Ziehl-abegg Za dyn 4c User manual

R-TBA12_01-GB 2104 Index 012 Part.-No. 00163371-GB

ZA dyn 4C

Frequency inverter

Original operating instructions

Store for future use!

Content

1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.3 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4 Structure of operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.5 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.6 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.7 Explanation of symbols and designators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.3 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.5 Requirements placed on the personnel / due diligence . . . . . . . . . . . . . . . . . . . . . . . . 11

2.6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.7 Working on device / Hazards through residual voltage . . . . . . . . . . . . . . . . . . . . . . . . 11

2.8 Modiﬁcations / interventions in the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.9 Operator’s obligation of diligence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.10 Employment of external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2.1 centrifugal masses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.2 Current consumption of the ZAdyn4C in acceleration . . . . . . . . . . . . . . . . . . . . . . 13

3.3 Name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.4 Service & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.5.1 Storage duration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.6 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1.1 Switch cabinet installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1.2 Wall installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.2.1 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.1.2.2 ZAdyn4C 040-074 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2 Dimensional drawings / Minimum distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.1 ZAdyn4C 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2.2 ZAdyn4C 040-074 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1 EMC-compatible installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.1.1 Cables motor / brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1.1.1 Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1.1.2 Contacting the shielding of the motor line on the . . . . . . . . . . . . . . . . . 19

5.1.1.3 Contacting of the shielding of the brake resistor line . . . . . . . . . . . . . . 20

5.1.2 Control cables, STO line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 Terminal positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2.1 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2.2 040-074 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.3.1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.4 Strain relief by cable ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Original operating instructions

ZAdyn4C

R-TBA12_01-GB 2104 Index 012 Part.-No. 00163371-GB

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5.5 Protective ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.6 Mains connection (X1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.6.1 Network form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.6.2 Cable cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.6.3 Mains fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.6.4 Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.6.5 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.7 Line reactor-radio interference ﬁlter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.8 Residual current operated device (RCCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.9 Control transformer in the mains supply line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.10 Motor connection (X3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.10.1 Cable cross section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.10.2 Type of cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.10.3 Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.10.4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.10.5 Electronic short-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.11 Motor temperature monitoring (X-MT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.12 Brake resistor (X 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.13 Digital inputs (X-IN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.13.1 Connection with external power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.13.2 Connection with internal power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.13.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.13.4 Terminal assignment X-IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.13.5 Binary travelling speed default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.13.6 Inverting the logic of the digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.13.6.1 Connecting to external power supply with inverted logic . . . . . . . . . . . . 36

5.13.6.2 Connecting to internal power supply with inverted logic . . . . . . . . . . . . 36

5.13.6.3 Technical data of digital inputs for inverted logic . . . . . . . . . . . . . . . . . 36

5.13.6.4 Reconnecting the jumper J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.14 Digital outputs (X-OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.14.1 Digital outputs X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.14.1.1 Connection X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.14.2 Technical data X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.14.3 Terminal assignment X-OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.15 DCP / CAN interface (X-DCP, X-CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.15.1 DCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.15.2 CANopenLift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.16 STO interface (X-STO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.16.1 Terminal assignment X-STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.16.2 Technical data X-STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.16.3 X-STO connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.17 Rotary encoder connection for asynchronous motors (X-ENC8, X-ENC15) . . . . . . . . . 43

5.17.1 Technical data X-ENC8 X-ENC15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.17.2 Terminal assignment X-ENC8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.17.3 X-ENC15 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.17.4 Rotary encoder connection to terminal X-ENC8 . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.18 Rotary encoder connection for synchronous motors (X-ENC15) . . . . . . . . . . . . . . . . . . 45

5.18.1 Technical data X-ENC15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.18.2 Pin assignment X-ENC15 for absolute value encoder with EnDat 01, SSI, ERN1387

interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.18.3 Pin assignment X-ENC15 for absolute value encoder with HIPERFACE interface . . . 46

5.19 Rotary encoder simulation (X-ENCO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.19.1 Technical data X-ENCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

5.19.2 Connection X-ENCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.20 External 24 V power supply (X-EXT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.20.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.20.2 Connection X-EXT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.21 Motor contactors (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.21.1 Monitoring of the motor contactors (X-MON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Original operating instructions

