Zmartgear ZMG060 User manual

Zmartgear
EV charger
16A 230V
ZMG060
WARNING!
only use 6A in regular
household power outlets

1.1 Product Appearance ............................................................................... 5
1.2 Reference Standard ................................................................................. 6
1.3 Product Specification .............................................................................. 6
1.4 Product Packing ......................................................................................... 7
1.5 Charging Principle .................................................................................... 7
2.1 Environmental Performance .............................................................. 8
2.2 Electrical Properties ................................................................................ 8
2.3 Mechanical Properties .......................................................................... 9
2.4 Product Function ...................................................................................... 9
After Sale service .............................................................................................. 13
Safety Guidance
...................................... 10
Product Overview
Technology Index
Instructions and Status Display
MENU

1.1 Product Appearance ............................................................................... 5
1.2 Reference Standard ................................................................................. 6
1.3 Product Specification .............................................................................. 6
1.4 Product Packing ......................................................................................... 7
1.5 Charging Principle .................................................................................... 7
2.1 Environmental Performance .............................................................. 8
2.2 Electrical Properties ................................................................................ 8
2.3 Mechanical Properties .......................................................................... 9
2.4 Product Function ...................................................................................... 9
After Sale service .............................................................................................. 13
Safety Guidance
...................................... 10
Product Overview
Technology Index
Instructions and Status Display
MENU

Safety Guidance
●Persons who install and use chargers must observe the
principles and regulations to ensure safety. Before using charger,
the electrical infrastructure should be checked by qualified
electrician for suitability. Electrical infrastructure must comply
with the charger specifications.
●Before turning on the unit, make sure that the unit is properly
grounded to avoid unnecessary accidents.
●Do not use wire extentions or adapter/convertors.
●Before charging always carry out a visual inspection for
damage. The contact area of the charging plug should be free
from dirt and moisture, the charging cable should not have cuts
or abrasions of the insulation and the cable outlet of the charger
must be checked to ensure that it is firmly seated.
●Unauthorised modifications, changes or repair of the charger is
strictly prohibited and it leads the immediate exclusion of the
warranty.
●The charger must not be used in the vicinity of volatile gases or
flammable objects.
●Strictly forbidden for children to touch or use the device. Do not
let children get close when using it.
●Disconnect the charger only by the plug and not by the cable.
●Do not disconnect the charger during the charging.
●Only remove the charging label by the plug and not by the cable
of the power outlet.
●Only change the accessory adapters when the power supply is
disconnected.
●Stop using the device immediately when charging failure or
abnormality occurs.Strictly forbidden to use the equipment in
thunder and lightning weather.
Protect from moisture, rain, sunlight and corrosive environment.
Strictly forbidden to submerge AC charging device in water.
This product is only used for charging electric vehicles, not for other
purposes.
Product Overview
Zmargear portable EV charger is a household charging device for
electric vehicles. Its appearance is shown in Figure 1 and its
plug options is shown in Figure 2. The product meets the
requirements of IEC 61851-1:2017 and IEC/EN 62752:2016 Mode 2 AC
charging system. One end is an AC charging connector that
meets EN 62196-2:2017 and SAE J1772, the middle is an control box
on the cables, and the other end is a power plug.

Safety Guidance
●Persons who install and use chargers must observe the
principles and regulations to ensure safety. Before using charger,
the electrical infrastructure should be checked by qualified
electrician for suitability. Electrical infrastructure must comply
with the charger specifications.
●Before turning on the unit, make sure that the unit is properly
grounded to avoid unnecessary accidents.
●Do not use wire extentions or adapter/convertors.
●Before charging always carry out a visual inspection for
damage. The contact area of the charging plug should be free
from dirt and moisture, the charging cable should not have cuts
or abrasions of the insulation and the cable outlet of the charger
must be checked to ensure that it is firmly seated.
●Unauthorised modifications, changes or repair of the charger is
strictly prohibited and it leads the immediate exclusion of the
warranty.
●The charger must not be used in the vicinity of volatile gases or
flammable objects.
●Strictly forbidden for children to touch or use the device. Do not
let children get close when using it.
●Disconnect the charger only by the plug and not by the cable.
●Do not disconnect the charger during the charging.
●Only remove the charging label by the plug and not by the cable
of the power outlet.
●Only change the accessory adapters when the power supply is
disconnected.
●Stop using the device immediately when charging failure or
abnormality occurs.Strictly forbidden to use the equipment in
thunder and lightning weather.
Protect from moisture, rain, sunlight and corrosive environment.
Strictly forbidden to submerge AC charging device in water.
This product is only used for charging electric vehicles, not for other
purposes.
Product Overview
Zmargear portable EV charger is a household charging device for
electric vehicles. Its appearance is shown in Figure 1 and its
plug options is shown in Figure 2. The product meets the
requirements of IEC 61851-1:2017 and IEC/EN 62752:2016 Mode 2 AC
charging system. One end is an AC charging connector that
meets EN 62196-2:2017 and SAE J1772, the middle is an control box
on the cables, and the other end is a power plug.

