Zmotion XPLC3264E User manual

XPLC3264E Controller Hardware
Manual
Version 1.1

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Copyright statement
The copyright of this manual belongs to Shenzhen
Zhengshen Technology Co., Ltd. Without the written
permission of Zhengshen, no one can reprint, translate
and copy any content in this manual.
Refer to the ZBASIC software manual for detailed
information about the ZMC controller software and the
introduction and routines of each instruction.
The information in this manual is for reference only. Due
to improvements in design and functionality, Zhengsport
reserves the right to make the final interpretation of this
document! The content is subject to change without notice!
Pay attention to safety when debugging the

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machine! Please be sure to design an effective
safety protection device in the machine, and add an
error handling program to the software, otherwise
the loss caused by the company is not obliged or
liable.

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table of Contents
XPLC3264E Controller Hardware Manual 1........................................
Chapter One Introduction 1....................................................
1.1 Connection configuration 1............................................
1.2 Installation and programming 2........................................
1.3 Product Features 2....................................................
Chapter two Hardware description 3............................................
2.1 XPLC3264E Model specification 3.......................................
2.2 XPLC3264E4............................................................
2.2.1 Power / CAN Interface signal: 5.................................
2.2.2 RS232 Interface signal: 5.......................................
2.2.3 RS485 Interface signal: 6.......................................
2.2.4 General input signal: 6.........................................
2.2.4.1 Input 0-7: 6..............................................
2.2.4.2 Input 8-15: 7.............................................
2.2.4.3 Input 16-23: 7............................................
2.2.4.4 Input 24-31 / Encoder signal: 7...........................
2.2.5 Output 1-2 / IO Power signal 8..................................
2.2.6 Output 3-4 / axis pulse signal 9................................
2.2.7 Wiring method 10................................................
2.2.8 ADDA Signal 10..................................................
third chapter Expansion module 11.............................................
3.1 Expansion module CAN Bus, input and output, power wiring reference: 11
Chapter Four FAQ 12...........................................................
chapter Five Hardware installation 13.........................................

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Chapter One Introduction
ZMC is short for ZMotion motion controller. ZMotion motion
controller can be used in various occasions where offline or online
operation is required.
ZMC supports up to 12-axis linear interpolation, arbitrary
circular interpolation, spatial circular, helical interpolation,
electronic cam, electronic gear, synchronous following, virtual axis
setting, etc.
ZMC supports multi-task running at the same time, at
the same time it can be directly simulated on the PC.
XPLC is a product of ZMC motion controller
integrated ladder diagram and configuration software.
1.1 Connection configuration
Typical connection configuration diagram
The XPLC motion controller supports Ethernet, USB, CAN, 485 and
other communication interfaces. Each expansion module can be
connected through the CAN bus to expand the number of input / output
points or motion axes (120 ohm resistors need to be connected in
parallel at both ends of the CAN bus).
XPLC motion controller supports U disk to save or read data.

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1.2 Installation and programming
ZDevelop development environment
The XPLC controller is programmed through the ZDevelop development
environment. ZDevelop is a very convenient programming, compilation
and debugging environment. ZDevelop can establish a connection with
the controller via serial port, 485, USB or Ethernet.
Application programs can be developed using VC, VB, VS, C ++
Builder, C #, and other software. When debugging, you can connect
ZDevelop software to the controller at the same time, and the dynamic
library zmotion.dll is needed when the program runs
XPLC programming can use ZBasic language and ladder diagram,
and multiple programs can run simultaneously.The ladder
diagram and configuration software of XPLC need to use
ZDevelopv2.68 or above.
1.3 Features
●Up to 32-axis motion control.
●The fastest refresh cycle of EtherCAT is 2ms.
●Pulse output mode: direction / pulse or double pulse.
●Support encoder position measurement, can be configured as handwheel input

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mode.
●Maximum output pulse frequency of each axis 500kHz
●by CAN bus,Can be expanded up to 512 isolated input or output ports.
●Axis positive / negative limit signal port / origin signal port can be
configured as any input port at will.
●The maximum output current of OUT28-31 output port can reach 300mA, which
can directly drive some solenoid valves.

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●Support up to 16-axis linear interpolation, arbitrary circular
interpolation, helical interpolation.
●Support electronic cam, electronic gear, position latch, synchronous
follow, virtual axis and other functions.
●stand by ZBasic multi-file multi-task programming.
●A variety of program encryption means to protect customers' intellectual
property rights.
Chapter two Hardware description
This article XPLC3264E is the general name of XPLC1664E / XPLC2464E and
other controllers. All the controllers of this series have the same wiring and
size.
2.1 XPLC3264E Model Specifications
XPLC1664E XPLC2464E XPLC3264E
Number of
basic axes
16 twenty four 32
Maximum number
of axes
32 32 32
Basic axis
type
EtherCAT + pulse axis
total 16
, 2 encoder shafts
EtherCAT + pulse axis
total 24
, 2 encoder shafts
EtherCAT + pulse axis
total 32
, 2 encoder shafts
Number of
internal IO
32 in 32 out
(communicating with
axis signal
use)
32 in 32 out
(communicating with
axis signal
use)
32 in 32 out
(communicating with
axis signal
use)
Internal DA 2AD / 2DA 2AD / 2DA 2AD / 2DA
Maximum number
of expansion
IO
512 in 512 out 512 in 512 out 512 in 512 out
Up to AD / DA 256 channels AD, 128
channels DA
256 channels AD, 128
channels DA
256 channels AD, 128
channels DA
Number of
pulses
32 32 32
Encoder bits 32 32 32
Speed
acceleration
number
32 32 32
Pulse rate 500Khz 500Khz 500KHz
Motion buffer
for each axis
128 128 32