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5.21.1.1 Technical data internal contactor monitoring . . . . . . . . . . . . . . . . . . . . 49

5.22 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.22.1 Brake release monitoring (X-MON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.22.2 Brake release monitor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

5.22.3 Inversion of the logic of brake bleeding monitor inputs . . . . . . . . . . . . . . . . . . . . . 51

5.22.3.1 Connecting X-BR with inverted logic . . . . . . . . . . . . . . . . . . . . . . . . . 51

5.22.3.2 Technical data of brake bleeding monitor inputs for inverted logic . . . . . 51

5.22.3.3 Reconnecting the jumper J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

5.22.4 Triggering of the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

5.23 Circuit suggestion for ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.1 ZApad control terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.1.1 Mounting / Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.1.1.1 ZAdyn4C 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.1.1.2 ZAdyn4C 040-074 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.1.2 Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.1.3 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7 Operation and parameterising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.1 Possibilities for operation and conﬁguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.1.1 ZApad control terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.1.2 Remote control via ZAmon software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.1.3 Remote control via the elevator controller display . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2 Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2.1 Control key functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.2.2 Menu and parameter navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.2.3 The different operating levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.2.4 Meaning of the arrows appearing in the display: . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.3 Entering numerical values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.3.1 Continuous change of a parameter value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.3.2 Changing individual digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

8 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.1 Activating the ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.2 Conﬁguring the ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

8.3 Automatic operating-curves default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

8.4 Testing the “Safe Torque Off” function (STO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.5 Setting the switch-off points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8.5.1 Interrupt points for the travel speeds V_3 and V_2 . . . . . . . . . . . . . . . . . . . . . . . . 64

8.5.2 Cut-off points for travel speed V_1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8.6 Carrying out the ﬁrst test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8.7 Optimisation of the startup and drive behaviour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

9 "Safe Torque Off (STO)" function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

9.2 Safety concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

9.3 Principle circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.4 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.5 Notes for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.6 Notes on use of motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9.7 Deactivation of the STO function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

9.8 Testing the "Safe Torque Off (STO)" safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

9.9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10 Serial communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10.1 DCP (Drive Control & Position) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10.1.1 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

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10.1.2 The various DCP protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10.1.3 Conﬁguring in DCP mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

10.1.3.1 Activating the DCP interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

10.2 CANopen lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.2.1 Start-up the CAN-interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.2.1.1 Information for start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.2.1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.2.1.3 Bus-cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.2.1.4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.2.1.5 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.2.1.6 Activating the interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.2.1.7 Operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.2.1.8 Command- and Statusbits of the recorder . . . . . . . . . . . . . . . . . . . . . . 74

10.2.2 Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

10.2.2.1 Parameter settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

10.2.2.2 Network Management Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

11 Open loop operation (operation without encoder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

11.1 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

11.2 Problem repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

11.3 Parameters for open loop operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

11.4 Functions with Open-Loop-operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

11.4.1 U/f-characteristic curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

11.4.2 Current-control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

11.4.3 Slip-compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

11.4.4 Tilting protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

11.5 Improvements with Open-Loop-operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

11.5.1 Optimizing start up behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

11.5.2 Slip-compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

12 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.1 Basic-Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.1.1 Startup menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.2 Advanced-Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

12.2.1 LCD & Password menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

12.3 Motor name plate menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

12.4 Encoder & BC menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

12.5 Installation menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

12.6 Control system menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

12.7 Monitoring menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

12.8 Start menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

12.9 Acceleration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

12.10 Travel menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

12.11 Decelerating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

12.12 Stop menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

12.13 Controller menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

12.14 Parameter set 2 menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

12.15 Statistic menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

12.16 Memory Card menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

12.17 MMC-Recorder menue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

12.18 Encoder adjustment menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

12.19 Safety gear menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

12.20 HW-Ident. menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

12.21 Power section menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

12.22 Menu checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

12.23 ZA-Intern menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

12.24 INFO menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

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13 Travel options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

