Zimmer startZ User manual

www.zimmer-group.de
INSTALLATION AND
OPERATING
INSTRUCTIONS
startZ
Universal Robot
DDOC01095
THE KNOW-HOW FACTORY

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •+49 7844 9138 0 • +49 7844 9138 80 •www.zimmer-group.com
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Contents
1 Supporting documents......................................................................................................................................................... 4
1.1 Hazard levels of warning notices ...............................................................................................................................................................................4
2 Safety notices ........................................................................................................................................................................ 5
3 Proper use ............................................................................................................................................................................. 5
4 Personnelqualication ......................................................................................................................................................... 6
5 Product description .............................................................................................................................................................. 6
6 Function ................................................................................................................................................................................. 7
6.1 ComfortAppontherobotcontrolpanel ...................................................................................................................................................................7
6.2 Technicaldata..............................................................................................................................................................................................................7
7 Installation.............................................................................................................................................................................. 8
7.1 Installingthehardwarecomponents .........................................................................................................................................................................8
7.2 General installation information .................................................................................................................................................................................9
7.3 Installingthemechanicalsystem .............................................................................................................................................................................10
7.3.1 Installing GEH6000IL ..................................................................................................................................................................................10
7.3.2 Installing HRC-02.........................................................................................................................................................................................11
7.4 Installingthepowersupply.......................................................................................................................................................................................12
7.4.1 SCM pin assignment...................................................................................................................................................................................12
7.4.2 Installingthestandardwiring .....................................................................................................................................................................13
7.4.3 InstallingtheSCM .......................................................................................................................................................................................13
7.4.4 Pinassignmentoftherobotcontroller ......................................................................................................................................................14
7.5 HMI/URCaps software download ............................................................................................................................................................................15
7.6 SettinguptheEthernetconnection .........................................................................................................................................................................15
7.7 ConguringtheIO-LinkgripperwiththeSCM........................................................................................................................................................16
8 CommissioningtheSCM.................................................................................................................................................... 17
8.1 ConnectingwiththeSCM.........................................................................................................................................................................................17
8.2 SelectingthegripperinguideZmode.....................................................................................................................................................................18
8.3 Switchingonthemotorandreferencing .................................................................................................................................................................19
8.4 Selectingthedesiredgrippingdirection .................................................................................................................................................................20
8.5 Teaching-intheworkpiece........................................................................................................................................................................................21
8.6 Settingtheworkpiecetolerance ..............................................................................................................................................................................22
8.7 Settingtheopenposition..........................................................................................................................................................................................23
8.8 Settingthegrippingforce .........................................................................................................................................................................................24
8.9 Settingthespeedforopeningthegripper ..............................................................................................................................................................25
8.10 Checkingthesettings ...............................................................................................................................................................................................26
8.11 Savingtherecipe.......................................................................................................................................................................................................27
8.12 Endofsavingthedata ..............................................................................................................................................................................................28
8.13 monitorZmode..........................................................................................................................................................................................................29
8.14 expertZmode ............................................................................................................................................................................................................30
8.15 TestingthegripperwithSCM...................................................................................................................................................................................31
9 CommissioningtheSCM/HMIsoftware............................................................................................................................ 32
9.1 Switchingontherobot..............................................................................................................................................................................................32
9.2 ZimmerComfortURCap/USBstick.........................................................................................................................................................................33
9.3 Newgripperconguration........................................................................................................................................................................................36
9.3.1 Selectingtheconnection............................................................................................................................................................................36
9.3.2 ControllerI/O:Numberofgrippers ...........................................................................................................................................................36
9.3.3 ControllerI/O:Gripperseries ....................................................................................................................................................................37
9.3.4 ControllerI/O:Commandconnections.....................................................................................................................................................37
9.3.5 ControllerI/O:Statusconnections............................................................................................................................................................38
9.3.6 ControllerI/O:Manualcontrol ...................................................................................................................................................................40
9.3.7 ControllerI/O:Savingthegripperconguration......................................................................................................................................42

