ZIEHL-ABEGG ZETADYN 3C Manual

Technical Information
Replacement of the ZETADYN 3C frequency inverter with the ZAdyn4C frequency
inverter
Safety instructions
Danger!
It is forbidden to carry out work on electrically live parts.
In frequency inverters of the ZAdyn type, the intermediate circuit (terminals ZK+ / ZK- or +DC / -DC) are
still under voltage even after switching off.
You must wait at least three minutes.
Danger!
It is not permitted to operate the frequency inverter with the housing covers removed, as exposed live
parts are present inside the device. Failure to observe this provision can lead to serious injury.
Work on electric components may only be carried out by trained electricians or by persons instructed in
electricity under the supervision of an electrician in accordance with electrical engineering regulations.
A second person must always be present when working on energized parts or lines who disconnects in
case of emergency.
Electrical equipment must be checked regularly: Loose connections must be fixed, damaged lines or
cables must be replaced immediately. The switch cabinet and all electrical supply units must always be
kept closed. Access is only allowed to authorised persons with a key or special tool.
Dimensioning of the frame size
CAUTION!
Caution!
The frame size of the ZAdyn4C frequency inverter must be dimensioned according to the nominal motor
current.
In general, valid is:
INenn Frequenzumrichter ≥ INenn Motor
Dimensions / Minimum distances
ZAdyn4C 011-032
ZD4C01M0
Dimensions 011-032 in mm
R-TIA14_12-GB 1528 Part.-No.
english

ZD4C01M0
Minimum clearances 011-032 in mm
ZAdyn4C 040-074
ZD4C02M0
Dimensions 040-074 in mm
ZD4C02M0
Minimum clearances 040-074 in mm
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Information
The ZAdyn4C 011-032 requires less space than the ZETADYN 3C. It is possible to replace it without
adapting the switch cabinet.
Ensuring the parameter values of the ZETADYN 3C
In order to continue operating the lift with same travel properties, the same parameter settings must
be made on the ZAdyn4C as on the ZETADYN 3C.
There are two ways of ensuring the parameter values:
Noting the parameters of the ZETADYN 3C
There is a table at the end of this technical information in which you can note the parameter values of
the ZETADYN 3C behind the parameter names. After mechanical and electrical installation, you can
set the parameter values on the ZAdyn4C.
Saving the parameters of the ZETADYN 3C on the memory card
Alternatively, you can save the parameters of the ZETADYN 3C on the memory card and use it to load
them onto the ZAdyn4C.
Pecedure for saving the parameters on the memory card
"Insert the memory card in the X-MMC card slot on the controller unit (see figure).
Memory card in the X-MMC card slot
Statistics
->Memory Card
MMC Recorder
Encoder-adjust.
Select "Memory Card" menu
Confirming menu selection
Memory Card
|
-
"SAV_PAR OFF
|
-
"ON
Select "SAV_PAR" parameter
Confirming menu selection
Select "SAV_PAR EIN"
Confirm with the key.
Please wait ...
Copy1:_ _ _ _ _ _ _
The parameters are saved.
Mechanical installation
Danger!
It is forbidden to carry out work on electrically live parts.
In frequency inverters of the ZAdyn type, the intermediate circuit (terminals ZK+ / ZK- or +DC / -DC)
are still under voltage even after switching off.
You must wait at least three minutes.
"Remove all lines connected to the ZETADYN 3C.
"Remove ZETADYN 3C.
"Install ZAdyn4C. Observe the installation conditions described in the operating instructions!
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Electrical installation
Danger!
It is forbidden to carry out work on electrically live parts.
In frequency inverters of the ZAdyn type, the intermediate circuit (terminals ZK+ / ZK- or +DC / -DC)
are still under voltage even after switching off.
You must wait at least three minutes.
Caution!
Parts can be destroyed by electrostatic discharge.
Discharge yourself by suitable action before working on electrical components (connectors, etc.). You can do this,
for example, by touching earthed metal parts.
Information
If the ZETADYN 3C is replaced by the ZAdyn4C, the circuit diagram of the ZAdyn4C in this Technical
Information and the operating instructions of the ZAdyn4C must be observed.
Mains connection (X1)
1
1 Connection terminal X1 ZETADYN 3C
1
1 Connection terminal X1 ZAdyn4C 011-032
1
1 Connection terminal X1 ZAdyn4C 040-074
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R-TIA14_12-GB 1528 Part.-No.
