Zodiac Pool Systems TRi-XO CrossOver User manual

CHLORINATOR
USE WITH SALT AND
MINERAL SALTS
Rainbow Pool Products
PO Box 2388, Mansfield Qld 4122
Telephone STD 61-7-3849 5385
Facsimile STD 61-7-3849 5384
Email: [email protected]
Web: www.rainbowpoolproducts.com.au

1
WELCOME TO ZODIAC
Congratulations on your purchase of the ZodiacTRi-XO CrossOver Chlorinator.
TRi-XO allows users to select between using normal pool salt or mineral
salt blends. Simply select the type of salt you are using from the start up
screen to program it into the software.
Zodiac recommends using Element mineral salts
if you want to have a more luxurious feeling pool.
Element includes high levels of magnesium chloride
which has been used for centuries in mineral spa
resorts across the world. Magnesium is well known
for its relaxation and skin healing properties.
In this Kit you will receive the following:
1 x Power Pack/Control unit
1 x Electrolytic cell
1 x Owners manual
1 x mounting bracket with wall plugs and screws set
1 x set Couplings, unions and reducers to suit 40mm/50mm piping
ZODIAC BELIEVES IN SAFETY FIRST

1
WELCOME TO ZODIAC
ZODIAC BELIEVES IN SAFETY FIRST
At Zodiac, we take safety seriously.Always exercise caution when using
electrical appliances and follow the instructions. Failure to do so could
result in permanent injury, electrocution or drowning.
IMPORTANT INFORMATION
YOU MUST READ THIS INFORMATION BEFORE INSTALLATION.
ALWAYS READ THE LABEL AND OPERATION MANUAL BEFORE
USING. PLEASE KEEP YOUR MANUAL AS IT CONTAINS YOUR
WARRANTY.
GENERAL WARNINGS
Zodiac saltwater chlorine generators are designed for domestic swimming
pool use only. Contrary use could affect performance and void warranty.
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Keep equipment out of reach of children.
A damaged supply cord should only be replaced by the manufacturer,
authorized service agent or electrician.
When installing and using this electrical equipment, always follow basic
safety precautions.
Before performing installation, disconnect all power.
For swimming pools,Australian standards recommend a minimum of 1 Part
Per Million (ppm) of free available chlorine must be maintained at all times.
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authorized pool professionals.

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ZODIAC BELIEVES IN SAFETY FIRST
CHILD SAFETY
Children should not be allowed to operate or perform maintenance on
this product.
No one, particularly children, should sit, step, lean, or climb on any of your
pool’s operational system.
In the interests of child safety, all components of a pool’s operational
system should be located at least 3.5 metres away from the pool.
ELECTRICAL HAZARD
To avoid accidental contact with lawn mowers and hedge trimmers, power
cords should remain within sight and above ground at all times.
The Zodiac TRi-XO Power pack must not come into contact with water
and must be installed at least 3.5 metres from the inside wall of your
swimming pool.
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could result in personal injury and/or damage to the cell.
One pump per electrical socket only (no ancillary equipment should be
connected to the same outlet).This outlet is rated to a max. 8 amps.
This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience
and knowledge, unless they have been given supervision or instruction
concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the
appliance.
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person in accordance with the Australian wiring rules AS/NZS 3000.
The chlorinator power pack should be located in the correct pool zone
and connected to supply via a power outlet that is protected by a residual
current device (RCD) having a rated residual operating current not
exceeding 30mA. The power outlet should have a degree of protection
suitable for the pool zone. Ensure that equipotential bonding of all parts of
the pool installation is carried out.
INSTALLATION GUIDE

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ZODIAC BELIEVES IN SAFETY FIRST
INSTALLATION GUIDE
POSITIONING THE POWER PACK
1. Locate a suitable space for the power pack bracket. It should be
installed no further than 1.8 metres away from the cell - ideally in a
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2. Using screws provided, fasten the bracket securely to the wall and
position the power pack on the bracket. Plug into power point, but
don’t turn on the power.
POSITIONING THE CHLORINE GENERATING CELL
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3. Ensure the cell is placed horizontally, with the Inlet pipe connecting to
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supplied).
5. When connecting the lead from the power pack to the cell match up
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NAVIGATION BUTTONS
6. Plug your pool pump into the outlet socket in the bottom of the TRi-XO
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7. Once all connections are together press the mains power switch to ON.
Use the following UI buttons to access and select all menus and commands:
ON/OFF
Turn Chlorinator on/off.
UP/DOWN
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command.
MENU/BACK
Enters into the main menu, and used to go back to previous
menu.
SELECT/ENTER
Select/enters current highlighted menu command. Display the
next related command or activate the selected function
SELECTING THE RIGHT SALT TYPE

