Zoomlion QY30V User manual

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ForewordForeword
Thanks very much for trusting ZOOMLION brand and purchasing ZOOMLION truckThanks very much for trusting ZOOMLION brand and purchasing ZOOMLION truck
crane.crane.
These operating instructions are intended to put you in a position to operate the craneThese operating instructions are intended to put you in a position to operate the crane
safely and correctly and utilize the reliable usage options that it provides. We shouldsafely and correctly and utilize the reliable usage options that it provides. We should
adhere to the operating instructions during operation and maintenance.adhere to the operating instructions during operation and maintenance.
The accidents occurring during the crane operation are mostly caused by ignoring theThe accidents occurring during the crane operation are mostly caused by ignoring the
precautionary measures and safety regulations. Therefore, do take enough steps inprecautionary measures and safety regulations. Therefore, do take enough steps in
earnest to avoid such accidents. Incorrect operation, service and maintenance are allearnest to avoid such accidents. Incorrect operation, service and maintenance are all
dangerous and might cause life-threatening hazards. Therefore, do read, understanddangerous and might cause life-threatening hazards. Therefore, do read, understand
and master the precautionary measures and notes prior to operating the crane.and master the precautionary measures and notes prior to operating the crane.
Operations, checks and maintenance must be carried out carefully. The operator’sOperations, checks and maintenance must be carried out carefully. The operator’s
motto must always be Safety first!motto must always be Safety first!
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Only operate or maintain the crane if you Only operate or maintain the crane if you have reahave read, understand andd, understand and
mastemastered the operating instructiored the operating instructions;ns;
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Incorrect operationIncorrect operation , se, service and maintenance are rvice and maintenance are all dangerous and mighall dangerous and mightt
cause life-threatecause life-threatening ning hazahazards;rds;
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AlAlwaways kys k eep teep theshese ope operateratining ig insnstrtrucuctitionons hs handandy iy in tn the ohe operperatoator'r's cs cab. Thab. Thee
operaoperating instructing instruc tions belong wittions belong wit h the crane!h the crane!
TThhe e ccoonntteenntts s ccoonncceerrnniinng g aabboouut t ssaaffeetty y aarre e mmaarrkkeed d wwiitth h " " ““..
The following terms that are used in these operating instructions "The following terms that are used in these operating instructions "DangerDanger", "", "WarningWarning",",
and "and "CautionCaution" are intended to point out certain important rules of conduct to all persons" are intended to point out certain important rules of conduct to all persons
who work with the crane. The meanings of the terms are as follows:who work with the crane. The meanings of the terms are as follows:
The term "Danger" is used to provide a warning about life-threatening hazards, seriousThe term "Danger" is used to provide a warning about life-threatening hazards, serious
damage to pdamage to propertyroperty..
The term "Warning" is used to provide a warning about potentially serious personalThe term "Warning" is used to provide a warning about potentially serious personal
injury or damage injury or damage to property.to property.
The term "Caution" is used to provide a warning about potential minor or mediumThe term "Caution" is used to provide a warning about potential minor or medium
personal injurypersonal injury, or damage to , or damage to machinery or parts.machinery or parts.
In order to avoid any mechanical damage or personal injury, the user should operate theIn order to avoid any mechanical damage or personal injury, the user should operate the
Caution
Caution
WarningWarning
DangerDanger
WarningWarning
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crane carefully and read these operating instructions constantly until he fully understandscrane carefully and read these operating instructions constantly until he fully understands
and masters them. If you adopt the methods not included in these operating instructions,and masters them. If you adopt the methods not included in these operating instructions,
the necessary measures should be taken to ensure safety.the necessary measures should be taken to ensure safety.
If you transfer the ownership of this crane, the operating instructions should be given toIf you transfer the ownership of this crane, the operating instructions should be given to
the new users.the new users.
If there are any questions, please contact with sales department of our company.If there are any questions, please contact with sales department of our company.
If these operating instructions are lost or damaged, please contact with sales departmentIf these operating instructions are lost or damaged, please contact with sales department
of our company.of our company.