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ZETADYN 3C ZAdyn4C: 2
Mains connection (X1) Mains connection (X1)
L1 -> L1
L2 -> L2
L3 -> L3
PE -> PE
Motor connection (ZETADYN 3C: X2, ZAdyn4C: X3)
2
2 Connection terminal X2 ZETADYN 3C
2
2 Connection terminal X3 ZAdyn4C 011-032
2
2 Connection terminal X3 ZAdyn4C 040-074
ZETADYN 3C ZAdyn4C: 2
Motor connection (X2) Motor connection (X3)
U -> U
V -> V
W -> W
PE -> PE
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Temperature monitoring of the motor (X-MT)
ZETADYN 3C ZAdyn4C: 2
Temperature monitoring of the motor
(X-MT)
Temperature monitoring of the motor
(X-MT)
P1 (P1) -> P1 (P1)
P2 (P2) -> P2 (P2)
Connection terminal X-MT ZETADYN 3C
Connection terminal X-MT ZAdyn4C 011-032
Connection terminal X-MT ZAdyn4C 040-074
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R-TIA14_12-GB 1528 Part.-No.
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Brake chopper/brake resistor (X-2)
3
3 Connection terminal X2 ZETADYN 3C
3
3 Connection terminal X2 ZAdyn4C 011-032
3
3 Connection terminal X2 ZAdyn4C 040-074
ZETADYN 3C ZAdyn4C: 2
Brake chopper/brake resistor (X-2) Brake chopper/brake resistor (X-2)
+DC -> +DC
R -> R
PE -> PE
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R-TIA14_12-GB 1528 Part.-No.
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Temperature monitoring brake chopper/brake resistor (ZETADYN 3C: X-BC, ZAdyn4C: X-MON)
ZETADYN 3C
ZAdyn4C: 2
Temperature monitoring brake chop-
per/brake resistor (X-BC)
Temperature monitoring brake chop-
per/brake resistor (X-MON)
+24V (2) -> +24V (5)
BC (3) -> BC (6)
PE (4) -> PE (7)
Connection terminal X-BC ZETADYN 3C
Connection terminal X-MON ZAdyn4C
Digital inputs (X-IN)
The connection assignment is identical on both ZETADYN 3C and ZAdyn4C. The connecting lead can
be reconnected directly from the ZETADYN 3C to the ZAdyn4C. The connector on the ZAdyn4C must
then be removed.
ZETADYN 3C
ZAdyn4C: 2
Digital inputs (X-I) Digital inputs (X-IN)
+24V (1) -> +24V (1)
+24V_IN (2) -> +24V_IN (2)
I01 (3) -> I01 (3)
I02 (4) -> I02 (4)
I03 (5) -> I03 (5)
I04 (6) -> I04 (6)
I05 (7) -> I05 (7)
I06 (8) -> I06 (8)
I07 (9) -> I07 (9)
I08 (10) -> I08 (10)
GND_IN (11) -> GND_IN (11)
GND (12) -> GND (12)
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Connection terminal X-IN ZETADYN 3C
Connection terminal X-IN ZAdyn4C
Digital outputs (X-OUT)
The digital inputs control cable for the ZETADYN 3C must be replaced with that for the ZAdyn4C.
Type designation: L-SL-xx-HX-ZA4-OUT
Article no.: 00165935-xxM
ZETADYN 3C ZAdyn4C: 2
Digital outputs (X-OUT) Digital outputs (X-OUT)
O11/O14 (fault) (1), (2) -> O11/O14 (fault) (1), (2)
O21/O24 (MB brake) (4), (5) -> O21/O24 (MB brake) (3), (4)
O31/O34 (RB contactor) (7), (8) -> O31/O34 (RB contactor) (5), (6)
O41/O44 (V<V_G1) (10), (11) -> O41/O44 (V<V_G1) (7), (8)
O51/O54 (STO-Info) (9), (10)
Connection terminal X-OUT ZETADYN 3C
Connection terminal X-OUT ZAdyn4C 011-032
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R-TIA14_12-GB 1528 Part.-No.
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Connection terminal X-OUT ZAdyn4C 040-074
Pulse generator for asynchronous motors (X-ENC8) (TTL or sinus encoder)
ZETADYN 3C ZAdyn4C: 2
Encoder connection asynchronous mo-
tors (X-ENC8)
Encoder connection asynchronous mo-
tors (X-ENC8)
A (A) -> A (8)
/A (/A) -> /A (7)
B (B) -> B (6)
/B (/B) -> /B (5)
+5/8V_E (5V) -> 5V_E (4)
GND (GND) -> GND (3)
-> (1)
Connection terminal X-ENC8 ZETADYN 3C (TTL
or sinus encoder)
Connection terminal X-ENC8 ZAdyn4C (TTL or
sinus encoder)
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R-TIA14_12-GB 1528 Part.-No.