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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9.3.8 ControllerI/O:Adjustingtheconnectionassignment .............................................................................................................................42
9.4 RobotcoldstartaftersuccessfulZimmerinstallation............................................................................................................................................47
10 Operation.............................................................................................................................................................................49
10.1 Zimmergrippercontrolprinciple .............................................................................................................................................................................49
10.2 Overviewofgeneratedrobotcommands................................................................................................................................................................50
10.3 Exampleoftheuseofgeneratedrobotjobs...........................................................................................................................................................52
11 Troubleshooting .................................................................................................................................................................. 52
12 Accessories/scopeofdelivery........................................................................................................................................... 52
13 Decommissioning/disposal ............................................................................................................................................... 52

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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1 Supporting documents
NOTICE
Readthroughtheinstallationandoperatinginstructionsbefore installingtheproduct.
Theinstallationandoperatinginstructionscontainimportantnotesforyourpersonalsafety.Theymustberead
andunderstoodbyallpersonswhoworkwithorhandletheproductduringanyphaseoftheproductlifetime.
Thedocumentslistedbelowareavailablefordownloadonourwebsitewww.zimmer-group.com:
• Detailed installation and operating instructions
• Catalogs,drawings,CADdata,performancedata
• Information on accessories
• Technicaldatasheets
• General Terms and Conditions, including warranty information
ÖOnlythosedocumentscurrentlyavailableonthewebsitearevalid.
1.1 Hazard levels of warning notices
DANGER
Thisnoticewarnsofanimminentdangertothelifeandhealthofpeople.Ignoringthesenoticescanleadto
seriousinjuryorevendeath!
►Youabsolutelymustcomplywiththedescribedmeasuresforavoidingthesedangers!
• Thewarningsymbolsareassignedaccordingtothetypeofdanger.
WARNING
Thisnoticewarnsofasituationthatispotentiallyhazardoustopersonalhealth.Ignoringthesenoticescancause
seriousinjuryordamagetohealth.
►Youabsolutelymustcomplywiththedescribedmeasuresforavoidingthesedangers!
• Thewarningsymbolsareassignedaccordingtothetypeofdanger.
CAUTION
Thisnoticewarnsofasituationthatispotentiallyhazardousforpeopleorthatmayresultinmaterialorenviron-
mentaldamage.Ignoringthesenoticesmayresultinslight,temporaryinjuriesordamagetotheproductortothe
environment.
►Youabsolutelymustcomplywiththedescribedmeasuresforavoidingthesedangers!
• Thewarningsymbolsareassignedaccordingtothetypeofdanger.
NOTICE
Generalnoticescontainusagetipsandvaluableinformation,butnowarningsofdangerstohealth.
INFORMATION
Thiscategorycontainsusefultipsforhandlingtheproducteciently.Failuretoobservethesetipswillnotresult
indamagetotheproduct.Thisinformationdoesnotincludeanyinformationrelevanttohealthandworkplace
safety.