1.1 Product Appearance 1.2 Reference Standard
1.3 Product Specification
Figure 1: Portable EV charger
NO.
1
2
3
4
Standard No.
IEC 61851-1:2017
IEC/EN 62752：2016
EN 62196-2:2017
SAE-J1772-2017
Statement
Subject
Item No.
Product
Specification
Specification
TS-PEC-002
Portable EV Charger
Power plug Schuko / UK / AU / NEMA / CEE or customized
Power side cable L1 Length 1000 mm,Specification 3*2.5mm²/3*6mm²
16/32A,TYPE1/2,Meet EN 62196-2:2017/SAE_J1772-2017
5.5M or customized
IEC 61851-1:2017 &IEC / EN 62752：2016
Control box size: 255mm（H）x109mm(W)x55mm(D)
Control box on cable
Car side cable L2 Length：4500mm or customized
SIZE：3*2.5mm²+2*0.5mm²/3*6mm²+2*0.5mm²
Car side plug
Total cable Length
Weight
Note：Actual size is subject to the actual product
≤3.6kg
Electric vehicle conductive charging system
– Part 1: General requirements
In-cable control and protection device for mode 2
charging of electric road vehicle (IC-CPD)
SAE Electric Vehicle and Plug in Hybrid Electric Vehicle
Conductive Charge Coupler
Plugs, socket-outlets, vehicle connectors and vehicle
inlets –Conductive charging of electric vehicles – Part 2:
Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories

1.1 Product Appearance 1.2 Reference Standard
1.3 Product Specification
Figure 1: Portable EV charger
NO.
1
2
3
4
Standard No.
IEC 61851-1:2017
IEC/EN 62752：2016
EN 62196-2:2017
SAE-J1772-2017
Statement
Subject
Item No.
Product
Specification
Specification
TS-PEC-002
Portable EV Charger
Power plug Schuko / UK / AU / NEMA / CEE or customized
Power side cable L1 Length 1000 mm,Specification 3*2.5mm²/3*6mm²
16/32A,TYPE1/2,Meet EN 62196-2:2017/SAE_J1772-2017
5.5M or customized
IEC 61851-1:2017 &IEC / EN 62752：2016
Control box size: 255mm（H）x109mm(W)x55mm(D)
Control box on cable
Car side cable L2 Length：4500mm or customized
SIZE：3*2.5mm²+2*0.5mm²/3*6mm²+2*0.5mm²
Car side plug
Total cable Length
Weight
Note：Actual size is subject to the actual product
≤3.6kg
Electric vehicle conductive charging system
– Part 1: General requirements
In-cable control and protection device for mode 2
charging of electric road vehicle (IC-CPD)
SAE Electric Vehicle and Plug in Hybrid Electric Vehicle
Conductive Charge Coupler
Plugs, socket-outlets, vehicle connectors and vehicle
inlets –Conductive charging of electric vehicles – Part 2:
Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories

Five-layer corrugated carton packaging is used to fit the charger
measured 410mm（L）x 350mm（W）x 80 mm（H）for 1 pc.
Outer package 1 PCS/CTN（425mm x 365mm x 95mm）or 7
PCS/CTN（600mm x 435mm x 410mm）.
1.4 Product Package Technology Index
2.1 Environmental Performance
1.5 Charging Principle
Figure 2: Charging Principle
Figure 3: CP signal control
Note : ①According to IEC 61851-1：2017, high level maximum
error ± 1V;
Charging
status
Article
Working temperature
Storage temperature
Working humidity
-30℃~~60℃
-40℃~~70℃
5%~~95%，No condensation
Control box IP67
Plug on car（Unconnected）IP54
Plug on car（connected）IP55
≤2000m
MEET IEC/EN 62752:2016
80kPa~101kPa
MEET IEC/EN 62752:2016
Specification
Note：Avoided being used in the environment of corrosive liquids, flammable dust,
strong corrosive environment.
IP level
Altitude
Salt spray test
Atmospheric pressure
Temperature and humidity cycle
2.2 Electrical Properties
Article
Rated voltage
Operating Voltage
Rated frequency
Rated current
254V AC
120/230V
50/60Hz
16/32A
IEC/EN 62752:2016
Type A+DC(Type B)
＞10MΩ
Duty Ratio
Frequency
53.3%
1000Hz
AC leakage
DC leakage
30mA
6mA
Specification
Control Pilot
Leakage Protection
Insulation Resistance
S2
CP signal
voltage①
Explanation
Successful
charging or not
No
Yes
Yes
disconnect
disconnect
connect
No
No
Yes
12±1V
9±1V
6±1V
Fail to connect to
the vehicle
S1 switches to the PWM
connected state,
and R3 is detected.
Both OBS and power
supply are in
working condition
Status1
Status2
Status3
Charging
connection
connected or not