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Pulse generator for asynchronous motors (X-ENC8) (HTL encoder)
ZETADYN 3C ZAdyn4C: 2
Encoder connection asynchronous mo-
tors (X-ENC8)
Encoder connection asynchronous mo-
tors (X-ENC8)
/A (/A) -> /A (7)
/B (/B) -> /B (5)
GND (GND) -> GND (3)
24V_E (24) -> 24V_E (2)
-> (1)
Connection terminal X-ENC8 ZETADYN 3C
(HTL encoder)
Connection terminal X-ENC8 ZAdyn4C (HTL
encoder)
Pulse generator for asynchronous motors (ZETADYN 3C: X-ENC9, ZAdyn4C: X-ENC15)
Use the "adapter D - SUB 9 <-> D - SUB 15" when connecting the encoder cable to the connection
terminal X-ENC15 of the ZAdyn4C.
Type designation of the adapter: L-GL-004-HX-ZA-ASM-9-15
Article no. of the adapter: 00165930-004M
ZETADYN 3C ZAdyn4C: 2
Encoder connection asynchronous mo-
tors (X-ENC9)
Encoder connection asynchronous mo-
tors (X-ENC15)
SUB-D 9-pole -> SUB-D 15-pole
Connection terminal X-ENC9 ZETADYN 3C
Connection terminal X-ENC15 ZAdyn4C
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Encoder connection synchronous motors (X-ENC15)
ZETADYN 3C ZAdyn4C: 2
Encoder connection synchronous mo-
tors (X-ENC15)
Encoder connection synchronous mo-
tors (X-ENC15)
SUB-D 15-pole -> SUB-D 15-pole
Connection terminal X-ENC15 ZETADYN 3C
Connection terminal X-ENC15 ZAdyn4C
If a type ERN 1387 absolute value encoder is used, the present encoder cable must be replaced with
the encoder cable L-GL-10-YY-ZA4-ERN1387 (article no. 00165948-10M).
DCP-Schnittstelle (X-DCP)
The connection assignment is identical on both ZETADYN 3C and ZAdyn4C. The connecting lead can
be reconnected directly from the ZETADYN 3C to the ZAdyn4C. The connector on the ZAdyn4C must
then be removed.
ZETADYN 3C ZAdyn4C: 2
DCP-Schnittstelle (X-DCP) DCP-Schnittstelle (X-DCP)
DA (1) -> DCP_A (1)
DB (2) -> DCP_B (2)
0VD (3) -> GND_COM (3)
(4) -> (4)
Connection terminal X-DCP ZETADYN 3C
Connection terminal X-DCP ZAdyn4C
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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CAN interface (X-CAN)
The connection assignment is identical on both ZETADYN 3C and ZAdyn4C. The connecting lead can
be reconnected directly from the ZETADYN 3C to the ZAdyn4C. The connector on the ZAdyn4C must
then be removed.
ZETADYN 3C ZAdyn4C: 2
CAN interface (X-CAN) CAN interface (X-CAN)
CH (4) -> CH (4)
(3) -> (3)
CL (2) -> CL (2)
0VC (1) -> 0VC (1)
Connection terminal X-CAN ZETADYN 3C
Connection terminal X-CAN ZAdyn4C
Encoder simulation (X-ENCO)
ZETADYN 3C ZAdyn4C: 2
Encoder simulation (X-ENCO) Encoder simulation (X-ENCO)
X (6) -> X (6)
/X (5) -> /X (5)
Y (4) -> Y (4)
/Y (3) -> /Y (3)
GND (2) -> GND (2)
(1) -> (1)
Connection terminal X-ENCO ZETADYN 3C
Connection terminal X-ENCO ZAdyn4C
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Brake air monitor (ZETADYN 3C: X-BR, ZAdyn4C: X-MON)
ZETADYN 3C ZAdyn4C: 2
Brake bleed monitor (X-BR) Brake air monitor (X-MON)
+24V_B (6) -> +24V_B (13)
BR1 (5) -> BR1 (12)
BR2 (4) -> BR2 (11)
BR3 (3) -> BR3 (10)
BR4 (2) -> BR4 (9)
(1) ->
Connection terminal X-BR ZETADYN 3C
Connection terminal X-MON ZAdyn4C
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Function "Safe Torque Off (STO)" of the ZAdyn4C
The motor contactors are replaced by the STO function in the ZAdyn4C. Therefore both STO relays
must be installed in the control (see figure).