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2 Safety notices
CAUTION
Risk of injury and material damage in case of non-compliance
Installation,commissioning,maintenanceandrepairsmayonlybeperformedbyqualiedspecialistsin
accordancewiththeseinstallationandoperatinginstructions.
Theproductisstate-of-the-art.Itismountedonindustrialmachines.
Thefollowingareexamplesofsituationsinwhichtheproductmaycauseahazard:
• Theproductisnotproperlyinstalled,usedormaintained.
• Theproductisnotusedforitsdesignatedpurpose.
• Thelocallyapplicableregulations,laws,directivesorguidelinesarenotobserved.
Theproductmayonlybeusedinaccordancewithitsintendeduseandtechnicaldata.ZimmerGmbHshall
acceptnoliabilityforanydamagecausedbyimproperuse.
AnyuseotherthantheintendeduserequireswrittenapprovalfromZimmerGmbH.
Makesurethatthepowersupplyisdisconnectedbeforeyouinstall,retoolorservicetheproduct.
ZimmerGmbHrecommendsperformingmaintenancetasks,renovationworkorattachmentworkoutsideofthe
machine'sdangerzonewhenpossible.
►Whencommissioningortesting,makesurethattheproductcannotbeactuatedbymistake.
►Modicationstotheproduct,suchasaddingdrilledholesorthreads,maybemadeonlywithpriorapproval
fromZimmerGmbH.
►Thespeciedmaintenanceintervalsaretobeobserved;alsorefertothe"Maintenance"section.Whenthe
productisusedunderextremeconditions,themaintenanceintervalmustbeadapted.
►Useoftheproductunderextremeconditions,suchasaggressiveliquidsandabrasivedusts,issubjectto
priorapprovalfromZimmerGmbH.
►Donotreachintotheoperationalrangeoftheproduct!
3 Proper use
NOTICE
Theproductisonlytobeusedinitsoriginalstatewithitsoriginalaccessories,withnounauthorizedchangesand
withinthestipulatedparameterlimitsandoperatingconditions.Anyotherorsecondaryuseisdeemedimproper.
Operatetheproductonlyincompliancewiththeassociatedinstallationandoperatinginstructions.
Operatetheproductonlywhenitisinatechnicalconditionthatcorrespondstotheguaranteedparametersand
operating conditions.
ZimmerGmbHshallacceptnoliabilityforanydamagecausedbyimproperuse.Theoperatorbearssolerespon-
sibility.
TheZimmerstartZboxbasicallyincludesaZimmergripper,theSCMnecessaryforactuationandtheappropriateUR
softwareaswellastheaccessoriesandconnectionmaterial.
TheSmartCommunicationModule(SCM)istheintelligentgatewaybetweentheIO-Linkgrippersandthedigitalrobot
inputsandoutputs.Itmayonlybeusedintheoriginalconditionwithitsoriginalaccessories,withoutunauthorizedchanges
andwithitsdenedparametersforuse.
Useoutsideofthedenedparametersisnotpermitted.Unauthorizedelectricalormechanicalmodicationsmustnotbe
made.
TheSCMisintendedexclusivelyforelectricoperationusinga24VDCpowersupply.
TheZimmerComfortURCapisusedwiththePolyscopebyUniversalRobotstodirectlycontrolZimmergrippers.Control
meansthemanualandembeddeduseofthegripperinthenormalrobotsequence.
Directcontactwithperishablegoods/foodisnotpermitted.

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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4 Personnel qualication
Installation,commissioningandmaintenancemayonlybeperformedbytrainedspecialists.Thesepersonsmusthaveread
andunderstoodtheinstallationandoperatinginstructionsinfull.
Forunderstandingtheseinstallationandoperatinginstructions,itisimportanttobefamiliarwithandunderstandthe
manualsfromUniversalRobotsaswellastheinstallationandoperatinginstructionsoftheZimmergrippersused.
Moreinformationaboutthegripperingreaterdetailcanbefoundintheassociatedinstallationandoperatinginstructions.
5 Product description
Inprinciple,withthetwoproductsSCMandtheZimmerComfortApp,startZfromZimmerenablestheuseofamaximum
oftwoZimmerIO-Linkgrippers.
ThesegrippersmustbeinstalledonthetoolangeoftherobotandconnectedtotheSCM.
Asarule,thefollowingproductsfromZimmerGmbHcancurrentlybeoperated.Ifnecessary,thesuppliedgrippercan
thereforebereplacedwiththeproductsbelowatanytimetosuittheapplication,withoutsignicantlychangingtheuse.
BasicIO-Linkgripper AdvancedIO-Linkgripper
GEP2xxxIL GEH6xxxIL
GEP5xxxIL GED6xxxIL
GED5xxxIL HRC-01
GPP5xxxIL HRC-02
GPD5xxxIL
HRC-03
HRC-04
HRC-05
TheZimmerComfortAppcaninteractivelycallupanumberofrobotjobs,dependingonthecongurationandconnection
used.
Ifonlyonegripperisusedbytherobot,asecondgripperdoesnothavetobecongured.
ForthecontroloftheIO-LinkgripperfromtherobotcontrolviaZimmerComfortAppitisnecessarytousetheSCM.
TheSCMisavailableatZimmerGmbHandpartofthestartZbox.ItisanelectronicmoduleforthetranslationofIO-Link
signalsintosimple,digitalinputsandoutputs,inwhichprocessintheSCMthebehaviorofthegripperistrained.