Our product and technical documents are subject to technical improvements andOur product and technical documents are subject to technical improvements and
changes without notice. Therefore, please acquaint yourself with our latestchanges without notice. Therefore, please acquaint yourself with our latest
technology information. These operating instructions have been translated to betechnology information. These operating instructions have been translated to be
best of one’s knowledge. Zoomlion assumes no liability for translation errors.best of one’s knowledge. Zoomlion assumes no liability for translation errors.
The Chinese version of the operating instructions is solely applicable for factualThe Chinese version of the operating instructions is solely applicable for factual
accuracy. If you find any errors or if any misunderstandings arise when readingaccuracy. If you find any errors or if any misunderstandings arise when reading
these operating instruthese operating instru ctionctions, pleas, please contact Zoomlion immediately.se contact Zoomlion immediately.
Note
Note

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QY30V532.4T/20Y
QY30V532.4T/20Y
ContentsContents
ForewordForeword ............................................................................................................................ 1 ............................................................................................................................ 1
Chapter Chapter 1 1 DeDescripscription tion of of cranecrane
1.1 1.1 Model Model and and name name plate plate ............................................................................................................................................................................... ......... 01-101-1
1.2 1.2 Main Main components components and and configurations configurations ..................................................................................................................................... ..... 01-401-4
1.2.1 1.2.1 Main Main components components ......................................................................................................................................................................... ..... 01-401-4
1.2.2 1.2.2 Product Product description description ...................................................................................................................................................... .................... 01-601-6
1.2.3 1.2.3 Boom Boom ................................................................................................................................................................................................................... . 01-801-8
1.3 1.3 TTechnical echnical data data ........................................................................................................................................................................................... ..................... 01-901-9
1.3.1 1.3.1 Overall Overall view view .................................................................................................................................................................................... ............ 01-901-9
1.3.2 1.3.2 TTechnical echnical data..................data............................................................................................................................................................ ........ 01-1001-10
1.3.3 Noise vibration value 1.3.3 Noise vibration value ................................................................................................................................................. 01-12..................... 01-12
1.3.4 Working parameters 1.3.4 Working parameters ...................................................................................................................................................................... .. 01-1201-12
1.3.5 Hook 1.3.5 Hook .................................................................................................................................................................................................................... .... 01-1301-13
1.3.6 Rated 1.3.6 Rated lifting capacity tables lifting capacity tables ........................................................................................................................................ .......... 01-1501-15
1.3.7 1.3.7 Lifting Lifting height height chart chart ..................................................................................................................................................... ................... 01-2201-22
1.3.8 1.3.8 Working Working areas areas ................................................................................................................................................................................ .... 01-2401-24
Chapter Chapter 2 2 SafetySafety
2.1 2.1 Safety Safety instructions instructions and and safety safety signs signs ...................................................................................................................................... ........ 02-102-1
2.2 2.2 Crane Crane operation operation planning planning ......................................................................................................................................................... ..................... 02-302-3
2.3 2.3 Break-in Break-in instructions instructions .................................................................................................................................................................................... .......... 02-402-4
2.4 2.4 General General safety safety technical technical guidelines guidelines ........................................................................................................................................ ........ 02-502-5
2.4.1 2.4.1 Requirements for Requirements for crane operatorcrane operator, rigger , rigger and signalman and signalman .................................................. ........ 02-502-5
2.4.2 2.4.2 Selecting Selecting an an operating operating site site ...................................................................................................................................... ............ 02-702-7
2.4.3 2.4.3 Supporting Supporting the the crane crane ................................................................................................................................................. ................... 02-802-8
2.4.4 2.4.4 Working Working conditions conditions ................................................................................................................................................. ..................... 02-1002-10
2.4.5 2.4.5 Notes Notes for for safe safe operation operation ......................................................................................................................................... ............. 02-1102-11
2.5 2.5 Hand Hand signals signals ............................................................................................................................................................................................ ...................... 02-1402-14
Chapter Chapter 3 3 OperaOperation – tion – crane crane chassischassis
3.1 3.1 Driver’s Driver’s cab cab .................................................................................................................................................................................................................... .... 03-103-1
3.1.1 3.1.1 Overview Overview ....................................................................................................................................................................................... ................. 03-103-1
3.1.2 3.1.2 Steering Steering wheel wheel assyassy. . ................................................................................................................................................... ................... 03-303-3
