Zephyr Gust AK7100BS-BF Installation guide

WWW.ZEPHYRONLINE.COM
SEP20.0301
Gust
AK7100BS-BF, AK7136BS-BF,
AK7100BS290-BF, AK7136BS290-BF
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation

2Gust Use, Care, and Installation Guide
GUST
UNDERCABINET
CORE

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Contents
Page
Safety Information ............................................................................ 4-9
Types of Safety Warnings................................................................... 4
General Safety ..................................................................................5-8
Operation........................................................................................... 8
Electrical Requirements .....................................................................8-9
Federal Communication Commission Interface Statement................. 9
List of Materials.................................................................................. 10
Installation Instructions.................................................................... 11-19
Ducting Calculation Sheet .................................................................... 11
Mounting Height, Clearance, & Ducting .......................................... 12-13
Ducting Options .................................................................................14
Hood Specifications............................................................................15
Electrical Supply.................................................................................16
Cable Lock .........................................................................................16
Duct Location Preparation..................................................................17
Ductless Recirculation Installation ......................................................18
Mounting the Hood.............................................................................19
Features & Controls............................................................................20
Slide Controls .................................................................................... 20
Maintenance ....................................................................................21-23
Hood & Filter Cleaning.....................................................................21-22
LumiLight LED ................................................................................... 23
Wiring Diagram.................................................................................. 24
Troubleshooting............................................................................... 25-26
List of Parts & Accessories .................................................................. 27
Notes.................................................................................................. 28
Limited Warranty ............................................................................... 29
Product Registration........................................................................... 30

4Gust Use, Care, and Installation Guide
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Safety Information
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual for your appliance. Always read
and obey all safety messages.
This is the Safety Alert Symbol. This symbol alerts you to potential hazards that can cause severe
bodily injury or death. All safety messages will follow the Safety Alert Symbol and either the words
“DANGER” “WARNING” or “CAUTION”
DANGER
WARNING
CAUTION
Danger means that failure to heed this safety
statement may result in severe injury or death.
Warning means that failure to heed this safety
statement may result in extensive product damage,
serious personal injury, or death.
Caution means that failure to heed this safety
statement may result in minor or moderate
personal injury, property or equipment damage.

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Safety Information
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
READ AND SAVE THESE INSTRUCTIONS
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE
THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the
manufacturer.
b) Before servicing or cleaning unit, switch power o at service panel and lock the service
disconnecting means to prevent power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to
the service panel.
WARNING
General Safety
For General Ventilating Use Only. Do Not Use To Exhaust
Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
CAUTION

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Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy
spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette,
Cherries Jubilee, Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE
FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn o the burner. BE
CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE
FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you already know how to operate it.
2) The fire is small and contained in the area where it started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING

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Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE
THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all
applicable codes and standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and exhausting of gases through the flue (chimney)
of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s
guideline and safety standards such as those published by the National Fire Protection Association
(NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers
(ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden
utilities.
d) Ducted fans must always be vented to the outdoors.
e) If this unit is to be installed over a tub or shower, it must be marked as appropriate for the
application and be connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
WARNING

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Safety Information
READ AND SAVE THESE INSTRUCTIONS
ŹTo reduce risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within
walls, ceilings, attics, crawl spaces, or garages.
CAUTION
Operation
ŹAlways leave safety grilles and filters in place. Without these components, operating blowers could
catch onto hair, fingers and loose clothing.
ŹThe manufacturer declines all responsibility in the event of failure to observe the instructions given
here for installation, maintenance and suitable use of the product. The manufacturer further
declines all responsibility for injury due to negligence and the warranty of the unit automatically
expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility to be aware of these below:
ŹTo contact a qualified electrical installer.
ŹTo assure that the electrical installation is adequate and in conformance with National Electrical
Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1
and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
ŹIf codes permit and a separate ground wire is used, it is recommended that a qualified electrician
determine that the ground path is adequate.
ŹDo not ground to a gas pipe.
ŹCheck with a qualified electrician if you are not sure the range hood is properly grounded.
ŹDo not have a fuse in the neutral or ground circuit.