13.1 Normal travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

13.2 Start-up and acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

13.2.1 Acceleration - default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

13.2.2 Acceleration with intermediate speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

13.3 Optimizing start up behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

13.3.1 Damping the start-up jerk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

13.3.2 Start-up variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

13.4 Optimizing the acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

13.5 Traveling speed defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

13.6 Distance-dependent delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

13.6.1 Distance-dependent deceleration - default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

13.6.2 Distance-dependent deceleration with intermediate speed . . . . . . . . . . . . . . . . . . . 128

13.6.3 Round speed with distance-dependent deceleration . . . . . . . . . . . . . . . . . . . . . . . 128

13.7 Time-dependent deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

13.7.1 Deceleration with reached traveling speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

13.7.2 Deceleration when traveling speed has not been reached . . . . . . . . . . . . . . . . . . . 130

13.8 Optimizing deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

13.9 Crawl path optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

13.10 Optimizing stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

13.11 Optimizing the step alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

13.12 Direct leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

13.13 Readjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

13.14 Operation in idle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

13.15 Fast-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

13.15.1 Brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

13.15.2 Monitoring functions for Quickstart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

14 Emergency evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

14.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

14.2 Emergency evacuation with 1-phase 230 VAC power supply . . . . . . . . . . . . . . . . . . . . 138

14.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

14.2.2 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

14.3 Evacuation with UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

14.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

14.3.2 Evacuation through UPS with optimum power . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

14.3.3 Evacuation through UPS with minimum power . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

14.3.4 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

14.4 Improving the positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

14.4.1 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

14.5 Connection plan for USP on ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

14.6 Emergency evacuation by opening the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

14.6.1 Monitor function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

14.7 Stutter brake function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

14.7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

14.7.2 Operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

14.7.3 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

15 Error diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

15.1 Travel abort and acknowledgement during malfunctions . . . . . . . . . . . . . . . . . . . . . . . 147

15.1.1 Travel abort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

15.1.2 Acknowledgement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

15.2 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

15.2.1 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

15.3 Readout the error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

15.4 Delete error memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

15.5 Error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

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15.5.1 Masc-function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

15.5.2 Negative error screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

15.5.3 Block function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

15.5.4 Notes 0xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

15.5.5 Error 1xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

15.5.6 Error 2xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

15.5.7 Error 3xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

15.5.8 Error 4xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

15.5.9 Error 5xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

15.5.10 Error 7xx - 8xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

15.5.11 Error 9xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

15.5.12 Information texts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

15.6 Operation conditions of the . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

15.7 Frequent startup problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

15.8 Automatic parameter diagnostics (APD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

16 Energy saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

16.1 Stand-by function ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

16.1.1 Activate Standby 1 or Standby 2 mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

16.2 Mains power recuperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

16.2.1 Power recuperation unit type ZArec4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

16.2.2 Power recuperation unit type REVCON RLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

16.2.2.1 Stand-by mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

16.2.2.2 Power feedback unit in connection with automatic emergency evacuation.

172

17 Special functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

17.1 Changing the Clock frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

17.1.1 Fixed presetting of the clock frequency (Menu Power sectionl/M_PWM Fix f_PWM) 173

17.1.2 Automatic adjustment if the clock frequency (Menu Power sectionl/M_PWM Auto) . 173

17.2 Calibration of absolute rotary encoders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

17.2.1 Load-free alignment SSI-Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

17.2.2 Load-free alignment EnDat-Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

17.2.3 Checking the load-free alignment of the SSI- & EnDat-encoders . . . . . . . . . . . . . . 178

17.2.4 Rotary encoder calibration with closed brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

17.2.5 Alignment absolute encoder type ERN1387 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

17.3 Safety Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

17.4 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

17.5 Memory card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

17.5.1 Software update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

17.5.1.1 Software update with the ZApad operating terminal . . . . . . . . . . . . . . . 183

17.5.1.2 Software update without ZApad control terminal . . . . . . . . . . . . . . . . . 184

17.5.1.3 Error ﬂash code during a software update . . . . . . . . . . . . . . . . . . . . . 185

17.5.2 Saving parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

17.5.3 Loading parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

17.5.4 Saving parameters lists, printer lists and error lists . . . . . . . . . . . . . . . . . . . . . . . . 187

17.5.5 Performing measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

17.5.6 Saving conﬁgurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

17.5.7 Loading conﬁgurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

17.6 Checking the motor phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

17.7 Field weakening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

17.8 Operation with a 3-phase 230 VAC power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

17.9 Controlled emergency stop in inclined elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

17.10 Travel direction counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

17.10.1 Parameters for the travel direction counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

17.10.2 Activating the direction change counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

17.10.3 Deactivating the direction change counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

17.10.4 Conﬁguring an activated direction change counter . . . . . . . . . . . . . . . . . . . . . . . . 192

17.10.5 Output functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

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17.10.6 Resetting the travel direction counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