3.1.3 3.1.3 Instrument Instrument panel panel and and display display unit unit ........................................................................................................ ...................... 03-603-6

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QY30V532.4T/20Y
3.1.4 3.1.4 Air Air horn horn switchswitch.......................................................................................... 03-13.......................................................................................... 03-13
3.1.5 3.1.5 Engine Engine control control pedal pedal .............................................................................................................................................. .................. 03-1303-13
3.1.6 3.1.6 Service Service brake brake pedal pedal ................................................................................................................................................ .................. 03-1303-13
3.1.7 3.1.7 Clutch Clutch pedal pedal ............................................................................................................................................................................... ........... 03-1403-14
3.1.8 3.1.8 Center Center console console .............................................................................................................................................................................. .... 03-1403-14
3.1.9 3.1.9 Crane Crane lighting lighting .............................................................................................................................................................................. ........ 03-2103-21
3.1.10 3.1.10 Door Door – – driver’s driver’s cab cab ............................................................................................................................................... ................... 03-2203-22
3.1.11 3.1.11 Seats Seats in in driver’s driver’s cab cab ............................................................................................................................................... ............... 03-2303-23
3.1.12 3.1.12 Attachments Attachments .................................................................................................................................................................................. .... 03-2403-24
3.2 3.2 Before Before starting starting up up the the vehicle vehicle ............................................................................................................................................ .................. 03-2503-25
3.2.1 3.2.1 Prerequisites Prerequisites ................................................................................................................................................................................ ........ 03-2503-25
3.2.2 3.2.2 General General checks checks before before setting setting off off ..................................................................................................... 03-25..................... 03-25
3.2.3 3.2.3 Checks Checks before before setting setting off off ....................................................................................................................................... ........... 03-2603-26
3.3 3.3 Driving Driving the the crane crane ..................................................................................................................................................................................... ............... 03-2603-26
3.3.1 3.3.1 StartiStarting ng and and stopping stopping the the engine engine ........................................................................................................................... . 03-2603-26
3.3.2 3.3.2 Transmission Transmission and and clutch clutch operation operation .................................................................................................... .................. 03-2803-28
3.3.3 3.3.3 Steering Steering operation operation ....................................................................................................................................................................... . 03-3003-30
3.3.4 3.3.4 Brake Brake operation operation ............................................................................................................................................................................ .... 03-3103-31
3.3.5 3.3.5 PTO PTO operation operation .............................................................................................................................................................................. ...... 03-3303-33
3.3.6 3.3.6 TTowing owing ......................................................................................................................................................................................... ................... 03-3403-34
3.4 3.4 Points Points for for attention attention .................................................................................................................................................................................... .......... 03-3503-35
3.4.1 3.4.1 Normal Normal driving driving ............................................................................................................................................................................... ..... 03-3503-35
3.4.2 3.4.2 Off-road Off-road driving driving ............................................................................................................................................................................... . 03-3603-36
3.4.3 3.4.3 Parking Parking ...................................................................................................................................................................................... .................... 03-3603-36
3.4.4 3.4.4 Points Points for for attention attention when when vehicle vehicle breaks breaks down down ............................................................. 03-36................... 03-36
Chapter Chapter 4 4 OperaOperation tion – – crane crane superstrsuperstr uctuucturere
4.1 4.1 Operator’s Operator’s cab cab ........................................................................................................................................................................................... ................... 04-104-1
4.1.1 4.1.1 Overview Overview ...................................................................................................................................................................................... .................. 04-104-1
4.1.2 4.1.2 Instrument Instrument console console ....................................................................................................................................................... ................... 04-204-2
4.1.3 4.1.3 Joysticks Joysticks ....................................................................................................................................................................................... ............. 04-1004-10
4.1.4 4.1.4 Engine Engine control control pedal pedal .............................................................................................................................................. .................. 04-1304-13
4.1.5 4.1.5 Operator’s Operator’s seat seat .......................................................................................................................................................................... ...... 04-1304-13
4.2 4.2 Computer Computer system system ...................................................................................................................................................................................... ............ 04-1404-14
4.3 4.3 Starting Starting up up the the crane crane ................................................................................................................................................................................ ........ 04-1604-16
