Zoomlion ZCC1300 User manual

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Edition 1Jan 2020
Crawler Crane Maintenance Manual
ZCC1300
ZCC1800
ZCC2600

To Users
Maintenance Manual for Crawler Crane
I
Zoomlion appreciates your selection of ZOOMLION crawler crane for your application.
No one should operate the crane unless they read and understand the information in this manual.
Regular inspection and maintenance of crane are very important to make full use of crane
performance, ensure safe crane operation and extend the service life of crane. Therefore, we offer
you this MAINTENANCE MANUAL to facilitate your inspection and maintenance work.
This manual details the inspection and maintenance work of ZOOMLION crawler crane, and lists
some common problems that may occur and their solutions.
For safety’s sake, do not maintain the crane before you fully understand the contents in
MAINTENANCE MANUAL, OPERATOR’S MANUAL and other technical documents. If there is
anything in this manual you do not understand, please contact local service engineer of Zoomlion,
and they will provide you efficient technical support in time. Any risks associated with unspecified
and improper use are the sole responsibility of the crane’s owner, operator or user.
Unauthorized person is not allowed to dismantle or adjust the hydraulic elements during
maintenance. When the hydraulic system of crane fails or the components are damaged, please
contact local service engineer of Zoomlion.
The data (data, specifications, illustrations) in this manual is for cranes in production at the time of
this manual’s publication. We reserve the right to make changes to this manual at any time, without
obligation.
The manual has been translated to be best of our knowledge. Zoomlion assumes no liability for
translation errors. The Chinese version of the MAINTENANCE MANUAL is solely applicable for
factual accuracy.
Thank you!
Mobile Crane Branch Company of Zoomlion Heavy Industry Science and Technology Co., Ltd.
Copyright
Under the copyright laws, this manual may not be copied, photocopied, reproduced, translated, or reduced to any electronic
medium or machine readable form, in whole or part, without the prior written consent of Zoomlion Heavy Industry Science
and Technology Co., Ltd.
Copyright © 20XX, Zoomlion Heavy Industry Science and Technology Co., Ltd.
All rights reserved.

Safety Instructions
Maintenance Manual for Crawler Crane
II
DANGER, WARNING, CAUTION and NOTICE labels are on signs and decals, and as you read this
manual to show important instructions. In this manual, the labels follow the paragraph or item they
apply to. The markers are as follows:
DANGER
Refers to a dangerous situation which, if you do not prevent, will cause
death or injury.
WARNING
Refers to a possible dangerous situation which, if you do not prevent,
could cause death or injury.
CAUTION
Refers to a possible dangerous situation which, if you do not prevent, may
cause light or moderate injury.
NOTICE
Refers to a situation which, if you do not prevent, may cause property or
equipment damage.

Maintenance Manual for Crawler Crane
To Users ..............................................................................................................................................I
Safety Instructions............................................................................................................................II
Chapter 1 About this Manual
1.1 General.............................................................................................................................1-1
1.2 Product identification........................................................................................................1-2
1.3 Illustration and symbols....................................................................................................1-3
Chapter 2 Safety Guidelines and Environmental Protection
2.1 Safety guidelines..............................................................................................................2-1
2.1.1 General.................................................................................................................2-1
2.1.2 Qualification and selection of the personnel ........................................................2-2
2.1.3 Potential risks.......................................................................................................2-2
2.1.4 Preparations before maintenance and service work............................................2-4
2.1.5 Instructions about maintenance work...................................................................2-6
2.1.6 Notes for long-term storage..................................................................................2-6
2.2 Environmental protection..................................................................................................2-7
Chapter 3 Description of Crane
3.1 Description of main components under different boom configurations............................3-1
3.1.1 “Main boom” configuration....................................................................................3-1
3.1.2 “Main boom with fixed jib” configuration...............................................................3-2
3.1.3 “Main boom with luffing jib” configuration.............................................................3-3
3.2 Description of main components of basic machine..........................................................3-4
3.2.1 Basic machine of ZCC1300 crawler crane...........................................................3-4
3.2.2 Basic machine of ZCC1800 crawler crane...........................................................3-5
3.2.3 Basic machine of ZCC2600 crawler crane...........................................................3-6
Chapter 4 Maintenance
4.1 General.............................................................................................................................4-1
4.1.1 Aims of maintenance and service........................................................................4-1
4.2 Precautions.......................................................................................................................4-1
4.2.1 General precautions.............................................................................................4-1
4.2.2 Safety precautions..............................................................................................4-2
Contents
III