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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6 Function
Theimagebelowshowstheschematicstructureoftheoverallsystem.AllnecessarypartsforthisareincludedinthestartZ
boxandcanbeobtainedasneededalsoindividuallyorinadifferentcombinationatZimmerGmbH.
Thefollowingoverviewpresentstheoverallsystemstructure:
expertZ guideZ monitorZ
1 2 3 4 5 6 7 ><
–R
X
B
Y
T
Z
–
–
+
+
+
R
X
B
Y
T
Z
E
M
E
R
G
E
N
C
Y
S
T
O
P
4 5
9
6
1 2 3
87
IsClosed
Reset MotorOn WP_00
< >
WP_01 WP_02
Error
Act_WP_00
IsReleased
Grip Release
Gripper 1: Manual control
IsGripped OnUndefinedPos
MotorOn
Act_WP_01
IO-Link connection cable
5 m M12 connecting cable 5x0.34
(max. cable length 10 m)
IO-Link - digital I/O
Zimmer Group SCM
Comfort App
24 V voltage supply
Temporary
Ethernet connection
Digital I/O
Robot control system
INFORMATION
BeforeactuationoftheIO-LinkgripperbytheSCM,thegrippingapplicationmustbetrainedintheSCM.Forthis
purpose,downloadtheZG_IO_LINK_HMIsoftwareandinstallonaWindowsPC.
6.1 Comfort App on the robot control panel
TheComfortApp,coordinatedtotherobotmanufacturer,makesitpossibletoactuateandoperatethegripperconveniently
anddirectlyusingtherespectiverobotcontrolpanel.Setupmodeandallnecessarycommandsforhitch-freeautomatic
mode.
6.2 Technical data
INFORMATION
Technicaldatacanbefoundonourwebsitewww.zimmer-group.com.
PleasecontactZimmerCustomerServiceifyouhaveanyquestions.

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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7 Installation
7.1 Installing the hardware components
Exampledepictionofaninstalledgripperwithadapterplate,cableandVelcrotape:
Extension cable
M12, 5-pin
KAG500IL

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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7.2 General installation information
WARNING
Riskofinjuryincaseofunexpectedmovementofthemachineorsystemintowhichthegripperistobeinstalled.
►Switchoffthepowersupplytothemachinebeforeallwork.
►Securethemachineagainstbeingswitchedonunintentionally.
►Checkthemachineforanyresidualenergy.
CAUTION
Riskofinjuryintheeventofunexpectedmovementofthegripperwhenthepowersupplyisconnected.
►Switchoffthepowersupplytothegripperbeforeallwork.
►Securethepowersupplyagainstbeingswitchedonunintentionally.
►Checkthepowersupplyforanyresidualenergy.
NOTICE
Switchoffthepowersupplybeforeanyassembly,installationormaintenancework.
Thegrippermustbeinstalledonamountingsurfaceinaccordancewiththespecicationsforatness.
ÖPermissibleunevenness:0.03mm
• Mountingscrewsareincludedinthescopeofdelivery.
• Strengthclassofthemountingscrews≥8.8(DINENISO4762)
• Observethetighteningtorqueofthemountingscrews.
• Theexactinstallationpositionscanbefoundonthetechnicaldatasheetonourwebsite.