Five-layer corrugated carton packaging is used to fit the charger
measured 410mm（L）x 350mm（W）x 80 mm（H）for 1 pc.
Outer package 1 PCS/CTN（425mm x 365mm x 95mm）or 7
PCS/CTN（600mm x 435mm x 410mm）.
1.4 Product Package Technology Index
2.1 Environmental Performance
1.5 Charging Principle
Figure 2: Charging Principle
Figure 3: CP signal control
Note : ①According to IEC 61851-1：2017, high level maximum
error ± 1V;
Charging
status
Article
Working temperature
Storage temperature
Working humidity
-30℃~~60℃
-40℃~~70℃
5%~~95%，No condensation
Control box IP67
Plug on car（Unconnected）IP54
Plug on car（connected）IP55
≤2000m
MEET IEC/EN 62752:2016
80kPa~101kPa
MEET IEC/EN 62752:2016
Specification
Note：Avoided being used in the environment of corrosive liquids, flammable dust,
strong corrosive environment.
IP level
Altitude
Salt spray test
Atmospheric pressure
Temperature and humidity cycle
2.2 Electrical Properties
Article
Rated voltage
Operating Voltage
Rated frequency
Rated current
254V AC
120/230V
50/60Hz
16/32A
IEC/EN 62752:2016
Type A+DC(Type B)
＞10MΩ
Duty Ratio
Frequency
53.3%
1000Hz
AC leakage
DC leakage
30mA
6mA
Specification
Control Pilot
Leakage Protection
Insulation Resistance
S2
CP signal
voltage①
Explanation
Successful
charging or not
No
Yes
Yes
disconnect
disconnect
connect
No
No
Yes
12±1V
9±1V
6±1V
Fail to connect to
the vehicle
S1 switches to the PWM
connected state,
and R3 is detected.
Both OBS and power
supply are in
working condition
Status1
Status2
Status3
Charging
connection
connected or not

1) If you need to use the scheduled
charging function, press the button
for 3 seconds to enter the scheduled
charging interface when it’s in
standby status. Also press button for 3 seconds to exit the
scheduled charging interface.
2)After entering the scheduled charging interface, press the button
once to reserve one hour, and accept Max 8hours scheduled time .
After confirming the appointment time, stop the button operation
and the system will automatically enter the countdown state. Then
insert the plug to the vehicle to wait charging .
3)If you need to terminate the appointment status, pull out the
power supply and power on again!
2.3 Mechanical Properties Instructions and Status Display
The operation steps are as follows:
Step 1: Connect with the power, the control box starts to be
energized, the blue light bar is always on, and the screen will
display the gear and status.
Step 2: Press the “Ampere button” to set charging current.
Step 3: Schedule charging function
Article Specification
CEE 16/32A PLUG
AC charging plug
Control box
EV Charging Plug
EV Charging Cable
5000 times
10000 times
Meet: UL94 LV: V-0
Meet: UL94 LV: V-0
Meet: UL1581 LV: VW-1
Meet: IEC/EN 62752:2016
Meet: IEC/EN 62752:2016
Meet: IEC/EN 62752:2016
Life of plug-in
and plug-out
Flammability
EV rolling test
Cable Deflection
Drop
Note：Plug-in and plug-out test is under no-load condition
2.4 Product Function
SpecificationArticle
Output current
Leakage Protection（AC 30mA+DC 6mA）
Under voltage protection
Over voltage protection
Over temperature protection
Over current protection
Short circuit protection
Screen display
Schedule charging
Surge protection
EFT
6A/8A/10A/13A/16A/20A/32A
Support
Support
Support
Support
Support
Support
Support
Support
Support
Support
Ampere button
Countdown

1) If you need to use the scheduled
charging function, press the button
for 3 seconds to enter the scheduled
charging interface when it’s in
standby status. Also press button for 3 seconds to exit the
scheduled charging interface.
2)After entering the scheduled charging interface, press the button
once to reserve one hour, and accept Max 8hours scheduled time .
After confirming the appointment time, stop the button operation
and the system will automatically enter the countdown state. Then
insert the plug to the vehicle to wait charging .
3)If you need to terminate the appointment status, pull out the
power supply and power on again!
2.3 Mechanical Properties Instructions and Status Display
The operation steps are as follows:
Step 1: Connect with the power, the control box starts to be
energized, the blue light bar is always on, and the screen will
display the gear and status.
Step 2: Press the “Ampere button” to set charging current.
Step 3: Schedule charging function
Article Specification
CEE 16/32A PLUG
AC charging plug
Control box
EV Charging Plug
EV Charging Cable
5000 times
10000 times
Meet: UL94 LV: V-0
Meet: UL94 LV: V-0
Meet: UL1581 LV: VW-1
Meet: IEC/EN 62752:2016
Meet: IEC/EN 62752:2016
Meet: IEC/EN 62752:2016
Life of plug-in
and plug-out
Flammability
EV rolling test
Cable Deflection
Drop
Note：Plug-in and plug-out test is under no-load condition
2.4 Product Function
SpecificationArticle
Output current
Leakage Protection（AC 30mA+DC 6mA）
Under voltage protection
Over voltage protection
Over temperature protection
Over current protection
Short circuit protection
Screen display
Schedule charging
Surge protection
EFT
6A/8A/10A/13A/16A/20A/32A
Support
Support
Support
Support
Support
Support
Support
Support
Support
Support
Ampere button
Countdown