17.10.7 Restore the counter reading from the absolute value encoder . . . . . . . . . . . . . . . . 193

17.11 Self-monitoring of the brakes according to EN81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

17.11.1 Activation of the self-monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

17.11.2 Activating the ZAdyn lock in case of a malfunctioning brake circuit . . . . . . . . . . . . . 194

17.11.3 Function test of the self-monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

17.12 Support with acceptance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

17.12.1 Rotary encoder test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

17.12.2 Motor temperature test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

17.12.3 Testing of the protective device according to EN81 . . . . . . . . . . . . . . . . . . . . . . . . 196

17.12.3.1 Powerless drifting of the cabin from the ﬂoor . . . . . . . . . . . . . . . . . . . . 196

17.12.3.2 Travel with maximum acceleration from ﬂoor . . . . . . . . . . . . . . . . . . . . 197

17.12.4 Capture device test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

17.12.5 Driving ability test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

17.12.6 Motor brakes test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

17.13 Electronic name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

18 Auto tuning asynchronous motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

18.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

18.2 Determining the operating data with the Autotune function . . . . . . . . . . . . . . . . . . . . . . 201

19 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

19.1 Technical data ZAdyn4C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

19.1.1 011-032 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

19.1.2 040-074 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

19.2 EC/EU declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

19.3 Adjustment card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

19.4 Brake resistor allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

19.5 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

19.6 Part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

19.7 Certiﬁcates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

19.8 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

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1 General information

Compliance with the following instructions is mandatory to ensure the functionality and safety of the

product. If the following instructions given especially but not limited for general safety, transport,

storage, mounting, operating conditions, start-up, maintenance, repair, cleaning and disposal / recy-

cling are not observed, the product may not operate safely and may cause a hazard to the life and

limb of users and third parties.

Deviations from the following requirements may therefore lead both to the loss of the statutory material

defect liability rights and to the liability of the buyer for the product that has become unsafe due to the

deviation from the speciﬁcations.

1.1 Validity

This instruction manual applies to:

Frequency inverter from the series:ZAdyn4C

from software version 4.61

1.2 Structure of the operating instructions

These operating instructions help you to work safely on and with the frequency inverter ZAdyn4C.

They contain safety instructions that must be complied with as well as information that is required for

failure-free operation of the frequency inverter.

The operating instructions are to be stored together with the frequency inverter. It must be ensured

that all persons who have to perform activities on the frequency inverter can consult the operating

instructions at any time. Instructions for use in accordance with the German Occupational Safety and

Health Act and the German Work Equipment Ordinance must be provided in addition to the operating

instructions.

Keep the operating instructions for continued use. They must be passed-on to all successive owners,

users and ﬁnal customers.

1.3 Target group

The operating instructions address persons entrusted with planning, installation, start-up, mainte-

nance and servicing, who have the corresponding qualiﬁcations and skills for their job.

1.4 Structure of operating instructions

The operating instructions have a systematic structure. The order of the individual chapters corre-

sponds to the order of the work steps for ﬁrst time installation of the frequency inverter.

The operating instructions contain the following information:

•Device description

•Mechanical and electrical installation

•Accessories

•Operation and parameterising

•Start-up

•"Safe Torque Off (STO)" function

•Parameter list

•Drive options and special functions

•Evacuation mode

•Diagnostic

•Software ZAmon

•Enclosure

1.5 Exclusion of liability

It has been established that the content of these operating instructions is concurrent with the

frequency inverter hardware and software described.

It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. The

contents of this manual are put through periodic reviews. Necessary modiﬁcations are incorporated

into the next version.

