Zimmer LWR50F Series User manual

www.zimmer-group.com
INSTALLATION
AND OPERATING
INSTRUCTIONS
Fixed part
LWR50F series
DDOC01074
THE KNOW-HOW FACTORY

Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
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EN / 5/1/2021DDOC01074 / 0
INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
Contents
1 Supporting documents......................................................................................................................................................... 3
1.1 Notices and graphics in the installation and operating instructions.......................................................................................................................3
2 Safety notices ........................................................................................................................................................................ 4
3 Proper use ............................................................................................................................................................................. 5
4 Personnelqualication ......................................................................................................................................................... 5
5 Product description .............................................................................................................................................................. 6
5.1 Forces and torques .....................................................................................................................................................................................................7
5.2 Type plate.....................................................................................................................................................................................................................7
5.3 Product variants and compatibility ............................................................................................................................................................................7
6 Function ................................................................................................................................................................................. 8
6.1 LED display (optional).................................................................................................................................................................................................9
6.2 Connect LED................................................................................................................................................................................................................9
6.3 Sensors ......................................................................................................................................................................................................................10
6.4 Functional safety .......................................................................................................................................................................................................11
6.5 Electricalspecications ............................................................................................................................................................................................12
6.6 Protection class .........................................................................................................................................................................................................12
6.7 Technical data............................................................................................................................................................................................................12
7 Installation............................................................................................................................................................................ 13
7.1 General installation information ...............................................................................................................................................................................13
7.2 Installing the mechanical system .............................................................................................................................................................................14
7.3 Installing the power supply.......................................................................................................................................................................................15
7.4 Static charge..............................................................................................................................................................................................................21
7.5 Heat dissipation.........................................................................................................................................................................................................21
7.6 Installing accessories................................................................................................................................................................................................21
8 Operation............................................................................................................................................................................. 22
8.1 Freedrive operation (optional) ..................................................................................................................................................................................22
9 Maintenance........................................................................................................................................................................ 23
9.1 Safety note .................................................................................................................................................................................................................23
9.2 Maintenance ..............................................................................................................................................................................................................23
10 Accessories/scope of delivery........................................................................................................................................... 24
11 Transportation/storage/preservation ................................................................................................................................ 24
12 Decommissioning/disposal ............................................................................................................................................... 24
13 RoHS declaration................................................................................................................................................................ 25
14 REACH declaration ............................................................................................................................................................. 25
15 Declaration of Incorporation .............................................................................................................................................. 26
16 Declaration of Conformity .................................................................................................................................................. 27

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Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
EN / 5/1/2021DDOC01074 / 0
INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
1 Supporting documents
NOTICE
Read through the installation and operating instructions carefully before installing the product!
The installation and operating instructions contain important notes for your personal safety. They must be read
and understood by all persons who work with the product or have anything to do with the product during any
phase
of the product life cycle.
The documents listed below are available for download on our website www.zimmer-group.com.
• Installation and operating instructions
• Catalogs, drawings, CAD data, performance data
• Information on accessories
• Technical data sheets
• GeneralTermsandConditionswithspecicationsforthewarrantyentitlement
ÖOnly the documents currently available on the website are valid.
In these installation and operating instructions, "product" refers to the product designation on the title page!
1.1 Notices and graphics in the installation and operating instructions
The individual hazard levels, notices and warnings are marked with signal words.
DANGER
This notice warns of an imminent danger to the life and health of people. Ignoring these notices can lead to
serious injury or even death!
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
WARNING
This notice warns of a situation that is potentially hazardous to personal health. Ignoring these notices can cause
serious injury or damage to health.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
CAUTION
This notice warns of a situation that is potentially hazardous for people or that may result in material or environ-
mental damage. Ignoring these notices may result in slight, temporary injuries or damage to the product or to the
environment.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
NOTICE
General notices contain usage tips and valuable information, but no warnings of dangers to health.
INFORMATION
Thiscategorycontainsusefultipsforhandlingtheproducte󹱺ciently.Failuretoobservethesetipswillnotresult
in damage to the product. This information does not include any information relevant to health or workplace
safety.

Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
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INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
2 Safety notices
CAUTION
Risk of injury and material damage in case of non-compliance
Installation,commissioning,maintenanceandrepairsmayonlybeperformedbyqualiedspecialistsin
accordance with these installation and operating instructions.
Theproductisstate-of-the-art.Itisttedtoindustrialmachinesandisusedtohold,transportandstore
workpieces.
The following are examples of situations in which the product may cause a hazard:
• the product is not properly installed, used or maintained,
• the product is not used for its designated purpose,
• the locally applicable regulations, laws, directives or guidelines are not observed.
The product may only be used in accordance with these installation and operating instructions and the product's
technicaldata.Anychangesoradditionstotheintendeduseoftheproduct,aswellasmodicationstothe
product, such as those in the following examples, require the written permission of the manufacturer:
• Useoftheproductunderextremeconditions,suchasaggressiveuidsorabrasivedusts
• Additional drilled holes or threads
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
Installation,commissioning,maintenanceandrepairsmayonlybeperformedbyqualiedspecialistsin
accordance with these installation and operating instructions.
►Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the
product.
►When commissioning or testing, make sure that the product cannot be unintentionally activated.
►Do not reach into the operational range of the product.
►Always perform maintenance at the required intervals.
►When the product is used under extreme conditions, the maintenance interval must be adapted depending on
the extent of the contamination.
►Perform maintenance tasks, renovation work or attachment work outside of the machine's danger zone when
possible.
Notes and handling regulations for electrostatically sensitive components
Electrostatically sensitive components are individual components, integrated circuits or assemblies that can be
damagedbyelectrostaticeldsorelectrostaticdischarge.
►When handling electrostatic components, make sure that persons, the work area and packaging are all fully
grounded.
►Touchelectroniccomponentsonlyinappropriatelyidentiedareaswithconductiveooringandonlyif:
• You are grounded by means of special bracelets.
• You wear shoes that are suitable and approved for the discharge of electrostatic charges.
►Do not bring electronic assemblies into contact with plastics and parts of clothing that have plastic content.
►Store electronic assemblies on conductive underlays only.
►Do not install electronic assemblies in the vicinity of data back-up devices or monitors (monitor distance >
100mm).
►Perform measurements on electronic assemblies only if:
• The measuring instrument is grounded (e.g. via a ground conductor)
• Themeasuringheadismomentarilydischargedbeforemeasuringwithaoatingmeasuringinstrument.

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Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
EN / 5/1/2021DDOC01074 / 0
INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
3 Proper use
NOTICE
The product is only to be used in its original state with its original accessories, with no unauthorized changes and
within the stipulated parameter limits and operating conditions. Any other or secondary use is deemed improper.
►Operate the product only in compliance with the associated installation and operating instructions.
►Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters
and operating conditions.
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
Theproductisdesignedspecicallyfor(cooperative/collaborative)useonrobotsystemsandincombinationwiththe
MATCH quick-change system.
Theproductisdesignedexclusivelyforelectricoperationusinga24VDCpowersupply.
The product must always be mounted on materials that dissipate heat.
The product is intended for industrial use.
The product is to be used as intended in enclosed rooms for handling and holding.
Direct contact with perishable goods or food is not permitted.
Observance of the technical data and of the notes on installation and operating instructions in these installation and
operating instructions are part of proper use.
4 Personnel qualication
Installation, commissioning and maintenance may only be performed by trained specialists.
These persons must have read and understood the installation and operating instructions in full.

Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
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INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
5 Product description
The new multifunctional end-of-arm platform of Zimmer Group is equipped with an extensive portfolio of functions and with
universal communication interfaces. MATCH is compatible with any lightweight construction robot in the market.
InstallationofMATCHisincrediblyeasy.Thesystemcanbemountedtotherobotangeandsetupconvenientlywithjusta
few manual adjustments.
Theproductisasafequick-changesystem(xedpart).ThebasicandprovensafetyprinciplesfromDINISOEN13849-1
can be complied with only if original parts from Zimmer GmbH are used.
The original parts from Zimmer GmbH required for the safety principles are:
1Fixed part (LWR50F-XX)
2Loose part with gripper (LWR50L-XX)
3Storage station (ALWR1-50-A) (sensors optional)
Fortheoverallsafetyofthefunction,allthreecomponents(xedpart,loosepartwithgripper,andstoragestation)mustbe
taken into account (see „Funktionale Sicherheit“ auf Seite 11).
1
2
3