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Safety Information
READ AND SAVE THESE INSTRUCTIONS
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING
ŹThis appliance requires a 120V 60Hz electrical supply and connected to an individual properly
grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring
must be 2 wire with ground. Please also refer to Electrical Diagram on product.
ŹA cable locking connector (not supplied) might also be required by local codes. Check with local
requirements, purchase and install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
Federal Communication Commission Interface Statement
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which can be determined
by turning the equipment o and on, the user is encouraged to try to correct the interference by one
of the following measures:
ŹReorient or relocate the receiving antenna.
ŹIncrease the separation between the equipment and receiver.
ŹConnect the equipment into an outlet on a circuit dierent from that to which the receiver is
connected.
ŹConsult the dealer or an experienced radio/TV technician for help.

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List of Materials
M4 x 18 (4)
M4 x 31 (4)
M4 x 6 (6) Wire Caps (3)
Parts Not Supplied
Ducting, conduit and all installation tools
Cable locking connector (if required by local codes)
Recirculating kit
Parts Supplied
Quantity Part
1Hood
2 Bae filters
2 LumiLight LED, 6W (pre-installed)
1 7” round transition collar
1 3-1/4” x 10” rectangular collar with damper
1 Hardware package

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Installation Instructions
Duct pieces To t al
Equivalent number
length x used =
3-1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. to
6” round
transition
5 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect. to
6” round
transition
900 elbow
20 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
900
15 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
450
9 Ft. x ( ) = Ft.
Ft.
6”, 7”, 8”, 10”
Round,
straight
1 Ft. x ( ) =Ft.
Subtotal column1 =
Duct pieces To t al
Equivalent number
length x used =
6”, 7”, 8”, 10”
Round, wall
cap with
damper
30 Ft. x ( ) = Ft.
Ft.
Ft.
Ft.
6”, 7”, 8”, 10”
Round
roof cap
30 Ft. x ( ) = Ft.
Subtotal column2 =
Subtotal column1 =
Total ductwork =
Maximum Duct Length: For satisfactory air movement,
the totalductlength
should not exceed 150 equivalent feet.
6” roundto
3-1/ 4” x 10”
rect.
transition
1 Ft. x ( ) = Ft.
6” roundto
3-1/ 4” x 10”
rect.
transition
900 elbow
16 Ft. x ( ) = Ft.
7” roundto
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) = Ft.
7” roundto
3-1/ 4” x 10”
rect.
transition
900 elbow
23 Ft. x ( ) = Ft.
elbow
elbow
7” to 6” or
8” to 7” Round
tapered
reducer
25 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect. 900
elbow
15 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. 450
elbow
9 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. 900
flatelbow
24 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) = Ft.
Ft. x ( ) = Ft.
15
6”, 7“, 8”
Round
in-line
damper
Ducting Calculation Sheet

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Installation Instructions
Mounting Height, Clearance, & Ducting
24” min.
32” max.
36”

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Installation Instructions
Mounting Height, Clearance, & Ducting
A minimum of 7” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air flow
eciency. A 7” round isn’t available for horizontal ducting.
Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.
Also use calculation (on page 11) to compute total available duct run when using elbows, transitions
and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required,
increase duct size from 7” to 8”.
If turns or transitions are required; install as far away from hood duct output and as far apart,
between the two as possible.
Minimum mounting height between range top to hood bottom should be no less than 24”.
Maximum mounting height should be no higher than 32”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result
in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will lose its
performance and eciency.
If available, also refer range manufacturer’s height clearance requirements and recommended hood
mounting height above range.
For shipment and installation damages:
ŹPlease fully inspect unit for damage before installation.
ŹIf the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
ŹIf the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
ŹIf the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.

