Zippity WASHINGTON ZP19049 User manual

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1
ASSEMBLY INSTRUCTIONS ZP19049
WWW.ZIPPITY-OUTDOOR.COM
VER. 020821
ZP19049
ASSEMBLY
INSTRUCTIONS
45 MIN
Approximate assembly me
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WASHINGTON
VINYL GATE KIT WITH
FENCE WINGS
½

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ASSEMBLY INSTRUCTIONS
ZP19049
kCheck the inside of the larger pieces in your box for other
materials packed inside.
kWhen assembling components, place on a non-abrasive
surface (i.e. shipping box) to avoid scratching.
kWe recommend an area approximately 5’x 8’ for
unobstructed assembling.
kYou should not need to use excessive force when assembling
components.
VISIT OUR WEBSITE FIRST,
SO WE CAN HELP YOU RIGHT AWAY!
Although great care has been taken to ensure proper packaging
and handling of this product, occasionally problems occur. If you

our website to order replacement parts. If you experience any
further trouble with your product, please contact our customer
service department.
parts.nychbrands.com
[e-mail]
704-892-5222 /877-234-6196
Customer service agents are available to take calls weekdays from 9am-
5pm EST. If you call outside of business hours, please leave a voicemail.
To help you quickly and accurately, please have reference item
number ZP19049
on page 4. It is helpful if you can provide the batch lot which is a
stamped number inside the box.

this product, we are happy to assist you with the process, so
please give us a call at 704-892-5222 / 877-234-6196.
If for some reason you need to return this product, please

return the product, you will need to iniate the return from the
company you originally purchased from.
GENERAL
INFORMATION
MISSING OR
DAMAGED PARTS?
NEED ASSEMBLY
HELP?
NEED TO
RETURN?
IMPORTANT

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ASSEMBLY INSTRUCTIONS ZP19049
2 in
16
in
21
in
12 in
12 in
Ground
3 in

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ASSEMBLY INSTRUCTIONS
ZP19049
STEP 1: LAY OUT MATERIALS
A
C
E
H I
FG
B
D
J
K
L
M
N
O
Post Cap (6)
Horizontal Top Rail (2)
1½” x 1½” x 12”
Gate Post (2)
⅞” x 1½” x 26½”
Gate Top Rail (1)
1½” x 1½” x 36¼”
(1)
1½” x 1½” x 36¼”
Post (4)
⅞” x 1½” x 41¼”
Picket (9)
#1(4) - ¼” x 1¼” x 24½”
#2(2) - ¼” x 1¼” x 22¾”
#3(2) - ¼” x 1¼” x 21¼”
#4(1) - ¼” x 1¼” x 20¾”
(2)
1½” x 1½” x 12”
Rail End Cap (12)
(10 installed, 2 loose)
Latch (1)
Hinge (2)
Corner Bracket (4)
¾” Self-Drilling Stainless
Steel Screw (40) (Bag A)
⅛” Black Self-Drilling
Stainless Steel Screw
(14) (Bag B)
¹⁄₁₆” Drill Bit (1)

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ASSEMBLY INSTRUCTIONS ZP19049
STEP 2: ASSEMBLE THE GATE FRAME
STEP 2.1
(H)(I) 
(B) onto the ends of the gate rails.
Gate boom rail has no picket holes on the underside of the rail.
A screw is not needed
here. This is where the
latch will be installed.
Tabs
Align holes
Slide (2) Gate Posts (E)
down into the top and

post tabs at the top. Align
the pre-drilled holes in the
gate posts with the top

the gate posts to the top

Self-Drilling Stainless Steel
Screws (M).

(L) against
a gate rail and gate post as shown

stainless steel screws into the gate

stainless steel screws into the gate
post. Repeat this process for the
other three internal corners.
H
B
I
E
STEP 2.2
STEP 2.3
M
L

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ASSEMBLY INSTRUCTIONS
ZP19049
STEP 3: INSTALL PICKETS AND POST CAPS
STEP 3.1
Insert the Pickets (G) through the

illustrated. The tab of the picket will

fully inserted.
(A)
down over the gate posts. The
post caps will lock into place
when fully inserted.
1
1
22
33
4
G
A
STEP 3.2

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ASSEMBLY INSTRUCTIONS ZP19049
STEP 4: INSTALL HINGE AND LATCH
STEP 4.1
Align the Hinges (K) on

rails as shown. Pre-drill
two holes on the face
of each rail. The holes

from the edge of the
gate rails. Fasten each

Self-Drilling Stainless
Steel Screws (N).
Align the Latch Finger (J) to the top gate rail and
pre-drill four holes into the gate rail as shown. Fasten


K
N
STEP 4.2
¼”
J

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ASSEMBLY INSTRUCTIONS
ZP19049
STEP 5: ASSEMBLE THE GATE WINGS
STEP 5.1
STEP 5.2
(C) and
(D). Orient the Posts
(F) as shown. Slide (2) posts down into the

pre-drilled holes on the posts and the rails

steel screws into the holes.
Insert a picket (numbered 1)
down through the horizontal
top rail and into the horizontal

the second gate wing.
Horizontal boom rail
has no picket hole on the
underside of the rail.
Tabs
Align
holes
Note the direcon of the stakes.
C
D
F

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ASSEMBLY INSTRUCTIONS ZP19049
STEP 6: INSTALL GATE WINGS INTO THE GROUND
STEP 6.1


rails as shown below.

hard, follow these steps illustrated below:
1.
2.
3. Use a block of wood to protect the top of the post and gently hammer each post into

39½”
36¾”
STEP 6.2
1 2 3

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ASSEMBLY INSTRUCTIONS
ZP19049
STEP 6.3
Oponal in hard ground:

1.

2.
with water as illustrated.
3. Push the fence posts into the holes.
1
2
3

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11
ASSEMBLY INSTRUCTIONS ZP19049
STEP 6.4
Level the assembled

compact dirt around
the base of each post
to strengthen the
unit.
Finish the assembly by pushing the post caps down over the top of the posts as illustrated. The post
caps will lock into place.
STEP 6.5

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ASSEMBLY INSTRUCTIONS
ZP19049
STEP 7.1
Align the hinges against the horizontal rails of the gate wing as shown. Mark and pre-drill two holes

Align the Latch Catch (J)

STEP 7: ATTACH GATE TO WINGS
STEP 7.2
J

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ASSEMBLY INSTRUCTIONS ZP19049
STEP 8: CONNECT GATE TO FENCE PANELS
STEP 8.1
(ZP19048). Connect the

the Washington Picket Fence Kit.

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ASSEMBLY INSTRUCTIONS
ZP19049
WWW.ZIPPITY-OUTDOOR.COM
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