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Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
EN / 5/1/2021DDOC01074 / 0
INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
5.1 Forces and torques
INFORMATION
For information on the forces and torques for the following product, please refer to our website at www.
zimmer-group.com:
• LWR50F series
Please contact Zimmer Customer Service if you have any questions.
5.2 Type plate
A type plate is attached to the housing of the product.
The part number am and the serial number an are shown on the type plate. XXX
XX-XXXXXX
am
an
5.3 Product variants and compatibility
INFORMATION
For information on the product variants and their compatibility for the following product, please refer to our
website at www.zimmer-group.com:
• LWR50F
Please contact Zimmer Customer Service if you have any questions.

Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
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INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
6 Function
The product is installed on a robot system. It is used to hold a loose part with a corresponding gripper.
The loose part automatically locks with the product during automatic movement out of the storage station; as an alternative,
the loose part can be manually installed on the product.
Whenthexedandloosepartarejoined,theinternalspring-pincontactsforsignaltransmissionarecontacted.Then,the
Connect LED changes color from red to green and a Connect signal (depending on the variant) is passed to the higher-level
control system.
The product can be operated with a wide variety of loose parts and their grippers. The prerequisite for this is a compatible
loose part.
Duetothedifferentlysizedcenteringpinsandmarksonthelooseparts,thexedpartcannotbeinstalledbackwards.
For information on the compatible loose parts, please refer to our website at www.zimmer-group.com.
The product is equipped with a hot-plug function, which allows for the replacement of a loose part while electrically live.
The loose part is designed in such a way that incorrect insertion into the storage station is not possible.
1Voltagesupply,robot/xedpart
2Locking
3Positioning/connection
4Pneumatic connection
5Pneumatic feedthrough
6Spring pin contacts
7Positioning the loose part
8Connect-LED
Freedrive(robot-specic)
9LED ring (optional)
bl Strain relief (accessory)
bm Grounding
3
4
bm
bl
2
4
1
6
7
5
8
2
9

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Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
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INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
6.1 LED display (optional)
An LED ring is optionally available for the product.
ThecolorsoftheLEDringreectthestatusoftheIO-Linkdeviceintheloosepart.TheLEDringenablesa360°status
display.
LED state Function of the Zimmer IO-Link products Function of the Schmalz IO-Link products
None No supply voltage. No supply voltage.
Flashing No connection to the IO-Link device. No connection to the IO-Link device.
Continuous light An error is present. An error is present.
(White)ashing Unknown IO-Link device. Unknown IO-Link device.
Continuous light - A warning is present.
Continuous light Taught-in workpiece gripped. Workpiece vacuumed (vacuum > H2)
Continuous light Gripper in end position or no taught-in part
gripped. Neutral state (vacuum > H2)
6.2 Connect-LED
LED state Function of the Zimmer IO-Link products Function of the Schmalz IO-Link products
None No supply voltage. No supply voltage.
Continuous light No loose part coupled. No loose part coupled.
Continuous light One loose part coupled. One loose part coupled.

Zimmer GmbH •Am Glockenloch 2 •77866 Rheinau, Germany •[phone] • [phone] •www.zimmer-group.com
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INSTALLATION AND OPERATING INSTRUCTIONS: Fixed part, LWR50F series
6.3 Sensors
Exampledepictionofacombinationconsistingofaxedpart,loosepartwithgripperandstoragestation.
Check up to two sensors in the storage position to see whether the loose part is present in the storage station.
Thenmovethexedpartontheloosepartfromabove.Thecenteringpinsofthelooseparthelpininsertion.
Therobot,alongwiththexedpartandloosepart,movestothefrontpositionofthestoragestation.
Thetwosensorsintheinspectionposition(testchannel)respondifthelockingsareextendedandmakecontactinthexed
part.
Whenthexedandloosepartarejoined,theinternalspring-pincontactsforsignaltransmissionarecontacted.Then,the
Connect LED changes color from red to green and a Connect signal (depending on the variant) is passed to the higher-level
control system.
bl Storage station bo Sensor for storage position (loose part present)
2Locking bp Sensor (locking extended) in inspection position (test
channel)
3Loose part for quick-change system bq Fixed part for quick-change system
2
bo
bp
bl
bq
2
3