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number
Array space 160000 160000 160000
VR number 1024 1024 1024
Program space 2MByte 2MByte 2MByte
Flash space 128MByte (1000
blocks)
128MByte (1000
blocks)
8MByte (128 blocks)
power input 24V DC input, IO24V
output
Into.
24V DC input, IO24V
output
Into.
24V DC input, IO24V
output
Into.
Communication
Interface
RS232, RS485, network
port CAN
RS232, RS485, network
port CAN
RS232, RS485, network
port CAN
Dimensions 219 * 135 219 * 135 219 * 135

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2.2 XPLC3264E
XPLC3264E has an EtherCAT interface and can connect
32 bus axes. XPLC3264E has 8 single-ended pulse
axes and 2 single-ended encoders.
XPLC3264E comes with 32 general-purpose input ports and 32 general-purpose
output ports (common for pulse and output. Common for encoder and input).
XPLC3264E has one RS232 serial port, one RS485, one network
port, and one U disk interface. XPLC3264E has a CAN bus
interface, which supports the connection of expansion modules
through the ZCAN protocol. XPLC3264E supports 2 AD and 2 DA

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(0-10V).

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2.2.1 Power / CAN interface signal:
Pin
number
name Explanation
1 GND Internal power
ground
2 CANL CAN differential
data
3 EARTH /
SHIELD
Safety ground /
shield
4 CANH CAN differential
data +
5 + 24V Internal power
supply 24V input
Please separate the internal power supply 24V and external IO power supply 24V,
especially in the case of serious electromagnetic interference on site,
Two must be used 24V power supply, or a power supply that can provide two
isolated 24V outputs; when the touch screen is connected through a serial port,
the power supply of the touch screen is provided by the internal power supply
24V.
For communication quality, please use twisted-pair shielded wire, the shielding layer is
grounded.
A power supply. When the controller and expansion module are powered by different
power supplies: controller power supplyGND Connect the GND of the power supply
of the expansion module, otherwise the CAN bus may be burned.
When multiple controllers or IO boards are connected on the CAN bus, a
120-ohm resistor must be connected in parallel between the CANL and CANH
terminals on the two sides.
2.2.2 RS232 interface signal:

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Pin
number
name Explanation
2 RXD Receive data pin
3 TXD Send data pin
5 GND Power ground
9 DC5V 5V power supply output, can be
used to power the text screen

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To connect with the computer, you need to use a cross cable with a double female head.
The touch screen and teaching box that need 24V power supply cannot be taken from here
Electricity.
2.2.3 RS485 interface signal:
Pin
number
name Explanation
1 A Differential data
2 B Differential data
3 GND Power ground
2.2.4 General input signal:
2.2.4.1 Enter 0-7:
Pin
number
name Explanation
1 EGND IO power ground
2 EGND IO power ground
3 IN0 Input 0 (Latch A)
4 IN1 Input 1 (Latch B)
5 IN2 Enter 2
6 IN3 Enter 3
7 IN4 Enter 4
8 IN5 Enter 5
9 IN6 Enter 6
10 IN7 Enter 7

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Input 0 and input 1 have the function of latching input A and latching input B at the
same time.

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2.2.4.2 Enter 8-15:
Pin
number
name Explanation
1 EGND IO power ground
2 EGND IO power ground
3 Enter 8 Enter 8
4 Enter 9 Enter 9
5 Enter 10 Enter 10
6 Enter 11 Enter 11
7 Enter 12 Enter 12
8 Enter 13 Enter 13
9 Enter 14 Enter 14
10 Enter 15 Enter 15
Input 0 and input 1 have the function of latching input A and latching input B at the
same time.
2.2.4.3 Enter 16-23:
Pin
number
name Explanation
1 EGND IO power ground
2 EGND IO power ground
3 IN16 Enter 16
4 IN17 Enter 17
5 IN18 Enter 18
6 IN19 Enter 19
7 IN20 Enter 20
8 IN21 Enter 21
9 IN22 Enter 22
10 IN23 Enter 23
Input 0 and input 1 have the function of latching input A and latching input B at the
same time.
2.2.4.4 Input 24-31 / encoder signal:
Pin
number
name Explanat
ion
Other functions
1 EGND IO power

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ground
2 EGND IO power
ground
3 IN24 Enter 24
4 IN25 Enter 25
5 IN26 Enter 26 EZ1

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6 IN27 Enter 27 EB1
7 IN28 Enter 28 EA1
8 IN29 Enter 29 EZ0
9 IN30 Enter 30 EB0
10 IN31 Enter 31 EA0
Only 24V encoders can be used.
2.2.5 Output 1-2 / IO power signal:
Output circuit
Pin
number
name Explanation
1 EGND IO power ground
2 E24V IO power supply 24V
3 OUT0 Output 0
4 OUT1 Output 1
5 OUT2 Output 2
6 OUT3 Output 3
7 OUT4 Output 4
8 OUT5 Output 5
9 OUT6 Output 6
10 OUT7 Output 7
Output 2 terminal:
Pin
number
name Explanation
1 EGND IO power ground
2 NC Dangling
3 OUT8 Output 8
4 OUT9 Output 9
5 OUT10 Output 10

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6 OUT11 Output 11