See the chapter "Safe Torque Off (STO) function" in the ZAdyn4C operating instructions for further
information about the "Safe Torque Off (STO)" function.
(1)
STO_B (2)
STO_A
GND_
STO
(4)
(3)
+24V_
STO
GND
(6)
(5)
N
L
X-STO
K2
K1
1
2
3
O51 O54
(9) (10)
24V I1
X-OUT
STO-Info
24V*
A*
B*
ZAdyn4C
1)
Principle circuit diagram "Safe Torque Off (STO)" function
1 Safety circuit
2 Modulation
3 Protected routing or design with two separate jacketed cables (see chapter "STO interface (X-STO)")
4 Digital inputs control
* Wire designation of the pre-assembled connecting lead L-SL-xx-HX-ZA4-STO
1) Information only, not safety-related
Connect the digital output O51/O54 (STO-Info) of the ZAdyn4C to the motor contactor monitor of the
control.
The digital output O51/O54 of the ZAdyn4C must be configured in the Control menu to STO_Info.
Control
|
-
"f_O5 STO_Info
|
-
"STO_Info
Function O5
X-STO connection
Connect via the connection terminal X-STO.
X-STO
+24V_
STO
GND
STO_A
STO_B
GND_
STO
(6)
(5)
(4)
(3)
(2)
(1)
K1
K2
1
Connection with internal 24 V voltage and protected routing
1 Modulation
X-STO
+24V_
STO
GND
STO_A
STO_B
GND_
STO
(6)
(5)
(4)
(3)
(2)
(1)
K1
K2
1
24V*
A*
B*
Connection with internal 24 V voltage using two separate
jacketed cables
1 Modulation
* Wire designation of the pre-assembled connecting lead
L-SL-xx-HX-ZA4-STO
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Configuring the ZAdyn4C
There are two ways of configuring the ZAdyn4C:
Manual configuration
Use the parameter settings noted in the table in the appendix for the ZAdyn4C.
Loading parameters onto the ZAdyn4C
Alternatively, you can load the parameters for the ZETADYN 3C onto the ZAdyn4C using a memory
card.
Procedure for loading parameters onto the ZAdyn4C
"Insert the memory card in the X-MMC card slot (see figures).
Memory card in the X-MMC card slot of
ZAdyn4C 011-032
Memory card in card slot X-MMC on ZAdyn4C 040-074
Statistics
->Memory Card
MMC Recorder
Encoder-adjust.
Select "Memory Card" menu
Confirming menu selection
Memory Card
|
-
"LOD_PAR 0
|
-
"27
Select "LOD_PAR" parameter
Confirming menu selection
Enter "LOD_PAR 27"
Confirm with the key.
Please wait ...
Copy1:_ _ _ _ _ _ _
The parameters are saved.
Technische Information
R-TIA14_12-GB 1528 Part.-No.
16/22

Circuit suggestion for ZETADYN 3CA (asynchronous motor)
ZETADYN 3CA
L1 L3 L2
X1
L3 L2
L1
PE
X2
R +DC
BR +DC
R
TB1 TB2
X2
W V U
L3 L2 L1
L3.1 L2.1 L1.1
W1 V1 U1
W2
V2
U2
FEF ND
L3 L2 L1 ZETADYN 3BF
X1
R BC +24 V
X-BC
W V U
X1/X2
K1
1 2
3 4
5 6
K2
5 6 2 1
V
UW
M 3~
P1 P2
CO1 +24V
X-CO
CO2
* ** *
P2 P1
X-MT***
X-ENC8 X-ENC9
X-ENC15
E
X-BR
I01
X-IN
PWM
X-K
X-PAD
ZETAPAD
X
GND
/Y
Y
CH
0VC
CL
X-CAN / X-AN***
DA DB
0VD
X-DCP***
+24V_EX
GND_EX
X-EXT
K1
A1 A2
~
-
+
~
V1**
K1* K1* K2* K2*
K2
A1 A2
~
-
+
~
V2**
I/O Funkentstörfilter
Radio interference filter
L1
N
PE
Asynchronmotor
Asynchronous motor
Bremslüftüberwachung
Brake release monitoring Aufzugsteuerung
Elevator controller
F1 F3
F2
Inkrementalgeber
Incremental encoder
Bremswiderstand
Brake resistor
X
/X
X-ENCO
-DC +DC
X1/X3
I03I02 I04 I05 I06 I07 I08
GND
_IN GND
+24V
+24V
_IN
O11 O21O14 O24 O31O34 O41 O44
+24
V_B BR1BR2BR3 BR4
1 2 3 12109 118754 14136
X-OUT
O1 O3 O4O2
* Kontaktbelegung siehe detaillierte Anschlusspläne ** nur bei Motorschützen mit DC-Betriebsspannung *** Option * Contact assignment see detailed conneting diagrams ** only with motor contactors with DC-operating voltage *** Option
Technische Information
R-TIA14_12-GB 1528 Part.-No.