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NAVIGATION BUTTONS
SELECTING THE RIGHT SALT TYPE
At start up it is necessary to select the correct salt type being used in the
pool. If using salt or using a mineral blended salt simply select the correct
type as shown on the screen once the unit is powered up.
1.Use / to scroll to the right selection
2. Press to set the software to your preference
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To reset the software hold / at the same time then release,
you should now see the start up screen.The software has been reset.

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USING INBUILT CLOCK AND TIMERS
When it comes to chlorination, every pool is different.To get what’s right
for you, you will need to set the unit’s clock and timers.
SETTING THE CLOCK
1. Press the button to enter the MAIN MENU.
2. Use / buttons and scroll to SET CLOCK.
3. Press .
4. Use / buttons to set the hours.
5. Press to save the hours.
6. Use the / buttons to set the minutes.
7. Press to save the minutes.
TRi-XO will then return to the MAIN MENU.
8. Press to return to the operating screen.
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USING INBUILT CLOCK AND TIMERS

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USING INBUILT CLOCK AND TIMERS
TURNING CHLORINE GENERATION ON
The chlorine generation of the TRi-XO can be controlled in a number of
ways:
1. Manually set to an output level, with the operating times determined by
an external timer.
2. Using the in-built timers on the TRi-XO unit (refer to ‘8LI8MQIVW’)
3. Using a connection to an external controller
(refer to ‘'SRRIGXMRKXSEGSRXVSPPIV’).
To turn the chlorine generation on manually, press the ON/OFF button.
The output level can be set as described in ‘7IXXMRKXLI'LPSVMRI3YXTYX.’
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THE TIMERS
The Zodiac TRi-XO chlorine generator comes with two inbuilt timers that
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During swimming season, consider running the system for around 8 hours
a day.This can be increased to 10 hours during periods of very hot weather.
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4 hours a day. These shorter periods of activity will lengthen the life of the
unit’s electrode.
For best year round results, set the unit to operate during the cooler hours
of the early morning, evening or when swimmers are using the pool.
PROGRAMMING THE TIMERS
To activate the timer, you will need to enter both an ON and OFF time.
If no OFF time is entered, the chlorine generator will switch off at the
default time of 12:00am (0:00).
You will know that a valid time has been entered when a “T” Symbol is
displayed in the top right hand corner of the LCD display when the unit is
displaying the ‘operating screen’.
USING INBUILT CLOCK AND TIMERS

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USING INBUILT CLOCK AND TIMERS
To program the timer:
1. Press the button.
2. Press button to move arrow to ‘SET TIMERS’.
3. Press to enter the ‘SET TIMERS’ menu.
4. Press / to select the timer you wish to set. (Timer 1 orTimer 2)
5. Press .
6. Press / to set the hours (on time).
7. Press to save the hours.
8. Press / to set the minutes (on time).
9. Press to save the minutes.
10. Press / to set the hours (off time).
11. Press to save the hours.
12. Press / to set the minutes (off time).
13. Press to save the minutes.
TRi-XO will return to the ‘SET TIMERS’ menu.
USING INBUILT CLOCK AND TIMERS

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USING INBUILT CLOCK AND TIMERS
CLEARING THE TIMERS
To clear the timer:
1. Press the button.
2. Press / button to scroll to ‘SET TIMERS’.
3. Press to enter the ‘SET TIMERS’ menu.
4. Press / to scroll to ‘CLEAR TIMERS’.
5. Press .
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EXTERNAL TIME CLOCK
At times, it may be desirable to control chlorine generation using an
external time switch. If the chlorine generator is turned ON, and the
external timer fails to switch the mains power off within 30 hours, the
Zodiac TRi-XO will automatically stop chlorinating in order to prevent
over chlorination.
To set the chlorine generator to run from an external clock:
1. Clear the Timer by following the procedure outlined in ‘'PIEVMRKXLI
8MQIVW’.
2. Press the button to turn the chlorine generator on.
USING INBUILT CLOCK AND TIMERS