ZIEHL-ABEGG SEis not liable for damage due to misuse, incorrect use, improper use or as a

consequence of unauthorized repairs or modiﬁcations.

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1General

information

Symbols description

Asynchronous motors

The contents in the operating instructions refer speciﬁcally to the operation of asynchronous motors.

Synchronous motors.

The contents in the operating instructions refer speciﬁcally to the operation of synchronous motors.

1.6 Copyright

These operating instructions contain copyright protected information. The operating instructions may

be neither completely nor partially photocopied, reproduced, translated or put on data medium without

previous explicit consent from ZIEHL-ABEGG SE. Infringements are liable for damages.

1.7 Explanation of symbols and designators

Symbol Meaning

"Instruction. Follow the instructions in sequence in the order

described.

✓Result of an action (result). Here, the result of an action is

described.

2 Safety instructions

2.1

2.2

2.3

General

This chapter contains instructions to prevent personal injury and property damage.

These instructions do not lay claim to completeness. In case of questions and problems, please

consult our company technicians.

Intended use

The ZAdyn4C is a ﬁeld-orientated Frequency inverter for RPM control of asynchronous motors and

synchronous motors. The device is not designed for any other use than those listed here – this is

considered as improper use.

Reading these operating instructions and complying with all contained instructions – especially the

safety instructions contained therein – are considered part of intended use. Furthermore, carrying out

all inspection work in the prescribed scheduled intervals is part of intended use

The operator of the ZAdyn4C is liable for any personal harm or material damage arising from non-

intended use! The manufacturer shall bear no liability for such damages.

Pictographs

Safety instructions are highlighted with warning triangles and are depicted according to the degree of

hazard as follows.

Danger!

General hazardous area. Death or severe injury or signiﬁcant property damage can occur if the

corresponding precautions are not taken!

Caution!

Risk of moderate or minor injury if the corresponding precautions are not taken!

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CAUTION!

Caution!

Material damage is possible if the corresponding precautions are not taken!

Danger!

Danger by dangerous, electric voltage! Death or severe injury can occur if the corresponding

precautions are not taken!

Information

Important information and advice for user

2.4 Product safety

The device conforms to the state of the art at the time of delivery and is fundamentally considered to

be reliable. The device and its accessories must only be used in a ﬂawless condition and installed and

operated with compliance to the operating instructions.

Exceeding the limits stated in the “Enclosure / technical data” chapter can lead to a defect in the

device.

2.5 Requirements placed on the personnel / due diligence

Persons entrusted with the planning, installation, commissioning and maintenance and servicing in

connection with the device must have the corresponding qualiﬁcations and skills for these jobs. Based

on their training, knowledge and experience as well as knowledge of the relevant standards, they

must be able to judge the work transferred to them and be able to recognize possible hazards.

In addition, they must be knowledgeable about the safety regulations, EU directives, rules for the

prevention of accidents and the corresponding national as well as regional and in-house regulations.

Personnel to be trained or instructed and apprentices are only permitted to work on the device under

the supervision of an experienced person. This also applies to personnel undergoing general training.

Comply with the legal minimum age.

2.6 Commissioning

Danger!

During commissioning, unexpected and hazardous conditions can arise in the entire system due to

incorrect settings, defective components or incorrect electrical connections.

During the commissioning following has to be observed:

•Remove all persons and objects from the hazardous area

•The EMERGENCY-STOP function must be in working order

•The mechanical safety brakes must be installed and in working order

•Start-up is only permitted subject to compliance with the EMC Directive 2014/30/EU

2.7 Working on device / Hazards through residual voltage

Before working on previously installed devices, separate them from the mains and secure them

against reconnection.

Danger!

Through use of capacitors, danger of death exists even after switching off the device through directly

touching the energized parts or due to parts that have become energized due to faults.

Wait at least 3 minutes before working on the device.

The safe isolation from the supply must be checked using a two-pole voltage detector.

Danger!

It is generally forbidden to carry out work on electrical live parts. Protection class of the device when

open is IP 00! It is possible to touch hazardous voltages directly.

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2Safety instructions

2.8 Modiﬁcations / interventions in the device

For reasons of safety, no unauthorized interventions or modiﬁcations may be made on the device .

