Zoomlion QY30V User manual

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ForewordForeword
Thanks very much for trusting ZOOMLION brand and purchasing ZOOMLION truckThanks very much for trusting ZOOMLION brand and purchasing ZOOMLION truck
crane.crane.
These operating instructions are intended to put you in a position to operate the craneThese operating instructions are intended to put you in a position to operate the crane
safely and correctly and utilize the reliable usage options that it provides. We shouldsafely and correctly and utilize the reliable usage options that it provides. We should
adhere to the operating instructions during operation and maintenance.adhere to the operating instructions during operation and maintenance.
The accidents occurring during the crane operation are mostly caused by ignoring theThe accidents occurring during the crane operation are mostly caused by ignoring the
precautionary measures and safety regulations. Therefore, do take enough steps inprecautionary measures and safety regulations. Therefore, do take enough steps in
earnest to avoid such accidents. Incorrect operation, service and maintenance are allearnest to avoid such accidents. Incorrect operation, service and maintenance are all
dangerous and might cause life-threatening hazards. Therefore, do read, understanddangerous and might cause life-threatening hazards. Therefore, do read, understand
and master the precautionary measures and notes prior to operating the crane.and master the precautionary measures and notes prior to operating the crane.
Operations, checks and maintenance must be carried out carefully. The operator’sOperations, checks and maintenance must be carried out carefully. The operator’s
motto must always be Safety first!motto must always be Safety first!
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Only operate or maintain the crane if you Only operate or maintain the crane if you have reahave read, understand andd, understand and
mastemastered the operating instructiored the operating instructions;ns;
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Incorrect operationIncorrect operation , se, service and maintenance are rvice and maintenance are all dangerous and mighall dangerous and mightt
cause life-threatecause life-threatening ning hazahazards;rds;
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AlAlwaways kys k eep teep theshese ope operateratining ig insnstrtrucuctitionons hs handandy iy in tn the ohe operperatoator'r's cs cab. Thab. Thee
operaoperating instructing instruc tions belong wittions belong wit h the crane!h the crane!
TThhe e ccoonntteenntts s ccoonncceerrnniinng g aabboouut t ssaaffeetty y aarre e mmaarrkkeed d wwiitth h " " ““..
The following terms that are used in these operating instructions "The following terms that are used in these operating instructions "DangerDanger", "", "WarningWarning",",
and "and "CautionCaution" are intended to point out certain important rules of conduct to all persons" are intended to point out certain important rules of conduct to all persons
who work with the crane. The meanings of the terms are as follows:who work with the crane. The meanings of the terms are as follows:
The term "Danger" is used to provide a warning about life-threatening hazards, seriousThe term "Danger" is used to provide a warning about life-threatening hazards, serious
damage to pdamage to propertyroperty..
The term "Warning" is used to provide a warning about potentially serious personalThe term "Warning" is used to provide a warning about potentially serious personal
injury or damage injury or damage to property.to property.
The term "Caution" is used to provide a warning about potential minor or mediumThe term "Caution" is used to provide a warning about potential minor or medium
personal injurypersonal injury, or damage to , or damage to machinery or parts.machinery or parts.
In order to avoid any mechanical damage or personal injury, the user should operate theIn order to avoid any mechanical damage or personal injury, the user should operate the
Caution
Caution
WarningWarning
DangerDanger
WarningWarning
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crane carefully and read these operating instructions constantly until he fully understandscrane carefully and read these operating instructions constantly until he fully understands
and masters them. If you adopt the methods not included in these operating instructions,and masters them. If you adopt the methods not included in these operating instructions,
the necessary measures should be taken to ensure safety.the necessary measures should be taken to ensure safety.
If you transfer the ownership of this crane, the operating instructions should be given toIf you transfer the ownership of this crane, the operating instructions should be given to
the new users.the new users.
If there are any questions, please contact with sales department of our company.If there are any questions, please contact with sales department of our company.
If these operating instructions are lost or damaged, please contact with sales departmentIf these operating instructions are lost or damaged, please contact with sales department
of our company.of our company.
Our product and technical documents are subject to technical improvements andOur product and technical documents are subject to technical improvements and
changes without notice. Therefore, please acquaint yourself with our latestchanges without notice. Therefore, please acquaint yourself with our latest
technology information. These operating instructions have been translated to betechnology information. These operating instructions have been translated to be
best of one’s knowledge. Zoomlion assumes no liability for translation errors.best of one’s knowledge. Zoomlion assumes no liability for translation errors.
The Chinese version of the operating instructions is solely applicable for factualThe Chinese version of the operating instructions is solely applicable for factual
accuracy. If you find any errors or if any misunderstandings arise when readingaccuracy. If you find any errors or if any misunderstandings arise when reading
these operating instruthese operating instru ctionctions, pleas, please contact Zoomlion immediately.se contact Zoomlion immediately.
Note
Note