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SETTING THE CHLORINE OUTPUT
The amount of chlorine required by your pool is dependent on a number
of factors including the size of the pool, the number of users and the
climate.
Output will appear as a percentage on
the screen readout. Monitoring the pool’s
chlorine level over time and then adjusting
the output percentage accordingly will
ensure optimum sanitation.
To set Chlorine Output levels:
1. Press the button to turn the chlorine generator on.
2. Press the / buttons to set the desired output level.
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CHLORINE OUTPUT LEVELS
CORRECT SETTINGS FOR YOUR POOL

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CHLORINE OUTPUT LEVELS
CORRECT SETTINGS FOR YOUR POOL
Free
Chlorine
(ppm)
pH
Total
Alkalinity
(ppm)
Calcium
Hardness
(ppm)
Cyanuric
Acid
(ppm)
Salt
Level
(ppm)
Sensors
Australian Standard 1 – 3 7.2 – 7.8 80 – 300 90 – 300 30 – 50 4000 - 7000 Ideal reading/range 1 – 3 7.5 80 – 140 90 – 300 50 4000 ppm
at 27ºC
To increase
Add chlorine or increase output of equipment
Add buffer or soda ash (sodium carbonate)
Add sodium bicarbonate
Add calcium chloride
Add Cyanuric acid
Add Salt
To decrease
Add muriatic acid
Add muriatic acid or dry acid
Partially drain VI½PPTSSP
Partially drain VI½PPTSSP
Partially drain VI½PPTSSP
Frequency of testing (in peak season) Weekly Weekly Weekly Weekly Weekly Monthly Quarterly
CORRECT SETTINGS FOR YOUR POOL

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You must set the
controller type
on the TRi-XO
before making the
wiring connection.
SETTING THE CONTROLLER
(To be done before making a wiring connection)
1. Switch power to the TRi-XO unit on.
2. Wait for the start-up sequence to complete.
3. Press the button.
4. Press the button to scroll down to ‘CONTROLLER’.
5. Press to enter the controller menu.
6. Press / to highlight the controller being used.
7. Press to save the controller setting.
8. TRi-XO will return to the main menu.
9. Press to return to the operating screen.
CONNECTING TO A CONTROLLER
CONNECTING TO A CONTROLLER

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CONNECTING TO A CONTROLLER
ATTENTION JANDY ‘REV L’ OR LATER USERS
It is critical that the controller setting be set to the correct Zodiac, Jandy
or Pentair controller designation.There are a number of different revisions
locked into the TRi-XO software. Please see the controller user manual to
determine the model and/or revision you are using. If the incorrect setting
is selected, damage can be caused to the Jandy Aqualink Control Unit.
CAUTION WHEN WIRING TO A CONTROLLER
IMPORTANT
Wiring of the controller should be completed by an authorised pool
equipment installer.
Before any wiring connections/disconnections ensure mains power is
removed from both the controller and the Zodiac TRi-XO unit.
When connected to a controller, the TRi-XO Chlorine generator acts as
the ‘slave’ - responding to requests.This means timer settings are ignored
and the output settings cannot be changed, although all other ‘menu’
functions are still accessible, except for LOW and BOOST modes.
WIRING TO A CONTROLLER
The following instructions should be read in conjunction with the
installation guide provided with the Controller.
1. Remove black ‘dress’ cover by pressing
in at the sides
2. Remove the screws which attach the
lower cover to the main unit:
CONNECTING TO A CONTROLLER