All planned modiﬁcations must be authorized by the manufacturer in writing.

Use only genuine spare parts / genuine wearing parts / genuine accessories from the

ZIEHL-ABEGG SE.These parts were speciﬁcally designed for the device. There is no guarantee that

parts from non-original sources are designed and manufactured in correspondence with load and

safety requirements.

Parts and special equipment not supplied by the ZIEHL-ABEGG SE are not approved for use.

2.9 Operator’s obligation of diligence

The device has been designed and constructed with consideration of a hazard analysis and after

carefully selecting the harmonized standards to be complied with as well as additional technical

speciﬁcations. It thus complies with the state-of-the art and ensures the highest degree of safety.

However, this safety can only be achieved in practical operation when all the necessary measures are

taken. The machine operator therefore has a duty of care to ensure that these measures are planned

and to supervise their execution.

In particular, the operator must ensure that

•The device is only used as intended (cmp. chapter "Product overview" concerning this)

•The installation is operated solely in a ﬂawless, functional condition and that especially the safety

devices are periodically checked for their properly functioning condition

•The required personal safety gear is available to and used by the operating, maintenance and

repair personnel

•The operating instructions are always readily available at the location where the frequency inverter

is being used, are complete and are in legible condition

•Only sufﬁciently qualiﬁed and authorized personnel operate, maintain and repair the device

•these staff receive regular instruction in all relevant occupational safety and environmental protec-

tion issues, are knowledgeable about the operating instructions and, especially, are familiar with the

safety instructions contained therein.

•all safety and warning notices attached to the device are never removed and remain legible.

2.10 Employment of external personnel

Maintenance and service work are frequently carried out by external employees who often do not

recognize the speciﬁc situations and the thus resulting dangers.

These persons must be comprehensively informed about the hazards in their area of activity.

You must monitor their working methods in order to intervene in good time if necessary.

3 Product overview

3.1 Application

The ZAdyn4C is a ﬁeld-oriented Frequency inverter for speed control of three-phase motors devel-

oped for use in elevator machines.

The frequency inverter is equipped with a microprocessor control. This tracks the motor through time

and distance-restricted programs that are selected using the superordinate elevator control system.

The use of IGBT modules and pulse width modulation with variable switching frequency enables low-

noise operation of the motor. The user interface, interfaces and software adapted specially to lift

technology enable easy installation and start-up of the frequency inverter.

The Frequency inverter is designed for elevator installations for passenger and freight transport with a

high demand on travel comfort and positioning accuracy.

Frequency inverter for operating asynchronous motors and synchronous motors are available.

3.2 Functional description

The Frequency inverter provides an AC mains with variable frequency and variable voltage. The size

of the voltage and frequency depends on the selected travelling speed and the load to be operated.

The motor is operated optimally in all operating points by using ﬁeld-orientated control. This provides

every required torque almost without delay. The full rated motor torque is already available at standstill

(speed 0). All speed curves are driven in a speed-controlled and load-independent manner. The ﬁeld-

orientated control enables very accurate compliance with the speciﬁed travel curve over the whole

speed range. The closed loop control can be used up to a speed of 4 m/s (higher speeds available on

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request). The brakes operate almost wear-free throughout the controlled operation from speed 0

(start) to speed 0 (stop).

3.2.1 centrifugal masses

In order to reduce the acceleration current, all additional centrifugal masses are to be removed. Solid

hand wheels are to be replaced with plastic or aluminium hand wheels.

However, please note that by removing the centrifugal masses, it is possible that an imbalance arises

3.2.2 Current consumption of the ZAdyn4C in acceleration

When selecting the ZAdyn4C, it is assumed that the motor to be controlled is loaded with the rated

torque at the reference speed. Accelerating the motor required additional torque. Generating this

torque requires additional current of approx. 60 – 80% of the rated current. During acceleration, this

results in a motor current consumption of approx. 160 – 180% of the rated current.

The ZAdyn4C can be loaded with up to180% of the rated current for up to 10 s. For this reason, the

current which is set when the motor accelerates may not be greater than 180% of the rated current.