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Installation Instructions
Ducting Options
ŹUse single wall rigid metal ductwork only.
ŹFasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
WARNING
Sot or crawl space
Roof Pitch w/
Flashing & Cap
Rear Ducting
Side wall cap
w/ gravity damper
ductless
recirculating

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Installation Instructions
Ů
AC In
8-11/16”
1-3/16”
9-15/16”
C/L
3-1/4”
29-15/16” or 35-15/16”
8”
8-11/16”
2-5/8”
2-5/8”
C/L
AC In
25-3/16” or 31-1/8”
9-15/16”
3-1/4”
4-5/8”
6-15/16”
Side
Back
Top
21”
13-1/2”
13-1/8”
recirculating opening
7-3/8”

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Installation Instructions
Electrical Supply
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
WARNING
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not
use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly
grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring
must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local
requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
Cable Lock
FIG. A

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Installation Instructions
1. Using a flat-head screwdriver,
remove both the rectangular
and round knock-out plates
located on top of hood.
1. Using a flat-head screwdriver,
remove only the rectangular
section of the knock-out plate
located on top of hood.
1. Using a flat-head screwdriver,
remove the rectangular
knock-out plate located on
back of hood.
Duct Location Preparation
2. Secure 7” round collar to
top of hood using (6) M4 x 6
screws.
2. Secure 3-1/4” x 10”
rectangular collar to top of
hood using (6) M4 x 6 screws.
2. Secure 3-1/4” x 10”
rectangular collar to back of
hood using (6) M4 x 6 screws.
NOTE: If using hood in recirculating mode, skip these skips and turn to page 18.
Vertical Ducting (7” Round) Vertical Ducting (3-1/4” x 10”
Rectangular)
Horizontal Ducting (3-1/4” x 10”
Rectangular)
1
2
34
5
6
1
2345
6
1
23
4 5
6

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Installation Instructions
Ductless Recirculation Installation
1. Remove the bae filters. Remove
air diverter plate slot covers.
Remove metal air diverter plate
from front slot and re-position to
back slot. Re-install air diverter
plate covers.
NOTE: To use hood in air recirculating mode please purchase recirculating kit ZRC-0071.
front slot
back slot
metal air
diverter
plate
Clip
Clip
Clip Clip
2. Using components from ZRC-
0071, place (2) charcoal filter
on the back of the bae filters.
Secure charcoal filters in place
with rubber clips.
3. Remove all black foam from the
filter opening before installing the
charcoal filter brackets.
4. Install the bae filters.

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Installation Instructions
Mounting the Hood
Hood is designed for installation under a kitchen
cabinet.
1. Prepare duct location on hood (vertical or
horizontal) Refer to Page 14 for ducting options.
2. Begin installation by removing the filters. Then
remove side panels by (2) screws.
3. Reinforce cabinet with 1” x 2” wood strips
if additional strengthening is required or if
cabinets are framed.
4. Temporarily position the range hood in the
desired mounting location. Measure and
mark the mounting holes, duct and electrical
locations with a pencil.
5. Drill/cut out the required openings for duct and
electrical access; make sure the duct opening
is large enough to apply duct tape.
6. Fasten hood onto cabinet with (4) M4 wood
screws provided.
7. Install electrical.
8. Install duct work and seal with duct tape.
9. Reinstall the filters and side panels.
10. Power up hood and check for leaks around
duct tape.
11. If recirculating the hood refer to page 18 for
more details.
FIG. E
9. Aluminum duct
tape
6. Duct
opening/
cutout
4. Add 1” x 2”
wood strips
2. Bae filters
8. Electrical

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Features & Controls
0 I II III
Blower On/O Speed Selection
1Lights: O/Low/High
2
0 I II
BLOWER ON/OFF/SPEED SELECTION
0 is o, I is low speed, II is medium speed and III is high speed.
LIGHTS OFF/LOW/HIGH
0 is o, I is low, and II is high.
1
2
Slide Controls