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QY30V532.4T/20Y
QY30V532.4T/20Y
ContentsContents
ForewordForeword ............................................................................................................................ 1 ............................................................................................................................ 1
Chapter Chapter 1 1 DeDescripscription tion of of cranecrane
1.1 1.1 Model Model and and name name plate plate ............................................................................................................................................................................... ......... 01-101-1
1.2 1.2 Main Main components components and and configurations configurations ..................................................................................................................................... ..... 01-401-4
1.2.1 1.2.1 Main Main components components ......................................................................................................................................................................... ..... 01-401-4
1.2.2 1.2.2 Product Product description description ...................................................................................................................................................... .................... 01-601-6
1.2.3 1.2.3 Boom Boom ................................................................................................................................................................................................................... . 01-801-8
1.3 1.3 TTechnical echnical data data ........................................................................................................................................................................................... ..................... 01-901-9
1.3.1 1.3.1 Overall Overall view view .................................................................................................................................................................................... ............ 01-901-9
1.3.2 1.3.2 TTechnical echnical data..................data............................................................................................................................................................ ........ 01-1001-10
1.3.3 Noise vibration value 1.3.3 Noise vibration value ................................................................................................................................................. 01-12..................... 01-12
1.3.4 Working parameters 1.3.4 Working parameters ...................................................................................................................................................................... .. 01-1201-12
1.3.5 Hook 1.3.5 Hook .................................................................................................................................................................................................................... .... 01-1301-13
1.3.6 Rated 1.3.6 Rated lifting capacity tables lifting capacity tables ........................................................................................................................................ .......... 01-1501-15
1.3.7 1.3.7 Lifting Lifting height height chart chart ..................................................................................................................................................... ................... 01-2201-22
1.3.8 1.3.8 Working Working areas areas ................................................................................................................................................................................ .... 01-2401-24
Chapter Chapter 2 2 SafetySafety
2.1 2.1 Safety Safety instructions instructions and and safety safety signs signs ...................................................................................................................................... ........ 02-102-1
2.2 2.2 Crane Crane operation operation planning planning ......................................................................................................................................................... ..................... 02-302-3
2.3 2.3 Break-in Break-in instructions instructions .................................................................................................................................................................................... .......... 02-402-4
2.4 2.4 General General safety safety technical technical guidelines guidelines ........................................................................................................................................ ........ 02-502-5
2.4.1 2.4.1 Requirements for Requirements for crane operatorcrane operator, rigger , rigger and signalman and signalman .................................................. ........ 02-502-5
2.4.2 2.4.2 Selecting Selecting an an operating operating site site ...................................................................................................................................... ............ 02-702-7
2.4.3 2.4.3 Supporting Supporting the the crane crane ................................................................................................................................................. ................... 02-802-8
2.4.4 2.4.4 Working Working conditions conditions ................................................................................................................................................. ..................... 02-1002-10
2.4.5 2.4.5 Notes Notes for for safe safe operation operation ......................................................................................................................................... ............. 02-1102-11
2.5 2.5 Hand Hand signals signals ............................................................................................................................................................................................ ...................... 02-1402-14
Chapter Chapter 3 3 OperaOperation – tion – crane crane chassischassis
3.1 3.1 Driver’s Driver’s cab cab .................................................................................................................................................................................................................... .... 03-103-1
3.1.1 3.1.1 Overview Overview ....................................................................................................................................................................................... ................. 03-103-1
3.1.2 3.1.2 Steering Steering wheel wheel assyassy. . ................................................................................................................................................... ................... 03-303-3
3.1.3 3.1.3 Instrument Instrument panel panel and and display display unit unit ........................................................................................................ ...................... 03-603-6