4.3.1 4.3.1 Checks Checks before before starting starting up..................up................................................................................................................. ........... 04-1604-16

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4.3.2 4.3.2 StartiStarting ng and and stopping stopping the the engine engine .................................................................................................... .................... 04-1704-17
4.4 4.4 Safety Safety devices devices .......................................................................................................................................................................................... .................. 04-1804-18
4.4.1 4.4.1 Level Level gauge gauge ................................................................................................................................................................................... ..... 04-1804-18
4.4.2 4.4.2 Angle Angle indicator indicator ............................................................................................................................................................................ .... 04-1804-18
4.4.3 4.4.3 Hoisting Hoisting limit limit switch switch ............................................................................................................................................... ................. 04-1804-18
4.4.4 4.4.4 Lowering Lowering limit limit switch switch ................................................................................................................................................ .............. 04-2004-20
4.4.5 4.4.5 Hydraulic Hydraulic safety safety devices devices ....................................................................................................................................... ........... 04-2104-21
4.4.6 4.4.6 Emergency Emergency off off switch switch ............................................................................................................................................. ............... 04-2304-23
4.5 4.5 Crane Crane operation operation ........................................................................................................................................................................................ ................ 04-2304-23
4.5.1 4.5.1 Preparations Preparations for for crane crane operation operation .................................................................................................... .................... 04-2304-23
4.5.2 4.5.2 Outrigger Outrigger - - operation operation ............................................................................................................................................. ................. 04-2404-24
4.5.3 4.5.3 Derricking Derricking ..................................................................................................................................................................................... ....... 04-3104-31
4.5.4 4.5.4 TTelescoping elescoping .................................................................................................................................................................................. ........ 04-3204-32
4.5.5 4.5.5 Lifting Lifting / / lowering lowering ........................................................................................................................................................................ .... 04-3404-34
4.5.6 4.5.6 Slewing Slewing ..................................................................................................................................................................................... ................. 04-4004-40
4.5.7 4.5.7 Simultaneous Simultaneous crane crane movements movements ....................................................................................................... ................... 04-4204-42
4.5.8 4.5.8 Rope Rope reeving reeving .............................................................................................................................................................................. ...... 04-4904-49
Chapter Chapter 5 5 EquipmentEquipment
5.1 5.1 Safety Safety technical technical guidelines guidelines ...................................................................................................................................................... .................... 05-105-1
5.2 5.2 Jib Jib ...................................................................................................................................................................................................................................... ................ 05-205-2
5.2.1 5.2.1 General General ......................................................................................................................................................................................... ..................... 05-205-2
5.2.2 5.2.2 Assembly Assembly ........................................................................................................................................................................................ ................ 05-205-2
5.2.3 5.2.3 Angle Angle settings settings .................................................................................................................................................................................... ...... 05-505-5
5.2.4 5.2.4 Removing Removing ..................................................................................................................................................................................... ................. 05-705-7
5.2.5 5.2.5 Reeving in Reeving in the auxilithe auxiliary ary hoist hoist rope rope ......................................................................................................... ................... 05-705-7
5.2.6 5.2.6 Connection Connection of of hoisting hoisting limit limit switch switch ........................................................................................................................... . 05-705-7
5.3 5.3 Rooster Rooster sheave sheave ........................................................................................................................................................................................ .................... 05-805-8
5.3.1 5.3.1 Assembly Assembly .......................................................................................................................................................................................... .................. 05-805-8
5.3.2 5.3.2 Removing Removing ......................................................................................................................................................................................... ................. 05-905-9
Chapter Chapter 6 6 AddiAdditiontional al equipmentequipment
6.1 6.1 Air Air conditioning conditioning in in driver’s driver’s cab cab ................................................................................................................................................ ................ 06-106-1
6.1.1 6.1.1 Operating Operating methods methods ......................................................................................................................................................................... ..... 06-106-1
6.2 6.2 Air Air conditioning conditioning in in operator’s operator’s cab cab .......................................................................................................................................... ............ 06-406-4
6.2.1 6.2.1 Air Air conditioning conditioning .................................................................................................................................................................................... ...... 06-406-4