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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7.3 Installing the mechanical system
7.3.1 Installing GEH6000IL
Examplerepresentationofthegripperinstallation:
Thegripperismountedtotherobotusingthe
baseandadapterplate.
Ö10.25Nm(4xM6mountingscrews4/
adapter plate 2)
Ö3.0Nm(2xM4gripper/adapterplate2)
Ö3.0Nm(1xM4grippernger)
Thefollowingworkstepsmustbeobserved
duringinstallation:
►Positiontheadapterplate2onthe
gripper1.
ÖThealignmentiscarriedoutusingthe
centering pin 3.
►Axtheadapterplate2ontherobotusing
themountingscrews4.
►Positionthegripper5ontheadapterplate
2.
ÖThealignmentiscarriedoutusingthetwo
centering pins 6.
►Fixthegripper5withthemountingscrews
7totheadapterplate2.
Thereistheoptionofmountingthegripper
ngersintwopositions.
Thismeansthatthegrippercanbeusedfor
inside and outside gripping.
ÖThegripperngersmustalwaysbemounted
mirroringeachother.
1
2
3
4
5
6
7

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7.3.2 Installing HRC-02
Examplerepresentationofthegripperinstallation:
Thegripperismountedtotherobotusingthe
baseandadapterange.
Ö10.25Nm(4xM6mountingscrews4/
adapterange2)
Ö1.3Nm(2xM3grippernger)
Ö6.0Nm(grubscrews8)
Thefollowingworkstepsmustbeobserved
duringinstallation:
►Unscrewthegrubscrews8.
►Removetheadapterange2withthe
mounting screws 4.
►Positionandaligntheadapterange2using
thestraightpin3ontherobot1.
►Mounttheadapterange2withthe
mounting screws 4.
►Re-insertthegripper5intotheadapter
ange2.
►Mountthegripper5ontheadapterange
2usingthegrubscrews8.3
8
4
5
1
2

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7.4 Installing the power supply
7.4.1 SCM pin assignment
Status
Anschluss Ethernet
IO-Link 1 / X1
IO-Link 2 / X2
Versorgung / X3
Status
X4
Digital Input
X5
X6
Digital Output
X7
X8 / Versorgung
12
34
56
12
34
56
12
34
56
13 14
15 16
17 18
78
910
11 12
12
34
56
78
910
11 12
12
34
56

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7.4.2 Installing the standard wiring
INFORMATION
Ifthepre-assembledconnectorsareused,thegripper,robotandSCMarewiredasstandard.
Withoutconnectors,thegripper,robotandSCMmustbereconguredinaccordancewiththeSCMinstallation
and operating instructions.
ÖTheSCMinstallationandoperatinginstructionscanbefoundinourdownloadarea.
PleasecontactZimmerCustomerServiceifyouhaveanyquestions.
7.4.3 Installing the SCM
7.4.3.1 Standard wiring
ÖThepinassignmentoftherobotDIOscanbefoundintheinstallationandoperatinginstructionsoftheUniversalRobot.
ÖThepinassignmentoftheSCMcanbefoundintheDDOC00734installationandoperatinginstructions.
ÖTheseinstallationandoperatinginstructionscanbedownloadedtogetherwiththeZG_IO_LINK_HMIsoftware.
1 ... 2 Greifer
POWER
DI
DO
24V
E|0
24V
E|1
24V
S|0
24V
S|1
Safety
12V
GND
ON
OFF
Remote
PWR
GND
24V
0V
Power
0V
24V
D|8
D|9
D|10
D|11
Digital Inputs
24V
CI0
24V
CI1
24V
CI2
24V
CI3
Congurable Inputs
24V
CI4
24V
CI5
24V
CI6
24V
CI7
0V
CO0
0V
CO1
0V
CO2
0V
CO3
Congurable Outputs
0V
CO4
0V
CO5
0V
CO6
0V
CO7
24V
DI0
24V
DI1
24V
DI2
24V
DI3
Digital Inputs
24V
DI4
24V
DI5
24V
DI6
24V
DI7
0V
DO0
0V
DO1
0V
DO2
0V
DO3
Digital Outputs
0V
DO4
0V
DO5
0V
DO6
0V
DO7
AG
A|0
AG
A|1
AG
AO0
AG
AO1
Analog
POWER DI0 - DI7 DO0 - DO7
DI4 - DI7
DI0 - DI3
DO4 - DO7
DO0 - DO3
TheeasiestwaytousethegripperwiththeComfortAppisbyusingthestandardwiring.
ThestandardwiringcorrespondstothestandardcongurationintheZimmerComfortURCapsoftwareandallowsforfast,
easyinstallationofthegripperontherobot.
However,itispossibletochangethestandardwiring.
OnereasonforchangingiswhentherobotDIOsarealreadyusedforadifferentexternalapplication.
AnotherreasonfordeviatingfromthestandardcongurationisiffullfunctionalityoftheSCMisrequiredandthereare
enoughavailableI/Osintherobotcabinetandthesegripperfunctionscanbeassigned.