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3.1.4 3.1.4 Air Air horn horn switchswitch.......................................................................................... 03-13.......................................................................................... 03-13
3.1.5 3.1.5 Engine Engine control control pedal pedal .............................................................................................................................................. .................. 03-1303-13
3.1.6 3.1.6 Service Service brake brake pedal pedal ................................................................................................................................................ .................. 03-1303-13
3.1.7 3.1.7 Clutch Clutch pedal pedal ............................................................................................................................................................................... ........... 03-1403-14
3.1.8 3.1.8 Center Center console console .............................................................................................................................................................................. .... 03-1403-14
3.1.9 3.1.9 Crane Crane lighting lighting .............................................................................................................................................................................. ........ 03-2103-21
3.1.10 3.1.10 Door Door – – driver’s driver’s cab cab ............................................................................................................................................... ................... 03-2203-22
3.1.11 3.1.11 Seats Seats in in driver’s driver’s cab cab ............................................................................................................................................... ............... 03-2303-23
3.1.12 3.1.12 Attachments Attachments .................................................................................................................................................................................. .... 03-2403-24
3.2 3.2 Before Before starting starting up up the the vehicle vehicle ............................................................................................................................................ .................. 03-2503-25
3.2.1 3.2.1 Prerequisites Prerequisites ................................................................................................................................................................................ ........ 03-2503-25
3.2.2 3.2.2 General General checks checks before before setting setting off off ..................................................................................................... 03-25..................... 03-25
3.2.3 3.2.3 Checks Checks before before setting setting off off ....................................................................................................................................... ........... 03-2603-26
3.3 3.3 Driving Driving the the crane crane ..................................................................................................................................................................................... ............... 03-2603-26
3.3.1 3.3.1 StartiStarting ng and and stopping stopping the the engine engine ........................................................................................................................... . 03-2603-26
3.3.2 3.3.2 Transmission Transmission and and clutch clutch operation operation .................................................................................................... .................. 03-2803-28
3.3.3 3.3.3 Steering Steering operation operation ....................................................................................................................................................................... . 03-3003-30
3.3.4 3.3.4 Brake Brake operation operation ............................................................................................................................................................................ .... 03-3103-31
3.3.5 3.3.5 PTO PTO operation operation .............................................................................................................................................................................. ...... 03-3303-33
3.3.6 3.3.6 TTowing owing ......................................................................................................................................................................................... ................... 03-3403-34
3.4 3.4 Points Points for for attention attention .................................................................................................................................................................................... .......... 03-3503-35
3.4.1 3.4.1 Normal Normal driving driving ............................................................................................................................................................................... ..... 03-3503-35
3.4.2 3.4.2 Off-road Off-road driving driving ............................................................................................................................................................................... . 03-3603-36
3.4.3 3.4.3 Parking Parking ...................................................................................................................................................................................... .................... 03-3603-36
3.4.4 3.4.4 Points Points for for attention attention when when vehicle vehicle breaks breaks down down ............................................................. 03-36................... 03-36
Chapter Chapter 4 4 OperaOperation tion – – crane crane superstrsuperstr uctuucturere
4.1 4.1 Operator’s Operator’s cab cab ........................................................................................................................................................................................... ................... 04-104-1
4.1.1 4.1.1 Overview Overview ...................................................................................................................................................................................... .................. 04-104-1
4.1.2 4.1.2 Instrument Instrument console console ....................................................................................................................................................... ................... 04-204-2
4.1.3 4.1.3 Joysticks Joysticks ....................................................................................................................................................................................... ............. 04-1004-10
4.1.4 4.1.4 Engine Engine control control pedal pedal .............................................................................................................................................. .................. 04-1304-13
4.1.5 4.1.5 Operator’s Operator’s seat seat .......................................................................................................................................................................... ...... 04-1304-13
4.2 4.2 Computer Computer system system ...................................................................................................................................................................................... ............ 04-1404-14
4.3 4.3 Starting Starting up up the the crane crane ................................................................................................................................................................................ ........ 04-1604-16
4.3.1 4.3.1 Checks Checks before before starting starting up..................up................................................................................................................. ........... 04-1604-16

