zipwake S Series User manual

INSTALLATION GUIDE
DYNAMIC TRIM CONTROL SYSTEM
SERIES S
THE KIT BOX CONTAINS
SYSTEM OVERVIEW
TOOLS
Antifouling
Utility knife Hacksaw
Sealant WrenchFlat screwdriver
Bits screwdriver
Drill bits Hole saw
Power drill
Screw bits
Ø 2 mm (5/64”)
Ø 3 mm (1/8”)
Ø 3,5 mm (9/64”)
Ø 5 mm (3/16”)
Ø 19 mm (3/4’’)
Ø 76 mm (3’’)
T10
T20
T25
T30
WIRING DIAGRAM
Model Part No. Description
CP-S 2011238 CONTROL PANEL S WITH STANDARD CABLE 7 M
DU-S 2011239 DISTRIBUTION UNIT S WITH POWER CABLE 4 M
IT 300-S 2011232 INTERCEPTOR 300 S WITH CABLE 3 M & CABLE COVERS
IT 450-S 2011233 INTERCEPTOR 450 S WITH CABLE 3 M & CABLE COVERS
IT 600-S 2011234 INTERCEPTOR 600 S WITH CABLE 3 M & CABLE COVERS
IT750-S 2011235 INTERCEPTOR 750 S WITH CABLE 3 M & CABLE COVERS
EC1.5-M12 2011258 M12 EXTENSION CABLE 1.5 M
EC3-M12 2011259 M12 EXTENSION CABLE 3 M
EC5-M12 2011260 M12 EXTENSION CABLE 5 M
EC10-M12 2011261 M12 EXTENSION CABLE 10 M
SC7-M12 2011257 M12 STANDARD CABLE 7 M
CP-S ALU FRAME 2011281 CONTROL PANEL S ALU FRAME
CC-S 2011071 CABLE COVER S
SU-S 2011230 SERVO UNIT S WITH CABLE 3 M
IT300-S FRONT 2011252 INTERCEPTOR 300 S FRONT
IT450-S FRONT 2011253 INTERCEPTOR 450 S FRONT
IT600-S FRONT 2011254 INTERCEPTOR 600 S FRONT
IT750-S FRONT 2011255 INTERCEPTOR 750 S FRONT
GPU 2011240 GLOBAL POSITIONING UNIT WITH CABLE 5 M & MOUNT KIT
SERIES S
ACCESSORIES AND SPARE PARTS
EXTERNAL GPS (GPU)
POWER SUPPLY (12-32 V DC)DISTRIBUTION UNIT (DU-S)
INTERCEPTOR DISTRIBUTION UNIT
CONTROL PANEL
S
I
KA
13 mm (33/64”)
27 mm (11/16”)
EXTRA CONTROL PANEL (CP-S)MAIN CONTROL PANEL (CP-S)
To NMEA 2000 backbone
(optional GPS source)
Ignition
switch
Battery
Max total cable length (6 m)
(standard + extension cable)
15(b)
Connect to Key sense input
on the Control panel
Ignition
switch
15(b)
Connect to Key sense input
on the Control panel
Main
switch
15A Fuse
STARBOARD PORT
Port
Interceptor 1
Port
Interceptor 2
Starboard
Interceptor 2
Port
Interceptor 3
Starboard
Interceptor 3
Starboard
Interceptor 1
The external GPS
can be connected
to any Control panel
Transom inside view
Extension cable
(optional)
Extension cable
(optional)
Extension cable
(optional)
Standard cable (7 m)
Extension cable
(optional)
(1,5 m)
(3 m)
(5 m)
(10 m)
(1,5 m)
(3 m)
(5 m)
(10 m)
(1,5 m)
(3 m)
(5 m)
(10 m)
(1,5 m)
(3 m)
(5 m)
Extension cable
(optional)
(1,5 m)
(3 m)
Standard cable (7 m)
GPS cable (5 m)
Power cable
(4 m)
(3 m)
(3 m)
(3 m) (3 m)
(3 m)
(3 m)
Ignition switch
Distribution unit External GPS
NMEA 2000 networkExtra Control panel
Copyright © 2015 Zipwake AB, Sweden.All rights reserved. P1A, April 2015, English

Hold:
13 mm (33/64”) wrench
Tighten:
27 mm (1 1/16”) wrench
15 Nm (11 lb-ft)
Hold:
13 mm (33/64”) wrench
Place the cable
in the clip
Tighten:
27 mm (1 1/16”) wrench
15 Nm (11 lb-ft)