17/22

Circuit suggestion for ZETADYN 3CS (synchronous motor)
ZETADYN 3CS
L1 L3 L2
X1
L3 L2
L1
PE
X2
R +DC
BR +DC
R
TB1 TB2
X2
W V U
L3 L2 L1
L3.1 L2.1 L1.1
W1 V1 U1
W2
V2
U2
FEF ND
L3 L2 L1 ZETADYN 3BF
X1
W V U
X1
K1
1 2 3 4
5 6
K2
4 3 2 1
R4 R3 R2 R1
V
UW
M 3~
P1 P2
CO1 +24V
X-CO
CO2
* ** *
P2 P1
X-MT***
X-ENC15
E
X-K
+24V_EX
GND_EX
X-EXT
K1
A1 A2
~
-
+
~
V1**
K1* K1* K2* K2*
1
K2
A1 A2
~
-
+
~
V2**
I/O Funkentstörfilter
Radio interference filter
L1
N
PE
Absolutwertgeber Absolute encoder
Synchronmotor
Synchronous motor
Bremslüftüberwachung
Brake release monitoring Aufzugsteuerung
Elevator controller
F1 F3
F2
Bremswiderstand
Brake resistor
X-PAD
ZETAPAD
X
GND
/Y
Y
CH
0VC
CL
X-CAN / X-AN***
DA DB
0VD
X-DCP***
X
/X
X-ENCO
R BC +24 V
X-BC
PWM -DC +DC
X1/X3
I01
X-IN
I03I02 I04 I05 I06 I07 I08
GND
_IN GND
+24V
+24V
_IN
X-OUT
O11 O21O14 O24 O31O34 O41 O44
X-BR
+24
V_B BR1BR2BR3 BR4
O1 O3 O4O2
2 3 12109 118754 14136
* Kontaktbelegung siehe detaillierte Anschlusspläne ** nur bei Motorschützen mit DC-Betriebsspannung *** Option *Contact assignment see detailed conneting diagrams ** only with motor contactors with DC-operating voltage *** Option
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Circuit suggestion for ZAdyn4C
ZD4C01K2
Technische Information
R-TIA14_12-GB 1528 Part.-No.
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Parameter list
Information
Not all parameters listed are always visible. Some parameters are only visible when certain settings
have been selected for other parameters.
"Motor name plate" menu f_O1
MOT_TYP (Motor Typ) f_O2
n (rpm) f_O3
f (Hz) f_O4
p f_O5
I (A) V_G1
U (V) V_G2
P (kW) V_G3
cos phi SIM_V1
TYP A_MAX
M_MAX S_B_OFF
Encoder & BC menu Monitoring menu
ENC_TYP MOD_ST
ENC_INC STO
BC_TYP LOCKBR
R_BR Ohm CO
P_BR kW BR
T_PFU s P1P2
R_P1P2
Installation menu T_ENC
V* m/s T_SDLY
MOD_n* T_CO
n* rpm T_CDLY
_D m T_BR
_iS S_MB
_i1 I_MAX
_i2 T_I_MAX
Q kg APC
F kg MASK1
G kg MASK2
MASK3
Control system menu MASK4
CONFIG MASK5
MO_DR
CTRL Start menu
f_I01 M_START
f_I02 K_START
f_I03
f_I04 T_0
f_I05 T_0 real
f_I06 T_1
f_I07 T_2
f_I08 T_2 real
f_XBR1 T_3
f_XBR2 V_T3
f_XBR3 s_start
f_XBR4 BRK_DMP
Technische Information
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