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4.3.2 4.3.2 StartiStarting ng and and stopping stopping the the engine engine .................................................................................................... .................... 04-1704-17
4.4 4.4 Safety Safety devices devices .......................................................................................................................................................................................... .................. 04-1804-18
4.4.1 4.4.1 Level Level gauge gauge ................................................................................................................................................................................... ..... 04-1804-18
4.4.2 4.4.2 Angle Angle indicator indicator ............................................................................................................................................................................ .... 04-1804-18
4.4.3 4.4.3 Hoisting Hoisting limit limit switch switch ............................................................................................................................................... ................. 04-1804-18
4.4.4 4.4.4 Lowering Lowering limit limit switch switch ................................................................................................................................................ .............. 04-2004-20
4.4.5 4.4.5 Hydraulic Hydraulic safety safety devices devices ....................................................................................................................................... ........... 04-2104-21
4.4.6 4.4.6 Emergency Emergency off off switch switch ............................................................................................................................................. ............... 04-2304-23
4.5 4.5 Crane Crane operation operation ........................................................................................................................................................................................ ................ 04-2304-23
4.5.1 4.5.1 Preparations Preparations for for crane crane operation operation .................................................................................................... .................... 04-2304-23
4.5.2 4.5.2 Outrigger Outrigger - - operation operation ............................................................................................................................................. ................. 04-2404-24
4.5.3 4.5.3 Derricking Derricking ..................................................................................................................................................................................... ....... 04-3104-31
4.5.4 4.5.4 TTelescoping elescoping .................................................................................................................................................................................. ........ 04-3204-32
4.5.5 4.5.5 Lifting Lifting / / lowering lowering ........................................................................................................................................................................ .... 04-3404-34
4.5.6 4.5.6 Slewing Slewing ..................................................................................................................................................................................... ................. 04-4004-40
4.5.7 4.5.7 Simultaneous Simultaneous crane crane movements movements ....................................................................................................... ................... 04-4204-42
4.5.8 4.5.8 Rope Rope reeving reeving .............................................................................................................................................................................. ...... 04-4904-49
Chapter Chapter 5 5 EquipmentEquipment
5.1 5.1 Safety Safety technical technical guidelines guidelines ...................................................................................................................................................... .................... 05-105-1
5.2 5.2 Jib Jib ...................................................................................................................................................................................................................................... ................ 05-205-2
5.2.1 5.2.1 General General ......................................................................................................................................................................................... ..................... 05-205-2
5.2.2 5.2.2 Assembly Assembly ........................................................................................................................................................................................ ................ 05-205-2
5.2.3 5.2.3 Angle Angle settings settings .................................................................................................................................................................................... ...... 05-505-5
5.2.4 5.2.4 Removing Removing ..................................................................................................................................................................................... ................. 05-705-7
5.2.5 5.2.5 Reeving in Reeving in the auxilithe auxiliary ary hoist hoist rope rope ......................................................................................................... ................... 05-705-7
5.2.6 5.2.6 Connection Connection of of hoisting hoisting limit limit switch switch ........................................................................................................................... . 05-705-7
5.3 5.3 Rooster Rooster sheave sheave ........................................................................................................................................................................................ .................... 05-805-8
5.3.1 5.3.1 Assembly Assembly .......................................................................................................................................................................................... .................. 05-805-8
5.3.2 5.3.2 Removing Removing ......................................................................................................................................................................................... ................. 05-905-9
Chapter Chapter 6 6 AddiAdditiontional al equipmentequipment
6.1 6.1 Air Air conditioning conditioning in in driver’s driver’s cab cab ................................................................................................................................................ ................ 06-106-1
6.1.1 6.1.1 Operating Operating methods methods ......................................................................................................................................................................... ..... 06-106-1
6.2 6.2 Air Air conditioning conditioning in in operator’s operator’s cab cab .......................................................................................................................................... ............ 06-406-4
6.2.1 6.2.1 Air Air conditioning conditioning .................................................................................................................................................................................... ...... 06-406-4

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Chapter Chapter 7 7 MaMaintenance intenance and and serviceservice
7.1 7.1 After-sale After-sale service service and and maintenance maintenance ........................................................................................................................................ ...... 07-107-1
7.2 7.2 Cleaning Cleaning and and service service of of the the crane crane ........................................................................................................................................ ............ 07-107-1
7.3 7.3 Oil Oil and and lubrication lubrication ................................................................................................................................................................................... ................. 07-207-2
7.3.1 7.3.1 Fuel Fuel and and coolant coolant selection selection .......................................................................................................................................... ...... 07-207-2
7.3.2 7.3.2 Hydraulic Hydraulic oil oil .................................................................................................................................................................................. .......... 07-207-2
7.3.3 7.3.3 Gear Gear oil oil ......................................................................................................................................................................................... ................. 07-507-5
7.3.4 7.3.4 Engine Engine oil oil .................................................................................................................................................................................... .............. 07-707-7
7.3.5 7.3.5 Lubricating Lubricating grease grease ..................................................................................................................................................................... ... 07-807-8
7.3.6 7.3.6 Lubricating Lubricating points points ....................................................................................................................................................................... ... 07-807-8
7.4 7.4 Adjusting, Adjusting, cleaning cleaning and and replacing replacing parts parts ........................................................................................................... 07-14..................... 07-14
7.4.1 7.4.1 TTables for rables for regular adjusting, cegular adjusting, cleaning and replacing leaning and replacing parts parts ........................................... . 07-1407-14
7.4.2 7.4.2 Wire Wire rope rope .................................................................................................................................................................................... ............ 07-1607-16
7.4.3 7.4.3 Replacing Replacing the the hook hook ................................................................................................................................................ .................. 07-2307-23
7.4.4 7.4.4 Replacing Replacing the the oil oil return return line line filter filter cartridge cartridge .................................................................... 07-23...................... 07-23
7.4.5 7.4.5 Cleaning Cleaning the the diesel diesel oil oil filter filter .................................................................................................................................... .... 07-2507-25
7.4.6 7.4.6 Cleaning Cleaning the the air air filter filter ............................................................................................................................................. ............... 07-2607-26
7.4.7 7.4.7 Cleaning Cleaning the the cooling cooling system...................system.............................................................................................................. ..... 07-2707-27
7.4.8 7.4.8 Deaerate air Deaerate air from from clutch clutch brake brake fluid fluid .................................................................................................. 07-28.............. 07-28
7.4.9 7.4.9 Battery Battery maintenance maintenance and and service service .................................................................................................... .................. 07-2807-28
7.4.10 7.4.10 Tires Tires / / wheels wheels .......................................................................................................................................................................... .... 07-2907-29
Chapter Chapter 8 8 CraCrane ne inspinspectionsections
8.1 8.1 Inspection Inspection of of a a new new crane crane ......................................................................................................................................................................... ... 08-108-1
8.2 8.2 Re-inspections Re-inspections ......................................................................................................................................................................................... ..................... 08-308-3
8.2.1 8.2.1 General General ...................................................................................................................................................................................... .................. 08-308-3
8.2.2 8.2.2 Inspection Inspection of of steel steel bearing bearing structures structures ................................................................................................. ............. 08-408-4
8.3 8.3 Inspection Inspection during during break-in break-in period period .......................................................................................................................................... ............ 08-608-6
8.4 8.4 Periodic Periodic crane crane inspections inspections ....................................................................................................................................................................... ... 08-708-7
8.4.1 8.4.1 Inspecting Inspecting the the rim rim ....................................................................................................................................................................... ... 08-708-7
8.4.2 8.4.2 Inspecting Inspecting the the brake brake system system ..................................................................................................................................... ..... 08-708-7
8.4.3 8.4.3 Inspecting Inspecting the the hoist hoist and and slewing slewing mechanisms mechanisms ............................................................ 08-9...................... 08-9
8.4.4 8.4.4 Inspecting Inspecting the the hook hook ............................................................................................................................................... ................... 08-1108-11
8.4.5 8.4.5 Inspecting the Inspecting the wire rope wire rope pulley pulley ........................................................................................................... ..................... 08-1108-11
8.4.6 8.4.6 Inspecting Inspecting the the wire wire rope rope .......................................................................................................................................... .......... 08-1108-11
8.4.7 8.4.7 Inspecting the Inspecting the mounting of mounting of the load the load bearing parbearing parts ts ....................................................... 08-12............. 08-12