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CONNECTING TO A CONTROLLER
3. Remove the lower cover from the TRi-XO unit.
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4. Remove the small white bung closest to the
centre of the lower panel of the TRi-XO unit.
5. Thread the controller cable through the hole (a grommet may be
necessary depending on the size of the cable being used).
6. Attach a cable tie to the controller cable as shown in the diagram.
The wiring colour codes are outlined below:
Depending on the make of the Controller, make the following wiring
connections:
Polaris EOS / Jandy / Zodiac Aqualink / Aqualink TRi
Green wire (0V) to ‘0V’ terminal on theTRi-XO
Red wire to the (+V) ‘POS’ terminal on the TRi-XO
Yellow/White (B) wire to ‘B’ terminal on TRi-XO
Black wire (A) to ‘A’ terminal on TRi-XO
Pentair Intellitouch
GREEN wire to ‘B’ terminal on TRi-XO
Red wire to ‘POS’ terminal on TRi-XO
Yellow wire to ‘A’ terminal on TRi-XO
Black wire to ‘0V’ terminal on TRi-XO
Black
Yellow
Green
Red
CONNECTING TO A CONTROLLER

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CONNECTING TO A CONTROLLER
TESTING THE WIRING CONNECTION
Once a connection has been made between the Controller and the
Chlorine generator, it will need to be tested.
1. Turn on the power to the Controller and the Zodiac TRi.-XO
2. If successful, a ‘ ’ symbol will appear in the top right hand corner of the
screen after about 20 seconds.
3. If the controller does not connect, turn power off to both the devices
and try again.
VERIFY THE WIRING CONNECTIONS
To verify the connection:
1. Switch the TRi-XO unit on and check the controller setting (follow
instructions under ‘SETTING CONTROLLER’).
2. Re-test the connection.
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CONNECTION TO CONTROLLER FOR POOL/SPA
COMBINATIONS
To connect a Zodiac TRi-XO unit to Pool or Spa Valves, you will need to
make a “splice” into the control lines from the Controller, located inside
the controller itself.
For further information, consult the installation manual of the Controller
being used.
CONNECTING TO A CONTROLLER

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If your pool has a cover, you should set the output
level to “low”.This is also known as “winter” mode.
Reducing your chlorine output will help prevent
damage to your pool’s cover and other equipment.
MANUAL SETTING
1. To select Low mode press .
This will drop the chlorine output to around 10%.
2. ‘Low’ will appear on the screen.
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AUTOMATIC SETTING
The Zodiac TRi-XO can be connected to the valves of an automatic
pool/spa system.
When the input from the valves is set to ‘Low’ the TRi-XO will
automatically revert to ‘Low’ mode and the output will be locked at 10%
Details of the wiring connection are outlined in the ‘‘'SRRIGXMSRXS%YXSQEXMG
4SSP7TE:EPZI” section of this manual.
For users who upgrade to the pH or PRO modules, the
automatic pH/ACL control function is disabled when in
LOW mode.
SETTING THE MODE TO LOW: IMPORTANT IF USING A POOL COVER
THE BOOST SETTING

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SETTING THE MODE TO LOW: IMPORTANT IF USING A POOL COVER
At times your pool may require a larger than normal application of
chlorine.The Boost function is used to rapidly add chlorine.
In BOOST or “Superchlorinate” mode, output settings are temporarily
overridden and the chlorine generator runs for 24 hours at 100% Chlorine
Production.
In ‘TIMER’ mode, the circulation pump will run for 24 hours, before
automatically reverting to previous output / timer settings.
In ‘MANUAL’ mode, the chlorine generator will run at 100% for a
cumulative total of 24 hours before reverting to the previous
output setting.
NOTE:
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SETTING THE BOOST MODE
To activate the BOOST setting:
Press the button.
‘BOOST’ will be displayed on the screen and chlorine generation will
commence.
THE BOOST SETTING

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The Zodiac TRi-XO chlorine generator automatically provides a number of
inbuilt warnings that can help identify problems and offer solutions.
To access the HELP menu:
1. Press the button.
2. Using the / buttons, scroll to the ‘HELP/DIAG’ menu.
3. Press to enter the ‘HELP/DIAG’ menu.
4. Once in the ‘HELP/DIAG’ menu, use the / buttons to scroll to
the error/warning that has been displayed.
5. Press .
A number of suggested solutions are momentarily displayed, in order of
priority.
After displaying, the TRi-XO automatically reverts back to the
‘HELP/DIAG’ menu.
6. To exit to the default operating screen press the button.
Or it will automatically exit after one minute.
HELP AND TROUBLESHOOTING
MAINTENANCE