Step 4: Connect the vehicle and insert the plug into the vehicle
socket. The control panel will automatically detect the connection
status of the vehicle. After the connection is successful, the
connection indicator (green) will be turned on and kept constant,
and the screen will display the insertion status.
Step 5: Start charging and establish communication with the
vehicle. Vehicles confirm the control box on the cable by detecting
the duty ratio of PWM signal Maximum power current, charge
indicator (green) breathing, screen will switch cycle display power,
electricity, temperature and charging time.
Step 6: Monitoring the charging process. During the charging
process, the current, leakage current and temperature of the
cable control box during charging process are monitored. If a
fault occurs, the cable control box cuts off the power supply, stops
charging, the indicator (red) flickers, and the screen will display
the fault name.
Step 7: Charging is over. The control box on the cable cuts off the
power supply and stops charging. Disconnect the power plug
from the outlet (socket). Disconnect the plug from the vehicle inlet.
LCD Status
LCD display instruction
Waiting for charging indicator
Connection indicator
Charging indicator
Fault notification
Status of Standby
Statue of Connecting
Status of charging
Blue light is on constantly
Green light is on constantly
Green light breathes
Red light flashes
Real time current
Real time voltage
Power consumed
Charging time or
scheduled time
Charging status
Thermometer Icon
Temperature
The Max working
current
Real time current
Real time voltage
Power consumed
Charging time or
scheduled time
Charging status
Thermometer Icon
Temperature
The Max working
current
Real time current
Real time voltage
Power consumed
Charging time or
scheduled time
Charging status
Thermometer Icon
Temperature
The Max working
current

Step 4: Connect the vehicle and insert the plug into the vehicle
socket. The control panel will automatically detect the connection
status of the vehicle. After the connection is successful, the
connection indicator (green) will be turned on and kept constant,
and the screen will display the insertion status.
Step 5: Start charging and establish communication with the
vehicle. Vehicles confirm the control box on the cable by detecting
the duty ratio of PWM signal Maximum power current, charge
indicator (green) breathing, screen will switch cycle display power,
electricity, temperature and charging time.
Step 6: Monitoring the charging process. During the charging
process, the current, leakage current and temperature of the
cable control box during charging process are monitored. If a
fault occurs, the cable control box cuts off the power supply, stops
charging, the indicator (red) flickers, and the screen will display
the fault name.
Step 7: Charging is over. The control box on the cable cuts off the
power supply and stops charging. Disconnect the power plug
from the outlet (socket). Disconnect the plug from the vehicle inlet.
LCD Status
LCD display instruction
Waiting for charging indicator
Connection indicator
Charging indicator
Fault notification
Status of Standby
Statue of Connecting
Status of charging
Blue light is on constantly
Green light is on constantly
Green light breathes
Red light flashes
Real time current
Real time voltage
Power consumed
Charging time or
scheduled time
Charging status
Thermometer Icon
Temperature
The Max working
current
Real time current
Real time voltage
Power consumed
Charging time or
scheduled time
Charging status
Thermometer Icon
Temperature
The Max working
current
Real time current
Real time voltage
Power consumed
Charging time or
scheduled time
Charging status
Thermometer Icon
Temperature
The Max working
current

Product warranty does not include the following：
1. All man-made damage or damage to transport.
2. Users and unauthorized service agencies to dismantle and repair
their own products.
3. Demolition of the standard, the use of improper use, such as
damage caused by the appearance of the product.
4. In the non-product under the provisions of the work environment
caused by the failure or damage, including beyond the workload.
5. Due to improper custody of the user caused by the failure and
damage.

Product warranty does not include the following：
1. All man-made damage or damage to transport.
2. Users and unauthorized service agencies to dismantle and repair
their own products.
3. Demolition of the standard, the use of improper use, such as
damage caused by the appearance of the product.
4. In the non-product under the provisions of the work environment
caused by the failure or damage, including beyond the workload.
5. Due to improper custody of the user caused by the failure and
damage.

Zmartgear
EV charger
16A 230V
ZMG060