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8.4.8 8.4.8 Inspecting Inspecting the the oil oil and and fuel fuel reservoirs reservoirs ................................................................................................ ............ 08-1208-12
8.4.9 8.4.9 Inspecting Inspecting the the hydraulic hydraulic system system ........................................................................................................ .................... 08-1208-12
8.4.10 8.4.10 Inspecting Inspecting the the electrical electrical system system ...................................................................................................... .................. 08-1308-13
8.4.11 8.4.11 Inspecting Inspecting the the safety safety devices devices .......................................................................................................... ...................... 08-1508-15
8.5 8.5 Inspection Inspection interval interval ....................................................................................................................................................................................... ......... 08-1708-17
8.5.1 8.5.1 Inspection Inspection interval interval - - chassis chassis ............................................................................................................................... ....... 08-1708-17
8.5.2 8.5.2 Inspection Inspection interval interval - - superstructuresuperstructure......................................................... 08-23......................................................... 08-23
Chapter Chapter 9 9 DiaDiagnosgnosticstics
9.1 9.1 Diagnosis Diagnosis and and troubleshooting troubleshooting ............................................................................................................................................... ............... 09-109-1
9.2 9.2 Chassis, Chassis, troubleshooting troubleshooting .............................................................................................................................................................................. .. 09-109-1
9.2.1 9.2.1 Clutch Clutch .......................................................................................................................................................................................... .................... 09-209-2
9.2.2 9.2.2 Transmission Transmission ................................................................................................................................................................................ ........ 09-409-4
9.2.3 9.2.3 Propeller Propeller shaft shaft ............................................................................................................................................................................. ......... 09-809-8
9.2.4 9.2.4 Intermediate Intermediate and and rear rear axles axles .................................................................................................................................... ........ 09-909-9
9.2.5 9.2.5 Steering Steering system system .......................................................................................................................................................................... .. 09-1009-10
9.2.6 9.2.6 Brake Brake system system .............................................................................................................................................................................. ...... 09-1409-14
9.2.7 9.2.7 Electrical Electrical system system ...................................................................................................................................................... .................... 09-1509-15
9.2.8 9.2.8 PTO PTO ............................................................................................................................................................................................................... . 09-1709-17
9.2.9 9.2.9 Tires Tires ........................................................................................................................................................................................... ..................... 09-1809-18
9.3 9.3 Superstructure, Superstructure, troubleshooting troubleshooting ......................................................................................................................................... ............. 09-2009-20
9.3.1 9.3.1 Electrical Electrical system system ...................................................................................................................................................... .................... 09-2009-20
9.3.2 9.3.2 Hydraulic Hydraulic pump pump ............................................................................................................................................................................. . 09-2209-22
9.3.3 9.3.3 Outrigger Outrigger ....................................................................................................................................................................................... ........... 09-2309-23
9.3.4 9.3.4 Slewing Slewing mechanism mechanism ................................................................................................................................................. ............... 09-2409-24
9.3.5 9.3.5 Derricking Derricking mechanism mechanism ......................................................................................................................................... ............... 09-2509-25
9.3.6 9.3.6 TTelescoping elescoping mechanism mechanism ........................................................................................................................................ .......... 09-2609-26
9.3.7 9.3.7 Hoisting Hoisting mechanism mechanism ............................................................................................................................................... ............... 09-2709-27
Chapter Chapter 10 10 TTransportatioransportation n and and storagestorage
10.1 10.1 Transportation Transportation and and points points for for attention attention ............................................................................................................................... ... 10-110-1
10.2 10.2 Requirements for Requirements for storage and storage and relevant notes relevant notes ............................................................................................... ............... 10-210-2