1 MOUNTING OPTIONS 2 PREPARE THE TRANSOM 3 INSTALL THE BACK PLATES 1 ROUTE CABLES
2 PREPARE THE DASH
1 MOUNT THE DISTRIBUTION UNIT
2 CONNECT THE DISTRIBUTION UNIT
PROPELLER CLEARENCE
THRU-HULL CABLE FITTINGS ENSURE A FLAT SURFACE FOR EACH INTERCEPTOR
DRILLING TEMPLATE
A. REMOVE THE SERVO UNIT IF A CONCEALED THRU-
HULL FITTING WILL BE USED AND CONTINUE TO
STEP B. IF NOT, GO STRAIGHT TO STEP B
Extra Control panel
Flybridge (optional)
External GPS
(optional)
Distribution unit Standard cable (7m)
Extension cable (optional)
Main Control panel
Main bridge
Ignition switch
Distribution unit External GPS
NMEA 2000 networkExtra Control panel
B. MOUNT THE BACK PLATE
ALLOWED SPRAY RAIL OVERLAP
CONVEX BOTTOM CURVATURE
CONCAVE BOTTOM CURVATURE
DD/4
Min 3 mm
Max 5 mm
D/2
Depending on preference, the Interceptors can be mounted with thru-hull
cable fittings above waterline (A) or below concealed behind the
Interceptors (B).
If the boat has an outboard engine or sterndrive, the Interceptors must be
mounted with clearance to the propeller(s).
The transom must be relatively flat where the Interceptors are mounted to
ensure that they work properly.
Place two straightedges under the bottom parallel to the
boat’s centerline. When the drilling template is placed on the
straightedges and pressed against the transom, it will have
the right position for the Interceptors. Fix the template on
the transom with tape.
Start mounting the Interceptors as far outward as possible, although well
inside the transom. Continue inwards when installing multiple Interceptors.
0 -15°
Max 2 mm (0,08’’)
between parallel
planes
INTERCEPTOR
INTERCEPTOR
CONTROL PANEL
CONTROL PANEL
DISTRIBUTION UNIT
4BINSTALL CONCEALED THRU-HULL
FITTINGS UNDER THE WATERLINE
5 INSTALL THE INTERCEPTOR FRONTS
6 PAINT THE INTERCEPTORS WITH
ANTIFOULING
4 FIRST TIME START
3 MOUNT THE CONTROL PANEL
Press and hold the POWER/MENU button
until the Zipwake logo appears on the
display and follow the steps on the screen.
The Trim Control System may affect the
course keeping of your boat. Always pay
close attention to steering the boat.
ATTENTION
OK
Main Bridge
Version 1.2
Series S
1. Drill pilot holes
2. Remove the template
3. Dril holes
1. Pilot hole Ø 3 mm (1/8’’)
2. Hole saw Ø 19 mm (3/4’’)
1. Pilot hole Ø 3 mm (1/8’’)
2. Hole Ø 5 mm (3/16’’)
Mount the Distribution unit inboard where it is easy to connect it to both
interceptors and power supply (battery) e.g. the engine room or other
suitable compartment.
NOTE!
The maximum cable length (including extra cable) from an interceptor to
the Distribution unit is 6 meters.
NOTE!
Detailed wiring diagram is available on the other side of this folder.
Refer to the Operator´s Manual for detailed
information on how to set up and operate
the system.