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7.4.4 Pin assignment of the robot controller
►ConnecttheSCMtotherobotcontrollerwiththeveconnectors(labeled).
ÖTherobotmustbede-energizedforthis.
ÖTodothis,removetheoriginalconnectorsoftherobot.
►MounttheSCMintherobotcabinetwiththeadhesivestrips.
TherespectivegrippercannowbeconnectedtotheSCMusingtheincludedcable.
ÖThen,switchontherobottosupplytheSCMwithpower.
24V
E|0
24V
E|1
24V
S|0
24V
S|1
Safety
12V
GND
ON
OFF
Remote
PWR
GND
24V
0V
Power
0V
24V
D|8
D|9
D|10
D|11
Digital Inputs
24V
CI0
24V
CI1
24V
CI2
24V
CI3
Congurable Inputs
24V
CI4
24V
CI5
24V
CI6
24V
CI7
0V
CO0
0V
CO1
0V
CO2
0V
CO3
Congurable Outputs
0V
CO4
0V
CO5
0V
CO6
0V
CO7
24V
DI0
24V
DI1
24V
DI2
24V
DI3
Digital Inputs
24V
DI4
24V
DI5
24V
DI6
24V
DI7
0V
DO0
0V
DO1
0V
DO2
0V
DO3
Digital Outputs
0V
DO4
0V
DO5
0V
DO6
0V
DO7
AG
A|0
AG
A|1
AG
AO0
AG
AO1
Analog
POWER DI0 - DI7 DO0 - DO7
DI4 - DI7
DI0 - DI3
DO4 - DO7
DO0 - DO3

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7.4.4.1 Customer-specic wiring
Customer-specicwiringwithfullfunctionalityoftheSCMispossiblebyusingotherI/OsintheUniversalRobotscontrol
cabinetandattachingthemtothefreepinsoftheSCM.
ÖExpandsthenumberofworkpiecerecipestoupto15pieces.
INFORMATION
PleasecontactZimmerCustomerServiceifyouhaveanyquestions.
7.5 HMI/URCaps software download
EverystartZboxisdeliveredwithadigitalZdocumentincludingadownloadcode.
The"ZG_IO_LINK_HMI"softwareanditsdocumentationaswellastheZimmerComfortAppwithdocumentationand
programexamplescanbedownloadedviatheURLorQRcodebelow.
Carryoutthefollowingpoints:
• Installthesoftware/"ZG_IO_LINK_HMI"setuponaWindowsPC(Windows7orlater).
• Download"zimmerDigital-urcap"inthe"UR_Comfort_App"folderandcopytoaUSBstick.
http://cloud.zimmer-group.com/url/zimmerstarzur
Password:ZimmerStarZUR2020
7.6 Setting up the Ethernet connection
Onlythe"lower"Ethernetconnection(greenbox–gure,chapter7.4.1)isactiveandisconnectedtoacomputerforcong-
urationoftheSCM.
Thefactorysettinghereisasfollows:
• IPaddress:10.0.0.5
• Subnetmask:255.0.0.0
►Adjustyournetworkcardandchecktherewall.
Carryoutthefollowingsteps:
• ClickontheWindowssymbolonyourdesktop(bottomleft).
• Thenclickonthe"Settings"symbol.
ÖTheWindowssettingswindowopens.
• Clickon"NetworkandInternet."
ÖThenetworkstatusappears.
• Clickon"WindowsFirewall"or"NetworkandSharingCenter."
• "WindowsFirewall":
ÖSettingoftherewall.
ÖIndicateswhoandwhatisallowedtoaccessyournetworks.
►Clickononeofthethreeselectionoptions:
• Domainnetwork
• Privatenetwork
• Publicnetwork