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中联 汽车起重机使用说明书中联 汽车起重机使用说明书
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ChaChapter 1 Dpter 1 Descripescription tion of crof craneane
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OPERATING INSTRUCTIONS FOR ZOOMLION ® TRUCK CRANEOPERATING INSTRUCTIONS FOR ZOOMLION ® TRUCK CRANE

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01-101-1
D e
D es c r i p t is c r i p t i o n o f c r a n eo n o f c r a n e
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1.1 Model and name plate1.1 Model and name plate
1.1.1 Model1.1.1 Model
Model in engineering industry: QY30VModel in engineering industry: QY30V
Chassis Chassis model: model: ZLJ5325ZLJ5325
1.1.2 Name plate1.1.2 Name plate
For name plate of the crane, please refer to Fig. 01-01.For name plate of the crane, please refer to Fig. 01-01.
Fig. 01-01Fig. 01-01
For name plate of the chassis, please refer to Fig. 01-02.For name plate of the chassis, please refer to Fig. 01-02.
Fig. 01-02Fig. 01-02

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01-201-2
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D es c r i p t i os c r i p t i o n o f c rn o f c r aneane
1.1.1.3 N1.3 Name plate installation ame plate installation locatiolocatio nn
The name plates of crane and chassis are respectively installed on the left side ofThe name plates of crane and chassis are respectively installed on the left side of
operator’s cab and the right longitudinal beam of chassis frame. For their exactoperator’s cab and the right longitudinal beam of chassis frame. For their exact
installation locations, please refer to Fig. installation locations, please refer to Fig. 01 – 03 and 01 – 03 and Fig. 01 – 04 respectively.Fig. 01 – 04 respectively.
Fig. 01-03Fig. 01-03
Fig. 01-04Fig. 01-04
1.1.1.4 V1.4 Vehicle identiehicle identi ficatiofication nn number umber (V(VININ) and its ) and its locatiolocationn
The VIN of QY30V truck crane is L5E5H3D3××A××××××, and is stamped in the craneThe VIN of QY30V truck crane is L5E5H3D3××A××××××, and is stamped in the crane
name plate, chassis name plate and right longitudinal beam of chassis frame. For thename plate, chassis name plate and right longitudinal beam of chassis frame. For the
details, please refer to Fig. 01 – 04.details, please refer to Fig. 01 – 04.
1.1.1.1.5 Engine model 5 Engine model and its and its manufacturmanufacturerer
Engine model: QSC 260Engine model: QSC 260
Manufacturer: Cummins Co. Ltd.Manufacturer: Cummins Co. Ltd.
1.1.1.6 1.6 Engine name plate and iEngine name plate and i ts locts locationsations
The engine name plate is installed on the left part of engine. The exact location isThe engine name plate is installed on the left part of engine. The exact location is
shown in Fig. 01-05.shown in Fig. 01-05.
VINVIN
Chassis name plateChassis name plate
Crane name plateCrane name plate

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01-301-3
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The above details must always be presented when the user needs our serviceThe above details must always be presented when the user needs our service
work.work.
Fig. 01-05Fig. 01-05
Note
Note
Engine name plateEngine name plate

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01-401-4
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1.1.2 M2 Main componain components and configuents and configu rationsrations
1.2.1 Main components1.2.1 Main components
— — IllustratioIllustration n of of crane crane chassischassis

Fig. 01 – 06Fig. 01 – 06
1. 1. Rear Rear fixed fixed outrigger outrigger 2. 2. TToolbox oolbox 3. 3. Rear Rear axleaxle
4. 4. Intermediate Intermediate axle axle 5. 5. Front Front fixed fixed outrigger outrigger 6. 6. Guard Guard railrail
7. 7. Front Front axle axle 8. 8. Exhaust Exhaust system system 9. 9. ClutchClutch
10. 10. Driver’s Driver’s cab cab 111. 1. Guard Guard board board 12. 12. Engine Engine hoodhood
13. 13. Air Air intake intake system system 14. 14. Platform Platform 15. 15. Propeller Propeller shaftshaft
16. 16. Chassis Chassis frame frame assyassy. . 17. 17. Spare Spare tiretire
1010
88
77
99
66
55
44
33
1515
1616
11
1111
1313
1212
1414
1717
22