In general, valid is:

INenn Frequenzumrichter ≥ INenn Motor

3.3 Name plate

The rating plate is found on the left housing side of the ZAdyn4C.

name plate ZAdyn4CS 011

Designation Meaning

ZAdyn4CS 011 Series

3~400 V Mains connection voltage

50/60 Hz Mains frequency

11 A, 60% ED Rated current for 60% on time

IP20 Protection rating

Series number Series number

Part no. Part no.

Touch current in protective earth line exceeds an

alternating current of 3.5 mA, or a direct current of

10 mA

CE mark

3.4 Service & maintenance

These jobs must be completed during the recurrent maintenance work:

•Check the device for dirt and clean if necessary

•Check the connections and tighten if necessary

3.5 Transport

•The device is packed ex factory to suit the transport method previously agreed.

•Always use the original packaging materials when transporting the device

•Avoid shocks and impacts to the device during the transport

3.5.1 Storage duration:

The storage duration depends particularly on the electrolytic capacitors because the oxide coating in

the capacitor deteriorates.

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3Product overview

Storage duration:

•12 months at -20 ... +50 °C

•24 months at -20 .. +45 °C

•36 months at -20 .. +40 °C

If storage exceeds the stated maximum storage times, you must carry out a reformation of the

capacitors before applying the entire mains voltage to the frequency inverter.

New formation:

To reform, the ZAdynpro needs to be connected to reduced voltage (230 VAC at L1 / L2) for approx. 1

hour.

3.6 Disposal / recycling

Disposal must be carried out professionally and environmentally friendly in accordance with the legal

stipulations.

4 Mechanical installation

4.1 General notes

The ZAdyn4C frequency converter is a closed compact device that is designed for wall mounting in

the machine room or lift shaft. It can also be installed in the switch cabinet but adequate cooling must

be provided in this case (see chapter "Switch cabinet installation").

Danger!

The following points must be complied with during the mechanical installation to avoid causing a defect

in the device due to assembly errors or environmental inﬂuences:

Before installation

•Remove the frequency inverter from the packaging and check for any possible shipping damage

•Installation must be on a clean and stable surface

•Installation must be on a level base so that no stresses are exerted on the housing of the ZAdyn4C

•Assemble the frequency inverter outside of the trafﬁc area

During installation

•Mount the device in a torsion free conditions

•Installation position: vertical, connection terminals (X1, X2, X3) at bottom; no horizontal assembly

•Mount the frequency inverter so that it is isolated

•Prevent drilling chips, screws and other foreign bodies from reaching the interior of the frequency

inverter

•Maintain the stated minimum clearances to ensure unobstructed cooling- air feed as well as

unobstructed outgoing air discharge (see ﬁg. "Minimum clearances")

Ambient conditions

•It is not permitted to mount the frequency inverter on vibrating components

•The frequency inverter must not be exposed to any shock

•Prevent humidity

•Avoid aggressive and conductive materials in the environment

4.1.1 Switch cabinet installation

CAUTION!

Caution!

The frequency inverter is designed for wall mounting in the machine room or elevator shaft. Adequate

cooling must be ensured for assembly in the switch cabinet. The power loss of the frequency inverter

(see chapter "Technical Data") must be taken into account here.

The speciﬁed installation position and the minimum distances must be observed when assembling in

the switch cabinet.

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4.1.2 Wall installation

4.1.2.1 ZAdyn4C011-032

CAUTION!

Caution!

Damage to the ZAdyn4C housing

The two lower ﬁxing screws are only used to secure the ZAdyn4C and should not bear any load. If they

are not tightened properly, the housing may be damaged.

"Only hand-tighten the two lower ﬁxing screws.

"Use washers.

"Do not use countersunk screws.

The ZAdyn4C 011-032 is mounted on the wall using a 3-point fastening.

"Attach fastening screw for the upper fastening point.

1 Upper fastening point

"Hang the ZAdyn4C on the upper fastening point.

"Mark the positions of the lower fastening points.

2 2

2 Lower fastening points

"Drill the fastening holes (the ZAdyn4C can be moved to the side and must not be removed).

"Fix the ZAdyn4C with one screw each at the lower fastening points.

4.1.2.2 ZAdyn4C 040-074

For further information on wall mounting of the ZAdyn4C040-074 refer to the assembly instructions

supplied.