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• "NetworkandSharingCenter"
ÖSettingofthenetwork.
►Clickon"Setupanewconnectionornetwork."
ÖTheconnectionoptionsappear.
►Clickon"Setupanewnetwork"andfollowtheinstructionsonyourPC.
7.7 Conguring the IO-Link gripper with the SCM
ConguretheIO-LinkgripperwiththeSCMinaccordancewiththefollowingchapter8.
AllworkpiecerecipesmustbetaughtintoguideZintheSCM.
However,atleastworkpiecerecipeno.1mustbeassignedwithataught-inworkpieceinSCM.

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8 Commissioning the SCM
IftheSCMiswiredcorrectly,thedesiredgrippersareconnectedandthevoltagesupplyisswitchedon,thedevicerst
starts up.
Forthisprocess,thePOWERLEDsrstbrieylightupgreen,thenstatus1/2ashonthebasemoduleaslongasthe
grippersarebeingsearchedfor(dependingonthelastsavedcongurationontheSCM).
8.1 Connecting with the SCM
ConnectthecomputertotheinstalledZimmerHMIsoftware"ZG_IO_Link_HMI"inversion2.0.1.22orlater.
Thethreecontrollevelsarelocatedatthetopleftinthesoftwarewindow:
• expertZ:Expertlevelwhereallgripperdatacanbeaccessed.
• guideZ:Congurationlevelwherethegrippercanbetaughttothedesiredworkpiece.
• monitorZ:Diagnosticandobservationlevelformonitoringthegripperduringoperation.

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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8.2 Selecting the gripper in guideZ mode
ClickonthedesiredgrippertostarttheguideZfunction.
ThefollowinggraphicshowsaGEH6000seriesgripperthatistaughttotheworkpiece.

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
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Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •+49 7844 9138 0 • +49 7844 9138 80 •www.zimmer-group.com
EN / 2020-11-30DDOC01095 / 0
8.3 Switching on the motor and referencing
IntheguideZprocess,progressisdisplayedbythewhitebarinthelowerareaofthewindow.
Ontherightinthewindow,thegreenpowersupplyLEDshowswhethertheactuatorvoltageisconnected.
OnlywhentheLEDlightsupgreeninthebottomrightofthewindowcanthe buttonbeusedtoproceedtothenext
step.
Inthiscase,thegrippermotorisstillswitchedoff.
ÖSwitchonthemotorwithoneofthetworeferencerunbuttons.
ÖThisalsoreferencesthegrippertowardstheoutsideorinside.
Ifthemotorisswitchedon,youcanjumptothenextstep.

INSTALLATION AND OPERATING INSTRUCTIONS: startZ Universal Robots
Zimmer GmbH •Im Salmenkopf 5 •77866 Rheinau, Germany •+49 7844 9138 0 • +49 7844 9138 80 •www.zimmer-group.com
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EN / 2020-11-30DDOC01095 / 0
8.4 Selecting the desired gripping direction
Selecttherequiredordesiredgrippingdirection(outsideorinsidegripping).
Dependingontheselection,thecorrespondingappropriateparametersaresetinthegripperautomatically.
Outside gripping Inside gripping
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