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
— — IllustratioIllustration n of of complcomplete ete vehiclevehicle
Fig. 01 – 07Fig. 01 – 07
1. 1. Jib Jib 2. 2. Main Main boom boom 3. 3. Length Length sensorsensor
4. 4. Angle Angle indicator indicator 5. 5. Auxiliary Auxiliary winch winch 6. 6. Main Main winchwinch
7. 7. Fixed Fixed counterweight counterweight 8. 8. Sliding Sliding beam beam 9. 9. Operator’s Operator’s cabcab
10. 10. Slewing Slewing mechanism mechanism 11. 11. Derricking Derricking mechanism mechanism 12. 12. Auxiliary Auxiliary hookhook
13. The 513. The 5ththoutrigger outrigger 14. 14. Special Special purpose purpose chassis chassis 15. 15. Main Main hookhook
55
66
1414
1212
1111
1010
99
88
11
22
33
44
1313
1515
77

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1.1.2.2.2 Product descr2 Product descr iptioiptio nn
– – CranCrane che chassassisis
Driver's cabDriver's cab Low-mounted full-width cab made of steel, with instrument consoleLow-mounted full-width cab made of steel, with instrument console
installed in the front, adjustable steering wheel, and hydraulic cushioninstalled in the front, adjustable steering wheel, and hydraulic cushion
seat with upper backrest, hand-operated windows on the both sides, airseat with upper backrest, hand-operated windows on the both sides, air
conditioning, heater and sun visor installed inside to provide comfortableconditioning, heater and sun visor installed inside to provide comfortable
working environment for a working environment for a driverdriver..
ChassisChassis
frameframe
Distortion-resistant and load-bearing box-shaped structure made ofDistortion-resistant and load-bearing box-shaped structure made of
high-strength steel.high-strength steel.
EngineEngine High-pressure common-rail electron jet diesel engine special forHigh-pressure common-rail electron jet diesel engine special for
construction construction machinerymachinery..
ClutchClutch Dry pull type single-plate clutch.Dry pull type single-plate clutch.
TransmissionTransmission 8-speed mechanical transmission with contrate gear output. Main and8-speed mechanical transmission with contrate gear output. Main and
auxiliary gearboxes are auxiliary gearboxes are with a synchronizer.with a synchronizer.
SuspensionSuspension Front axle with longitudinal leaf spring suspension; rear axle with leafFront axle with longitudinal leaf spring suspension; rear axle with leaf
spring + equalizer beam + thrust rod suspension, Bogie balancespring + equalizer beam + thrust rod suspension, Bogie balance
suspension is applied.suspension is applied.
WheelWheel Special wheel rim and inflated tires.Special wheel rim and inflated tires.
SteeringSteering
systemsystem
Including integral circulating ball-type power steering gear, steeringIncluding integral circulating ball-type power steering gear, steering
pump and steering drive mechanism.pump and steering drive mechanism.
BrakeBrake
systemsystem
It consists of service brake (driving brake), parking brake (emergencyIt consists of service brake (driving brake), parking brake (emergency
brake) and auxiliary brake.brake) and auxiliary brake.
Service brake: dual-circuit compressed air brake acting on all wheelService brake: dual-circuit compressed air brake acting on all wheel
hubs.hubs.
Parking brake: spring-loaded brake acting on wheel hubs forParking brake: spring-loaded brake acting on wheel hubs for
intermediate and rear axles.intermediate and rear axles.
Auxiliary brake: engine exhaust brake.Auxiliary brake: engine exhaust brake.
PropellerPropeller
shaftshaft Styre Series propeller shaft assyStyre Series propeller shaft assy., open drive, cont., open drive, contrate gear connected.rate gear connected.

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
– – CranCrane sue superperststruructctururee
Operator’sOperator’s
cabcab
Cab made of steel with adjustable seat with headrest, with instrumentCab made of steel with adjustable seat with headrest, with instrument
console installed in the front, pilot control levers, windshield wiper andconsole installed in the front, pilot control levers, windshield wiper and
washing system.washing system.

