
Run 6” ducting from top of hood and secure to air diverter plate. See
manual included with recirculating kit for more detailed instructions.
3. Remove metal mesh filters from hood. Secure the charcoal filter
bracket onto the inside of the hood behind mesh filters with (4) M3.5 x 8
screws. Clip charcoal filters onto each charcoal filter bracket. (FIG. C)
4. Re-Install metal mesh filters.
5. Charcoal filters must be replaced after every 120 hours of use (or approximately every 3 to 4 months
based on the average of 1 - 2 hrs. of daily cooking time).
Charcoal Filter Replacements
Hood Model Part No. Qty to Order
All Brisas Models Z0F-C002 2
DO NOT WASH CHARCOAL FILTERS. Charcoal filters may need
to be changed more often depending on cooking habits.
Charcoal Filter Dimensions:
9in x 6-3/8in
228mm x 162mm
Installation – Ductless Recirculating
D
E
Install charcoal filter (plastic side exposed)
into charcoal filter bracket. Insert tab
cut-out side D of charcoal filter into bracket
first. Lock charcoal filter into place by
pushing down on side E with locking tabs.
front of the hood
back of the hood
FIG. C
FIG. B

14
Features & Controls - Touch Controls

15
SURFACE MAINTENANCE:
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent ,
or steel wool/scouring pads which will scratch and damage surface.
For heavier soil use liquid degreaser.
After cleaning it is recommended that you use non-abrasive stainless steel polish/cleaners, to polish and
buff out the stainless luster and grain. Always scrub lightly, with clean cotton cloth, and with the grain.
Do not use any product containing chlorine bleach. Do not use “orange” cleaners.
Metal Mesh Filters
The metal mesh filters installed by the factory are intended to filter out residue and grease from cooking.
They need not be replaced on a regular basis but are required to be kept clean.
Remove and clean by hand or in dishwasher on low heat. Spray degreasing detergent and leave to soak if
heavily soiled.
Dry filters and re-install before using hood.
Removing Metal Mesh Filters
1. Push in on spring loaded handle
2. Pull down on filter hande to remove filter
Maintenance – Hood and Filter Cleaning

16
pg uif
REPLACING LIGHT BULBS
CAUTION: Light bulb becomes extremely hot when turned on.
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.
Make sure all power is turned off and bulbs are not hot.
Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees,
stops and falls out.
If bulbs are dif cult to turn due to prolonged use, firmly attach a glass suction cup approximately the diameter of
the bulb or use a rubber/latex glove and turn counter clockwise.
Replacement bulbs are available at specialty lighting stores. Purchase type GU-10 50W halogen.
For Zephyr part numbers please turn to page 18 of the manual.
Maintenance – Lights

17
Troubleshooting
TROUBLESHOOTING PROCEDURES FOR BRISAS
Issue Cause What to do
After installation,
the unit doesn’t
work.
1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s
power is ON.
2. The power line and the cable locking connector
is not connecting properly.
2. Check the power connection with the unit is
connected properly.
3. The switch board and control board wirings are
disconnected.
3. Make sure the wirings between the switch
board and control board are connected
properly.
4. The switch board or control board is defective. 4. Change the switch board or control board.
Light works,
but motor is not
turning.
1. The motor is defective, possibly seized. 1. Change the motor.
2. The thermally protected system detects if the
motor is too hot to operate and shuts the motor
down.
2. The motor will function properly after the
thermally protected system cool down.
3. Damaged capacitor. 3. Change the capacitor.
4. The switch board or control board is defective. 4. Change defective part.
The unit is
vibrating.
1. The motor is not secure in place. 1. Tighten the motor in place.
2. Damaged blower wheel. 2. Replace the blower.
3. The hood is not secured in place. 3. Check the installation of the hood.
4. The switch board or control board is defective. 4. Change defective part.
The motor is
working, but the
lights are not.
1. Defective halogen bulb. 1. Change the halogen bulb.
2. The light bulb is loose. 2. Tighten the light bulb.
The hood is
not venting out
properly.
1. The hood might be hanging to high from the
cook top.
1. Adjust the distance between the cook top and
the bottom of the hood within 24” and 32”
range.
2. The wind from the opened windows or opened
doors in the surrounding area are affecting the
ventilation of the hood.
2. Close all the windows and doors to eliminate
the outside wind ow.
3. Blockage in the duct opening or ductwork. 3. Remove all the blocking from the duct work or
duct opening.
4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.
5. Using the wrong size of ducting. 5. Change the ducting to at least 6” or higher
for the internal blower and 8” or higher for the
external blower.
Metal Filter is
vibrating.
1. Metal filter is loose. 1. Change the metal filter.

List of Materials
18
DESCRIPTION PART#
Replacement Parts
Light Bulb GU-10 50W (each) Z0B-0020S
Optional Accessories
Recirculating Kit BRC-0002 (for BMI & BSI)
BRC-0001 (for BVE)
Replacement Charcoal Filter Z0F-C002
Duct Cover Extension B1C-00MI (for BMI & BSI)
B1C-00VE (for BVE)