1. Turn the Roll wheel clockwise
2. Port side Interceptor(s) should
move out.
3. Reverse direction for starboard.
IMPORTANT
Always use the controls to move the
Inteceptor blades. Never force the
Interceptor blades by hand.
The Control panel must be mounted within certain angles relative to the
boat’s axes for the built-in sensors to deliver reliable outputs.
Locate a free area on the dash suitable for mounting the Control panel.
Use the Control panel’s template as a guide to see if it will fit next to other
instruments.
NOTE!
0,5 m safe distance to magnetic compass.
Connect the cables on the back of the Control panel.
SET UP THE SYSTEM
VERIFY FUNCTION ON SHORE
Route the cables between the Control panel(s), the Distribution unit, and
optional eqipment. Use optional extension cables if necessary.
Detailed wiring diagram is available on the other side of this folder.
Ø 2 mm (5/64’’)
1. Pilot hole Ø 3 mm (1/8’’)
2. Hole saw Ø 76 mm (3’’)
T25 (ST 4,8x38)
Ø 3.5 mm (9/64’’)
Port Interceptor
SIKA
Interceptor
Interceptor 1
Control panel
Power cable
Interceptor 1Interceptor
pairs 2 & 3
NOTE! The system allows an unpaired Interceptor mounted on the center
of the transom. A center mounted Interceptor should always be connected
to port side 2 or 3 to work properly.
InterceptorTransom
inside view
Starboard Port
Snap on the frame
1
1
1
2
2
1
1
5
6
2
4
3
2
2
3
A
B
1
2
Waterline
4AINSTALL THRU-HULL FITTINGS
ABOVE THE WATERLINE
1. Pilot hole Ø 3 mm (1/8’’)
2. Hole saw Ø 19 mm (3/4’’)
Ø 5 mm (3/16’’)
1
2
3
8
4
6
5
7
Cable cover:
T20 (ST 4,2x25)
9
10
11
SIKA
300 S:
450 S:
600 S:
750 S:
x6
x10
x14
x18
Apply sealant
300 S:
450 S:
600 S:
750 S:
x6
x10
x14
x18
GRP hull: T30 (ST 6,3x38)
Metal hull: Machine screws
(not included)
Apply antifouling
Best tool
Spray
2nd Best tool
Roller
Remove excessive antifouling
when the paint is dry
Run a thin knife or
spatula along the blades
to ascertain unrestrained
blade motion.
SIKA
Apply sealant
Drill holes for the cable cover
Use the cover as a drill template
Ø 3 mm (1/8’’)
Drill holes for the cable cover
Use the cover as a drill template
SIKA
Apply sealant
Extension
(optional)
Cable cover
(standard)
Interceptor
Place the cable cover on top of
the Interceptor and cut it to desired
length with a hacksaw.
If neccessary use the extension and
cut it to desired length.
~5 mm
SIKA
Apply sealant
SIKA
Apply sealant (x3)
Flush mount option: refer to www.zipwake.com for drawing and 3D model.
Drill holes (x4)
Drill hole
Drill holes for the Interceptors
Max total cable length (6 m)
(standard + extension cable)
(3 m) (3 m)
(1,5 m)
(3 m)
180 mm (7,1”)
Battery
Top view
Main
switch
15A Fuse
1. Drill holes (x2)
2. Fasten screws (x2)
Max
5˚
Max
5˚
90˚
135˚
45˚
0˚
300 S:
450 S:
600 S:
750 S:
x6
x10
x14
x18
Control panel:
T10 (ST 2,9x19)
Prepare the cables
Route the standard and
optional cables
Interceptor front: T30
5 Nm
(3,7 lb-ft)
300 S:
450 S:
600 S:
750 S:
x6
x10
x14
x18
Thru-hull cover:
T30 (ST 6,3x38)
Remove back plug
Remove Servo unit: T25
Servo unit: T25
2 Nm
(1,5 lb-ft)
H = 30 mm
H
Not Ok! Ok!