MaMain booin boomm
andand
telescopingtelescoping
mechanismmechanism
It consists of 1 basic boom and 4 telescopic sections made of low-alloyIt consists of 1 basic boom and 4 telescopic sections made of low-alloy
high-strength steel, providing the boom with good bending-resistancehigh-strength steel, providing the boom with good bending-resistance
capability. Built-in sliding block and sliding block compensation technologycapability. Built-in sliding block and sliding block compensation technology
applied improve the guidance capability and lifting capacity. The boom isapplied improve the guidance capability and lifting capacity. The boom is
telescoped via two telescopic cylinders and simultaneous telescopingtelescoped via two telescopic cylinders and simultaneous telescoping
mechanism.mechanism.
DerrickingDerricking
mechanismmechanism
1 front-mounted derricking cylinder with balance valve.1 front-mounted derricking cylinder with balance valve.
HoistHoist
mechanismmechanism
Consisting of hydraulic Consisting of hydraulic motor, winch reducermotor, winch reducer, hoisting limit switch, , hoisting limit switch, loweringlowering
limit switch and hoist rope.limit switch and hoist rope.
SlewingSlewing
mechanismmechanism
Consisting of hydraulic motor, slewing reducer and slewing ring.Consisting of hydraulic motor, slewing reducer and slewing ring.
HydraulicHydraulic
systemsystem
Open-type hydraulic proportional pilot control, proportionalOpen-type hydraulic proportional pilot control, proportional
speed-regulating system. It is driven by quadruple gear pump.speed-regulating system. It is driven by quadruple gear pump.
LoadLoad
momentmoment
limiterlimiter

Including mentor, pressure sensor, length sensor and Including mentor, pressure sensor, length sensor and angle sensor.angle sensor.

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1.21.2.3 Boom.3 Boom
Including main boom and jib.Including main boom and jib.
Main boom includes 1 basic boom and 4 telescopic boom sections.Main boom includes 1 basic boom and 4 telescopic boom sections.
Main boom length: 10.6m - 40mMain boom length: 10.6m - 40m
Jib length: 8 mJib length: 8 m
When the fully extended main boom is fitted with jib (3 offsets: 5°, 17°, 30°), the boomWhen the fully extended main boom is fitted with jib (3 offsets: 5°, 17°, 30°), the boom
length is 48 m (40m+8m)length is 48 m (40m+8m)
Fig. 01 – 08Fig. 01 – 08
Max. main boomMax. main boom
length: 40mlength: 40m
Jib length: 8mJib length: 8m
Max. main boomMax. main boom
length: 40mlength: 40m
Min. mainMin. main
boom length:boom length:
10.6m10.6m

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1.3 T1.3 Technechnical dical dataata
1.3.1 Overall view (Unit: Metric mm)1.3.1 Overall view (Unit: Metric mm)
Fig. 01-9-1Fig. 01-9-1
Fig. 01-9-2Fig. 01-9-2
Fig. 01-9-3Fig. 01-9-3

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1.31.3.2 T.2 Techniechnical cal parametersparameters
Item Item VValue alue RemarksRemarks
WorkingWorking
performanceperformance
MMaaxx. . rraatteed d lliiffttiinng g ccaappaacciittyy kkgg 3300000000
Max. load moment ofMax. load moment of
basic boombasic boom kkNN..mm 11113322
Max. load moment ofMax. load moment of
Max. length main boomMax. length main boom kkNN..mm 558888
Max. lifting height of basicMax. lifting height of basic
boomboom mm 1111..11
Max. lifting height of Max.Max. lifting height of Max.
length boomlength boom mm 4400..55 These parametersThese parameters do not includedo not include
deflection of boomdeflection of boom
and jib.and jib.
MMaaxx. . lliiffttiinng g hheeiigghht t oof f jjiib b mm 4488..55
Max. hoist rope speedMax. hoist rope speed
(main winch)(main winch) mm//mmiinn 11220 0 DDrruum m 44ththlayerlayer
Max. hoist rope speedMax. hoist rope speed
(auxiliary winch)(auxiliary winch)
mm//mmiinn 11000 0 DDrruum m 22ndndlayerlayer
BBoooom m ddeerrrriicckkiinng g uup p ttiimme e ss 4400
Boom telescoping outBoom telescoping out
timetime ss 8800
SSlleewwiinng g ssppeeeed d rr//mmiinn 0 0 - - 22..22
Operating Operating grade grade A1 A1 ISO4301-2ISO4301-2
DrivingDriving
MMaaxx. . ddrriivviinng g ssppeeeed d kkmm//hh 7722
Max. Max. gradeability gradeability % % 4040
Min. Min. turning turning diameter diameter mm ≤≤2222
MMiinn. . ggrroouunnd d cclleeaarraanncce e mmmm 222200
Limits for exhaustLimits for exhaust
pollutants and smokepollutants and smoke
Conform to relatedConform to related
standardstandard EU stageEU stageⅢⅢ
Oil consumption perOil consumption per
hundred kilometershundred kilometers LL 5500
Approach / departureApproach / departure
angleangle ° 20/13° 20/13
Braking Braking distance distance mm ≤≤1010 Initial speedInitial speed
30km/h30km/h
WeightWeight
Deadweight in drivingDeadweight in driving
conditioncondition kkgg 3322000000
Complete vehicle kerbComplete vehicle kerb
massmass kkgg 3311887700
FFrroonnt t aaxxlle e llooaad d kkgg 77550000
RReeaar r aaxxlle e llooaad d kkgg 2244550000