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4Mechanical instal-

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4.2 Dimensional drawings / Minimum distances

4.2.1 ZAdyn4C 011-032

ZD4C01M0

Dimensional drawings ZAdyn4C 011-032 in mm

ZD4C01M0

Minimum clearances ZAdyn4C 011-032 in mm

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4.2.2 ZAdyn4C 040-074

ZD4C02M0

Dimensional drawings ZAdyn4C 040-074 in mm

ZD4C02M0

Minimum clearances ZAdyn4C 040-074 in mm

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4Mechanical instal-

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5 Electrical installation

Danger!

It is forbidden to carry out work on the frequency inverter when it is live.

Even after disconnection, the DC-link ( terminals X2: +DC / X2:-DC ) is still live.

Wait at least 3 minutes before working on the device

Danger!

It is not permitted to operate the ZAdyn4C with the housing covers removed, as exposed live parts are

present inside the frequency inverter. Failure to observe this provision can lead to serious injury.

Caution!

Parts can be destroyed by electrostatic discharge.

Discharge yourself by suitable action before working on electrical components (connectors, etc.). You can do this,

for example, by touching earthed metal parts.

Work on electric components may only be carried out by trained electricians or by persons instructed

in electricity under the supervision of an electrician in accordance with electrical engineering regula-

tions.

A second person must always be present when working on energized parts or lines who disconnects

in case of emergency.

Electrical equipment must be checked regularly: Loose connections are to be re-tightened and

damaged cables must be replaced immediately.

Always keep switch cabinets and all electrical supply facilities locked. Access is only allowed for

authorized persons using a key or special tool.

Never clean electrical equipment with water or similar liquids.

5.1 EMC-compatible installation

When correctly installed (see below), the frequency inverter corresponds to the following standards:

•EN 12015:2014 Electromagnetic compatibility – Product family standard for lifts, escalators and

moving walks – Emission

•EN 12016:2013 Electromagnetic compatibility – Product family standard for lifts, escalators and

moving walks – Interference immunity

The following points must be observed if the above mentioned standards are to be adhered to:

•Use only shielded cables for motor and brake chopper or brake resistor connections

•Max. motor line length is 25 m

•Wind unshielded cables of brake resistor type BR11-A around the toroidal core provided (see

ﬁgure)

•If you must interrupt the shielding on a cable (e.g., to install a motor contactor), the shielding must

be subsequently continued with the lowest possible HF impedance.

•Use only shielded control cables

•The shielding of control cables (inputs and outputs, rotary encoder cable, etc.) must be connected

to earth potential on the inverter side

•The shielding of control cables (inputs and outputs, rotary encoder cable, etc.) must be connected

to earth potential on the inverter side

•Use shielded lines in the switching cabinet also

•Do not twist shielding for connections; use a suitable shield connection system

•Run the control cables and the encoder cables separate from the power cables

•Provide connected inductances (brakes, contactors) with suppressors

Information

Please contact the manufacturer for information on adhering to the limit value class B in accordance

with EN 55011.

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Toroidal core BR11-A

5.1.1 Cables motor / brake resistor

5.1.1.1 Cable length

Motor line: the maximum line length is 25 m.

Brake resistor line: the maximum line length is 5 m.

In the case of a supply line > 25 m (motor line) or > 5 m (brake resistor line), it is no longer possible to

guarantee compliance with DIN EN 12015 (Electromagnetic compatibility – Emission) and

DIN EN 12016 (Electromagnetic compatibility – Immunity).

5.1.1.2 Contacting the shielding of the motor line on the ZAdyn4C

On the ZAdyn4C, the shielding of the motor line must be connected with earth potential with the clip

provided (see ﬁg.).

ZAdyn4C 011-032

1 Clip

2 Cable tie for strain relief

ZAdyn4C 040-074

1 Clip

2 Cable tie for strain relief

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5Electrical instal-

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5.1.1.3 Contacting of the shielding of the brake resistor line

OntheZAdynCZAdyn4Cand the brake resistor, the shielding of the brake resistor line must be con-

nected to earth potential with the clip provided (see ﬁg.). .

ZAdyn4C 011-032

1 Clip

2 Cable tie for strain relief

ZAdyn4C 040-074

1 Clip

2 Cable tie for strain relief

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